Effect of Graphene-EC on Ag NW-Based Transparent Film Heaters: Optimizing the Stability and Heat Dispersion of Films

Sandwiched film of graphene/silver nanowire conductive layer reinforced by hydroxyethyl cellulose bond layer

Multilayer nanocomposite film made of different materials has multifunctional properties and is applied in the field of flexible electronic devices. Herein, hydroxyethyl cellulose (HEC) and boron nitride nanosheets (BNNS) were used as the matrix and thermal conductivity material of the HEC/BNNS (HB) insulation layer and were combined with conductive blade structure graphene/silver nanowires (GA) film to prepare a three-layer HB/GA20/HB film. Using the high mechanical properties of the HEC based film, the tensile strength of the three-layer film is increased to 22.0 MPa, 633 % higher than that of the pure conductive film. The sensor prepared by multilayer film has good bending sensing performance (1500 cycles) and electromagnetic shielding performance (29.3 dB). The heating temperature of HB/GA20/HB film heater is up to 107.9 °C at 20 V. In the HB/GA20/HB film, the external HB layer provides insulation, thermal conductivity and physical support, and the internal GA layer with good conductive and sensing properties is combined to build a multi-functional sensor, which can be applied as a mobile sensor, heater and electromagnetic shielding material in the flexible wearable field.

Towards biodegradable conducting polymers by incorporating seaweed cellulose for decomposable wearable heaters

Thermotherapy shows significant potential for pain relief and enhanced blood circulation in wildlife rehabilitation, particularly for injured animals. However, the widespread adoption of this technology is hindered by the lack of biodegradable, wearable heating pads and concerns surrounding electronic waste (E-waste) in natural habitats. This study addresses this challenge by investigating an environmentally-friendly composite comprising poly(3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS), seaweed cellulose, and glycerol. Notably, this composite exhibits remarkable biodegradability, losing half of its weight within one week and displaying noticeable edge degradation by the third week when placed in soil. Moreover, it demonstrates impressive heating performance, reaching a temperature of 51 °C at a low voltage of 1.5 V, highlighting its strong potential for thermotherapy applications. The combination of substantial biodegradability and efficient heating performance offers a promising solution for sustainable electronic applications in wildlife rehabilitation and forest monitoring, effectively addressing the environmental challenges associated with E-waste.

Thermal management and control of wearable devices

The emergence of wearable devices over the recent decades has motivated numerous studies aimed at developing flexible or stretchable materials and structures for their electronic or optoelectronic functionalities. Like in conventional devices, electronic and optoelectronic components in wearable devices must be kept within certain temperature ranges to ensure reliability, performance, and/or functionality. But this must be accomplished without requiring any bulky heat sinks or other heat transfer augmentation elements. At the same time, the proximity of wearable devices to the human skin poses additional requirements of thermal comfort and safety. A growing body of literature is now focusing on the thermal management or control of wearable devices and related development of new materials and structures. The present article aims to provide a broad overview of such materials and structures and offer suggestions for future research directions.

Molecular-Level Lubrication Effect of 0D Nanodiamonds for Highly Bendable Graphene Liquid Crystalline Fibers

Graphene fiber is emerging as a new class of carbon-based fiber with distinctive material properties particularly useful for electroconductive components for wearable devices. Presently, stretchable and bendable graphene fibers are principally employing soft dielectric additives, such as polymers, which can significantly deteriorate the genuine electrical properties of pristine graphene-based structures. We report molecular-level lubricating nanodiamonds as an effective physical property modifier to improve the mechanical flexibility of graphene fibers by relieving the tight interlayer stacking among graphene sheets. Nanoscale-sized NDs effectively increase the tensile strain and bending strain of graphene/nanodiamond composite fibers while maintaining the genuine electrical conductivity of pristine graphene-based fibers. The molecular-level lubricating mechanism is elucidated by friction force microscopy on the nanoscale as well as by shear stress measurement on the macroscopic scale. The resultant highly bendable graphene/nanodiamond composite fiber is successfully weaved into all graphene fiber-based textiles and wearable Joule heaters, proposing the potential for reliable wearable applications.

