Triple-Action Self-Healing Protective Coatings Based on Shape Memory Polymers Containing Dual-Function Microspheres

Anticorrosion coating with near-infrared light triggered precisely controllable self-healing performances

Great attentions have been paid to anticorrosion coatings with self-healing performances to enhance its reliability and protection period, but massive challenges still remain for developing a coating with selectively triggered and accurately controllable self-healing behaviors. Herein, by integrating lamellar graphene oxide (GO) into a polycaprolactone (PCL) nanofiber loaded with 8-hydroxyquinoline (8HQ) corrosion inhibitors, a composite coating with precisely controllable self-healing capabilities is developed. The coating defects can be remotely and accurately repaired under near-infrared (NIR) light irradiation within a very short time. Notably, the precisely controllable defect recovery even within a minimal region of ∼0.03 cm2 can be achieved, without causing pristine performance recession of irrelevant regions. The embedded GO can work both as efficient photothermal conversion materials, and yield "labyrinth effect" to enhance the passive barrier against corrosive media. Moreover, encapsulated corrosion inhibitors 8HQ can be rapidly released into acid/alkaline microregions in a corrosive-triggered manner, to form self-assembly protective layers and offer instant safeguarding for damaged sites. The integrated precise self-healing system enables extremely high corrosion inhibition efficiency exceeding 98.6 %. This work illustrates a feasible approach for combining remotely precise self-healing and active/passive enhanced passive barrier, presenting perspective potential in practical engineering anticorrosion applications or other controllable micro-reaction function surfaces.

Triple Corrosion Protection: Dual-Layer Coating with Simultaneous Superhydrophobicity, Intelligent Self-Healing, and Shape Memory

In this paper, a self-healing superhydrophobic smart two-layer coating, ZOA/SMP-S, was developed. ZIF-8 was surface hydrophobically modified by octadecylphosphoric acid (OPA) to obtain Z-OPA and then encapsulated with a corrosion inhibitor, AMT ( 2-Amino-5-mercapto-1,3,4-thiadiazole), to obtain the superhydrophobic nanocontainers, ZOA. ZOA was embedded into the SMP (shape memory coating) to obtain the smart coating, and Z-OPA was sprayed to obtain the second superhydrophobic coating. SEM showed that the scratch coatings were rapidly reduced by scratches after a simple heat treatment. The prepared composite coatings showed excellent performance in corrosion inhibitor release, immersion, superhydrophobicity, and self-healing experiments. The contact angle of the superhydrophobic coating reached 158.2°, and the sliding angle was 2.8°. The low-frequency impedance value |Z|f=0.01 Hz of ZOA/SMP-S is as high as 1.58 × 1010 Ω·cm2 after 40 days of immersion test, which indicates that the triple protection greatly enhances the corrosion resistance of the coating.

Dual Anticorrosive and Self-healing Coating Based on Multiresponsive Polyaniline Porous Microspheres

In this work, a smart self-healing coating with long-term anticorrosion ability was developed based on multiresponsive polyaniline (PANI) porous microspheres. The polyaniline porous microspheres loaded with corrosion inhibitor (benzotriazole, BTA) was prepared by the emulsion template method and photopolymerization. The BTA loaded in the polyaniline microspheres acted as a corrosion inhibitor, while the polyaniline in the shell performed the multiple functions of corrosion inhibition, pH-responsive and photoresponsive release, and photothermal conversion. Owing to the inherent corrosion-inhibiting nature of BTA and PANI, the BTA-loaded polyaniline microsphere could endow coating with dual anticorrosive properties. The coating with polyaniline microspheres did not show any corrosion product after 700 h of salt spray testing, while obvious pitting corrosion could be observed for the blank coating after 100 h of the salt spray test. Thanks to the photothermal properties of PANI, the composite coating exhibited self-healing behavior under NIR light irradiation. The coating with 10 wt % polyaniline microspheres could achieve rapid closure and recover its barrier properties within 5 s of NIR irradiation. And the release of BTA could form a passivation film on scratches to further repair coating defects. The on-command responsive release, high healing efficiency, and excellent anticorrosion properties of this dual self-healing anticorrosion coating provide perspectives on extending the service life of metals.

Self-healing, antibiofouling and anticorrosion properties enabled by designing polymers with dynamic covalent bonds and responsive linkages

Coating metal structures with a protective material is a popular strategy to prevent their deterioration due to corrosion. However, maintaining the barrier properties of coatings after their mechanical damage is challenging. Herein, we prepared multifunctional coatings with self-healing ability to conserve their anticorrosion performance after damage. The coating was formed by blending synthesized redox-responsive copolymers with the ability to release a corrosion inhibitor upon the onset of corrosion with synthesized self-healing polyurethanes containing disulfide bonds. The corrosion rate of steel substrates coated with a blend is approximately 24 times lower than that of steel coated with only self-healing polyurethane. An exceptional healing efficiency, as high as 95%, is obtained after mechanical damage. The antibiofouling property against bacterial and microalgal attachments on coatings is facilitated by the repellent characteristic of fluorinated segments and the biocidal activity of the inhibitor moieties in the copolymer.

