Mechanochemical Synthesis of PEDOT:PSS Hydrogels for Aqueous Formulation of Li-Ion Battery Electrodes

Manipulation of cross-linking in PEDOT:PSS hydrogels for biointerfacing

Conducting hydrogels can be used to fabricate bioelectronic devices that are soft for improved cell- and tissue-interfacing. Those based on conjugated polymers, such as poly(3,4-ethylene-dioxythiophene):polystyrene sulfonate (PEDOT:PSS), can be made simply with solution-based processing techniques, yet the influence of fabrication variables on final gel properties is not fully understood. In this study, we investigated if PEDOT:PSS cross-linking could be manipulated by changing the concentration of a gelling agent, ionic liquid, in the hydrogel precursor mixture. Rheology and gelation kinetics of precursor mixtures were investigated, and aqueous stability, swelling, conductivity, stiffness, and cytocompatibility of formed hydrogels were characterized. Increasing ionic liquid concentration was found to increase cross-linking as measured by decreased swelling, decreased non-network fraction, increased stiffness, and increased conductivity. Such manipulation of IL concentration thus afforded control of final gel properties and was utilized in further investigations of biointerfacing. When cross-linked sufficiently, PEDOT:PSS hydrogels were stable in sterile cell culture conditions for at least 28 days. Additionally, hydrogels supported a viable and proliferating population of human dermal fibroblasts for at least two weeks. Collectively, these characterizations of stability and cytocompatibility illustrate that these PEDOT:PSS hydrogels have significant promise for biointerfacing applications that require soft materials for direct interaction with cells.

N-Type Polyoxadiazole Conductive Polymer Binders Derived High-Performance Silicon Anodes Enabled by Crosslinking Metal Cations

The dilemma of employing high-capacity battery materials and maintaining the electrodes' electrical and mechanical integrity requires a unique binder system design. Polyoxadiazole (POD) is an n-type conductive polymer with excellent electronic and ionic conductive properties, which has acted as a silicon binder to achieve high specific capacity and rate performance. However, due to its linear structure, it cannot effectively alleviate the enormous volume change of silicon during the process of lithiation/delithiation, resulting in poor cycle stability. This paper systematically studied metal ion (i.e., Li⁺, Na⁺, Mg²⁺, Ca²⁺, and Sr²⁺)-crosslinked PODs as silicon anode binders. The results show that the ionic radius and valence state remarkably influence the polymer's mechanical properties and the electrolyte's infiltration. Electrochemical methods have thoroughly explored the effects of different ion crosslinks on the ionic and electronic conductivity of POD in the intrinsic and n-doped states. Attributed to the excellent mechanical strength and good elasticity, Ca-POD can better maintain the overall integrity of the electrode structure and conductive network, significantly improving the cycling stability of the silicon anode. The cell with such binders still retains a capacity of 1770.1 mA h g^-1 after 100 cycles at 0.2 C, which is ∼285% that of the cell with the PAALi binder (620.6 mA h g^-1). This novel strategy using metal-ion crosslinking polymer binders and the unique experimental design provides a new pathway of high-performance binders for next-generation rechargeable batteries.

Ultra-High Electrical Conductivity in Filler-Free Polymeric Hydrogels Toward Thermoelectrics and Electromagnetic Interference Shielding

Conducting hydrogels have attracted much attention for the emerging field of hydrogel bioelectronics, especially poly(3,4-ethylenedioxythiophene): poly(styrene sulfonate) (PEDOT:PSS) based hydrogels, because of their great biocompatibility and stability. However, the electrical conductivities of hydrogels are often lower than 1 S cm^-1 which are not suitable for digital circuits or applications in bioelectronics. Introducing conductive inorganic fillers into the hydrogels can improve their electrical conductivities. However, it may lead to compromises in compliance, biocompatibility, deformability, biodegradability, etc. Herein, a series of highly conductive ionic liquid (IL) doped PEDOT:PSS hydrogels without any conductive fillers is reported. These hydrogels exhibit high conductivities up to ≈305 S cm^-1 , which is ≈8 times higher than the record of polymeric hydrogels without conductive fillers in literature. The high electrical conductivity results in enhanced areal thermoelectric output power for hydrogel-based thermoelectric devices, and high specific electromagnetic interference (EMI) shielding efficiency which is about an order in magnitude higher than that of state-of-the-art conductive hydrogels in literature. Furthermore, these stretchable (strain >30%) hydrogels exhibit fast self-healing, and shape/size-tunable properties, which are desirable for hydrogel bioelectronics and wearable organic devices. The results indicate that these highly conductive hydrogels are promising in applications such as sensing, thermoelectrics, EMI shielding, etc.