Low-Voltage Actuator with Bilayer Structure for Various Biomimetic Locomotions

Composites based on a shape-memory polymer doped with conductive particles are considered as soft actuators for artificial muscles and robots. Low-voltage actuating is expected to reduce equipment requirement and safety hazards, which requires a highly conductive particle content but weakens the reversible deformation. The spatial distribution of the conductive particle is key to decreasing the actuating voltage and maintaining the reversible deformation. Herein, an approach of fabricating a low-voltage actuator that can perform various biomimetic locomotions by spraying and hot pressing is reported. Carbon nanotubes (CNTs) are enriched inside the surface layer of poly(ethylene-co-vinyl acetate) (EVA) to form a high-density conductive network without degradation of the reversible deformation. The bilayer CNT/EVA actuator exhibits a reversible transformation of more than 10% even with 100 cycles, which requires an applied voltage of just 15 V. Taking advantage of the reprogrammability of the CNT/EVA actuator and reversible shift between the different shapes, different biomimetic locomotions (sample actuator, gripper, and walking robot) are demonstrated without any additional mechanical components. A scheme combining the electrical properties and the shape-memory effect provides a versatile strategy to fabricate low-voltage-actuated polymeric actuators, providing inspiration in the development of electrical soft actuators and biomimetic devices.

Recent advances in printed flexible heaters for portable and wearable thermal management

Flexible resistive heaters (FRHs) with high heating performance, large-area thermal homogeneity, and excellent thermal stability are very desirable in modern life, owing to their tremendous potential for portable and wearable thermal management applications, such as body thermotherapy, on-demand drug delivery, and artificial intelligence. Printed electronic (PE) technologies, as emerging methods combining conventional printing techniques with solution-processable functional ink have been proposed to be promising strategies for the cost-effective, large-scale, and high-throughput fabrication of printed FRHs. This review summarizes recent progress in the main components of FRHs, including conductive materials and flexible or stretchable substrates, focusing on the formulation of conductive ink systems for making printed FRHs by a variety of PE technologies including screen printing, inkjet printing, roll-to-roll (R2R) printing and three-dimensional (3D) printing. Various challenges facing the commercialization of printed FRHs and improved methods for portable and wearable thermal management applications have been discussed in detail to overcome these problems.

Transparent Conductive Flexible Trilayer Films for a Deicing Window and Self-Recover Bending Sensor Based on a Single-Walled Carbon Nanotube/Polyvinyl Butyral Interlayer

A flexible transparent conductive film (TCF) is an important component in many modern smart devices. Recent TCF is always fabricated based on indium tin oxide (ITO). However, the drawbacks of ITO (e.g., brittle nature, high cost, and resource scarcity) and the complex preparation process of TCF limit the massive production and further application of TCF. Herein, a facile and low-cost method is proposed to prepare flexible TCF. Rolls of single-walled carbon nanotubes (SWCNTs)/polyvinyl butyral (PVB) interlayer film were first fabricated by the roll-to-roll (R2R) spraying method. Then, the interlayer film was laminated between polycarbonate (PC) films (0.1 mm in thickness) to fabricate a transparent (80% optical transmittance) but flexible trilayer film. Such a prepared trilayer film shows multifunctional applications. For example, on the one hand, high conductivity and uniform distribution of resistance ensure that it can work as a deicing window with good performance at a low voltage. On the other hand, its flexibility, rapid self-recovery, and stable response enable it to be used as a bending sensor, which shows remarkable stability, repeatability, and durability. This study provides a facile method to fabricate TCF based on commercial but low-cost materials, which is suitable for industrial production and wide practical applications.

Highly accurate particulate matter detection assisted by an air heater based on a silver nanowire film

Recently, many studies have been carried out to solve the particulate matter pollution problem. However, the detection accuracy for particulate matter in the atmosphere remains unsatisfactory due to the influence of the air relative humidity. Herein, we report a Ag nanowire film air heater to enhance the detection accuracy through internal heating. From air temperature and air relative humidity relationship analysis, it has been found that the Ag nanowire film air heater can form the most suitable air relative humidity in the detection system, thereby enhancing the detection accuracy. Consequently, the Ag nanowire film air heater-assisted light scattering particulate matter detector has achieved tremendous enhancement in its detection accuracy, which is comparable with the data obtained by the beta gauge method. Film resistance plays a key role in internal air temperature distribution and the resultant air relative humidity at given voltages. To achieve the most suitable air relative humidity for continuous online monitoring, response time and power consumption should be balanced. Therefore, guidance for designing Ag nanowire films with proper resistance used in an optional-sized detector has been given for quick response, high accuracy and low power consumption. This work is of significance for providing insight for future studies in particulate matter detection and pollution remediation.

Transparent conductive film based on silver nanowires and single-wall carbon nanotubes for transparent heating films

In this paper, hybrid transparent conductive films (TCFs) are designed by combining silver nanowires with the single-wall carbon nanotubes (SWCNTs) and the transparent heating films (THFs) based on the TCFs are evaluated for possible vehicle applications. By comparing the properties, including the transmittance, sheet resistance, microstructure and heating curves, we found that the SWCNTs/AgNWs are considerably suitable for making THFs. The after-treatment methods, such as physical method (hot roll pressing) and chemical method (nitric acid and Poly (diallydimethylammonium chloride) solution, (PDAC)) were researched in detail to optimize the sheet resistance and transparency to fit the THF requirements. A careful study of the different after-treatment methods revealed that hot roll pressing can quickly and efficiently improve the properties, while the nitric acid is more helpful than PDAC for the long-term stability. The results showed that a small amount of SWCNTs addition can promote the endurable maximum electric current by spreading the heat fast and efficiently, and the maximum current flow can be as high as 4 A. The thermal stability of the THFs and the de-frog performance were tested, indicating that the hybrid film had an advantage in resisting current shock and good thermal efficiency was obtained. The fabricated TCFs of stable thermal properties are qualified as a windshield-glass heater.

Highly Transparent, Flexible Conductors and Heaters Based on Metal Nanomesh Structures Manufactured Using an All-Water-Based Solution Process

Metal mesh is a promising material for flexible transparent conducting electrodes due to its outstanding physical and electrical properties. The excellent control of the sheet resistance and transmittance provided by the metal mesh electrodes is a great advantage for microelectronic applications. Thus, over the past decade, many studies have been performed in order to realize high-performance metal mesh; however, the lack of cost-effective fabrication processes and the weak adhesion between the metal mesh and substrate have hindered its widespread adoption for flexible optoelectronic applications. In this study, a new approach for fabricating robust silver mesh without using hazardous organic solvents is achieved by combining colloidal deposition and silver enhancement steps. The adhesion of the metal mesh was greatly improved by introducing an intermediate adhesion layer. Various patterns relevant to optoelectronic applications were fabricated with a minimum feature size of 700 nm, resulting in high optical transmittance of 97.7% and also high conductivity (71.6 Ω sq^-1) of the metal mesh. In addition, we demonstrated an effective transparent heater using the silver mesh with excellent exothermic behavior, which heated up to 245 °C with 7 V applied voltage.

Novel stretchable thermochromic transparent heaters designed for smart window defroster applications by spray coating silver nanowire

A productive and novel method for fabricating stretchable transparent heaters with recognised thermochromic properties using commercially available thermochromic ink (TM-55-blue) and silver nanowire (AgNW)-coated polydimethylsiloxane (PDMS) is proposed. Lower resistance, elevated heat generation, and higher transparencies were the expected essential prerequisites for the fabrication of items such as smart windows and window defrosters. AgNW-coated PDMS (hereafter PH devices) satisfied the essential prerequisites but did not produce sufficient color change. In addition to the appreciable electrical and optical characteristics and mechanical robustness, observable color changes represent a critical factor in effortless temperature monitoring by the heating device. Blending TM-55-blue thermochromic ink with PDMS (PBH device) improves the heating rate and color transformation and promotes the ultralow response time appreciably. More notably, it produces a visible transformation from blue to colorless. Color changes visible to the naked eye, ultralow response time, and heating rate represent valuable features for deploying the PBH devices as window defrosters and in smart window applications.

The as-designed heaters proved to be excellent candidates for employment in window defrosters, as they satisfy the essential prerequisites such as lower sheet resistance, high transparency, mechanical robustness and good stability to tensile strain.

Fused silver nanowires with silica sol nanoparticles for smooth, flexible, electrically conductive and highly stable transparent electrodes

AgNWs-silica nanoparticles composite TCE with smooth surface and superior opto-electrical properties has been manufactured via AgNW-silica sol composite ink coating on PET through Mayer rod method, which is a promising alternative to ITO films.