Conducting polymer hydrogels as a sustainable platform for advanced energy, biomedical and environmental applications

Environmentally friendly polymeric materials and derivative technologies play increasingly important roles in the sustainable development of our modern society. Conducting polymer hydrogels (CPHs) synergizing the advantageous characteristics of conventional hydrogels and conducting polymers are promising to satisfy the requirements of environmental sustainability. Beyond their use in energy and biomedical applications that require exceptional mechanical and electrical properties, CPHs are emerging as promising contaminant adsorbents owing to their porous network structure and regulable functional groups. Here, we review the currently available strategies for synthesizing CPHs, focusing primarily on multifunctional applications in energy storage/conversion, biomedical engineering and environmental remediation, and discuss future perspectives and challenges for CPHs in terms of their synthesis and applications. It is envisioned to stimulate new thinking and innovation in the development of next-generation sustainable materials.

Highly Conductive PPy-PEDOT:PSS Hybrid Hydrogel with Superior Biocompatibility for Bioelectronics Application

Conductive polymer hydrogels (CPHs) hold significant promise in broad applications, such as bioelectronics and energy devices. Hitherto, the development of a facile and scalable synthesis method for CPHs with high electrical conductivity and biocompatibility has still been a challenge. Herein, we demonstrate highly conductive PPy-PEDOT:PSS hybrid hydrogels which are prepared by a simple solution-mixing method. This fabrication method involves the mixing of a pyrrole monomer with a PEDOT:PSS dispersion, followed by in situ chemical oxidative polymerization to form polypyrrole (PPy). The electrostatic interaction between negatively charged PSS and positively charged conjugated PPy facilitates the formation of PPy-PEDOT:PSS hybrid hydrogels. The conductivity of the PPy-PEDOT:PSS hybrid hydrogels is 867 S m^-1. The PPy-PEDOT:PSS hybrid hydrogels show excellent biocompatibility. Moreover, the PPy-PEDOT:PSS hybrid hydrogels have a hierarchical porous structure which facilitates the 3D cell culture within the hydrogels. The PPy-PEDOT:PSS hybrid hydrogels exhibit excellent in situ biomolecular detection and real-time cell proliferation monitoring performance, indicating their potential as highly sensitive electrochemical biosensors for bioelectronics applications. Our strategy for the fabrication of CPHs with the electrostatic interaction between the negatively charged conductive polymer and positively charged conductive polymer would provide new opportunities for the design of highly conductive conjugated hydrogels for bioelectronics applications and energy devices.

Polymer Binders: Characterization and Development toward Aqueous Electrode Fabrication for Sustainability

Binders play an important role in electrode processing for energy storage systems. While conventional binders often require hazardous and costly organic solvents, there has been increasing development toward greener and less expensive binders, with a focus on those that can be processed in aqueous conditions. Due to their functional groups, many of these aqueous binders offer further beneficial properties, such as higher adhesion to withstand the large volume changes of several high-capacity electrode materials. In this review, we first discuss the roles of binders in the construction of electrodes, particularly for energy storage systems, summarize typical binder characterization techniques, and then highlight the recent advances on aqueous binder systems, aiming to provide a stepping stone for the development of polymer binders with better sustainability and improved functionalities.

Chemical Coupled PEDOT:PSS/Si Electrode: Suppressed Electrolyte Consumption Enables Long-Term Stability

Huge volume changes of Si during lithiation/delithiation lead to regeneration of solid-electrolyte interphase (SEI) and consume electrolyte. In this article, γ-glycidoxypropyl trimethoxysilane (GOPS) was incorporated in Si/PEDOT:PSS electrodes to construct a flexible and conductive artificial SEI, effectively suppressing the consumption of electrolyte. The optimized electrode can maintain 1000 mAh g^-1 for nearly 800 cycles under limited electrolyte compared with 40 cycles of the electrodes without GOPS. Also, the optimized electrode exhibits excellent rate capability. The use of GOPS greatly improves the interface compatibility between Si and PEDOT:PSS. XPS Ar⁺ etching depth analysis proved that the addition of GOPS is conducive to forming a more stable SEI. A full battery assembled with NCM 523 cathode delivers a high energy density of 520 Wh kg^-1, offering good stability.

Ion-Cross-Linking-Promoted High-Performance Si/PEDOT:PSS Electrodes: The Importance of Cations' Ionic Potential and Softness Parameters

PSS has been studied as a silicon-based binder due to its inherent superior electricity and electrochemical stability. However, it cannot effectively alleviate the huge volume changes of silicon during lithiation/delithiation due to its linear structure, resulting in poor cycling stability. Ion-cross-linking is a usual method to cross-link linear polymers into 3D structures. In this paper, multivalent cations of the 5th period and Group 2 cross-linked PEDOT:PSS were applied as silicon anode binders and studied systematically. It was found that the variation trend of viscosity and conductivity of PEDOT:PSS after cross-linking was consistent with that of ionic potential and softness parameters of multivalent cations. The mesostructure of a binder after cross-linking is influenced by the solubility product constant of sulfites or hydroxides of cations and the growth characteristics of crystals. An Sn⁴⁺-cross-linked binder displayed increased viscosity and electrical conductivity and higher reduced modulus and hardness due to its positive softness parameter and higher ion potential. The Si electrode with the Sn⁴⁺-cross-linked binder showed improved cycling stability (1876.4 mAh g^-1 compared with 1068.4 mAh g^-1 of the electrode with the pure PEDOT:PSS binder after 100 cycles) and superior rate capability (∼800 mAh g^-1 at an ultrahigh current density of 8.0 A g^-1).

A One-Step Method of Hydrogel Modification by Single-Walled Carbon Nanotubes for Highly Stretchable and Transparent Electronics

Electrically conductive hydrogels (ECHs) are attracting much interest in the field of biomaterials science because of their unique properties. However, effective incorporation and dispersion of conductive materials in the matrices of polymeric hydrogels for improved conductivity remains a great challenge. Here, we demonstrate highly transparent, electrically conductive, stretchable tough hydrogels modified by single-walled carbon nanotubes (SWCNTs). Two different approaches for the fabrication of SWCNT/hydrogel structures are examined: a simple SWCNT film transfer onto the as-prepared hydrogel and the film deposition onto the pre-stretched hydrogel. Functionality of our method is confirmed by scanning electron microscopy along with optical and electrical measurements of our structures while subjecting them to different strains. Since the hydrogel-based structures are intrinsically soft, stretchable, wet, and sticky, they conform well to a human skin. We demonstrate applications of our material as skin-like passive electrodes and active finger-mounted joint motion sensors. Our technique shows promise to accelerate the development of biointegrated wearable electronics.

Kinked silicon nanowires-enabled interweaving electrode configuration for lithium-ion batteries

A tri-dimensional interweaving kinked silicon nanowires (k-SiNWs) assembly, with a Ni current collector co-integrated, is evaluated as electrode configuration for lithium ion batteries. The large-scale fabrication of k-SiNWs is based on a procedure for continuous metal assisted chemical etching of Si, supported by a chemical peeling step that enables the reuse of the Si substrate. The kinks are triggered by a simple, repetitive etch-quench sequence in a HF and H₂O₂-based etchant. We find that the inter-locking frameworks of k-SiNWs and multi-walled carbon nanotubes exhibit beneficial mechanical properties with a foam-like behavior amplified by the kinks and a suitable porosity for a minimal electrode deformation upon Li insertion. In addition, ionic liquid electrolyte systems associated with the integrated Ni current collector repress the detrimental effects related to the Si-Li alloying reaction, enabling high cycling stability with 80% capacity retention (1695 mAh/g_Si) after 100 cycles. Areal capacities of 2.42 mAh/cm² (1276 mAh/g_electrode) can be achieved at the maximum evaluated thickness (corresponding to 1.3 mg_Si/cm²). This work emphasizes the versatility of the metal assisted chemical etching for the synthesis of advanced Si nanostructures for high performance lithium ion battery electrodes.