Satisfactory Tensile Strength and Strain of Recyclable Polyurethane with a Trimaleimide Structure for Thermal Self-Healing and Anticorrosive Coatings

Bismaleimide (BMI) is often used as the cross-linking reagent in Diels-Alder (D-A)-type intrinsic self-healing materials (DISMs) to promote the connectivity of damaged surfaces based on reversible D-A bond formation on the molecular scale. Until now, although DISMs have exhibited great potential in the applications of various sensors, electronic skin, and artificial muscles, it is still difficult to prepare DISMs with satisfactory self-healing abilities and high tensile strengths and strains at the same time, thus largely limiting their applications in self-healing anticorrosive coatings. Herein, symmetrical trimaleimide (TMI) was successfully synthesized, and trimaleimide-structured D-A self-healing polyurethane (TMI-DA-PU) was prepared via the reversible D-A reaction (cycloaddition of furan and maleimide). As a DISM, TMI-DA-PU exhibits apparently higher self-healing efficiency (98.7%), tensile strength (25.4 MPa), and strain (1378%) compared to bismaleimide-structured D-A self-healing polyurethane (BMI-DA-PU) (self-healing efficiency, 90.2%; tensile strength, 19.3 MPa; strain, 1174%). In addition, TMI-DA-PU shows a high recycling efficiency (>95%) after 4 cycles of recycling. A series of characterizations indicate that TMI provides more monoene rings as the self-healing sites, forms denser cross-linked structures compared to BMI, and is, thus, more appropriate to be used for DISM applications. Moreover, the barrier abilities of coatings can be semi-quantitatively expressed by the impedance value at 0.01 Hz (|Z|0.01 Hz). The |Z|0.01 Hz value of the TMI-DA-PU coating is 3.93 × 109 Ω cm2 on day 0, which is significantly higher than that of the BMI-DA-PU coating (6.76 × 108 Ω cm2 on day 0), indicating that the denser rigid cross-linked structure of TMI results in the small porosity in the TMI-DA-PU coating, thus effectively improving the anticorrosion performance. The construction of DISMs with the structure of TMI demonstrates immense potential in self-healing anticorrosive coatings.

Filled Elastomers: Mechanistic and Physics-Driven Modeling and Applications as Smart Materials

Elastomers are made of chain-like molecules to form networks that can sustain large deformation. Rubbers are thermosetting elastomers that are obtained from irreversible curing reactions. Curing reactions create permanent bonds between the molecular chains. On the other hand, thermoplastic elastomers do not need curing reactions. Incorporation of appropriated filler particles, as has been practiced for decades, can significantly enhance mechanical properties of elastomers. However, there are fundamental questions about polymer matrix composites (PMCs) that still elude complete understanding. This is because the macroscopic properties of PMCs depend not only on the overall volume fraction (ϕ) of the filler particles, but also on their spatial distribution (i.e., primary, secondary, and tertiary structure). This work aims at reviewing how the mechanical properties of PMCs are related to the microstructure of filler particles and to the interaction between filler particles and polymer matrices. Overall, soft rubbery matrices dictate the elasticity/hyperelasticity of the PMCs while the reinforcement involves polymer-particle interactions that can significantly influence the mechanical properties of the polymer matrix interface. For ϕ values higher than a threshold, percolation of the filler particles can lead to significant reinforcement. While viscoelastic behavior may be attributed to the soft rubbery component, inelastic behaviors like the Mullins and Payne effects are highly correlated to the microstructures of the polymer matrix and the filler particles, as well as that of the polymer-particle interface. Additionally, the incorporation of specific filler particles within intelligently designed polymer systems has been shown to yield a variety of functional and responsive materials, commonly termed smart materials. We review three types of smart PMCs, i.e., magnetoelastic (M-), shape-memory (SM-), and self-healing (SH-) PMCs, and discuss the constitutive models for these smart materials.

Self-Assembled Multilayered Coatings with Multiple Cyclic Self-Healing Capability, Bacteria Killing, Osteogenesis, and Angiogenesis Properties on Magnesium Alloys

Self-healing coatings improve the durability of magnesium (Mg) implants, but rapid corrosion still poses a challenge in the healing stage. Moreover, Mg-based materials with acceptable bacteria killing, osteogenic and angiogenic properties are challenging in biomedical applications. Herein, the self-healing polymeric coatings are fabricated on Mg alloys using the spin-assisted layer-by-layer (SLbL) assembly of hyaluronic acid (HA) and branched polyethyleneimine (bPEI) followed by chemical crosslinking treatment. The self-healing coatings show excellent adhesion strength and structure stability. The corrosion resistance is improved due to the physical barrier of polymer coatings, which also promotes the formation of hydroxyapatite (HAp) during degradation for further protection of Mg substrate. Owing to the dynamic reversible hydrogen bonds existing between HA and bPEI, the crosslinked multilayered coatings possess fast, substantial, and cyclic self-healing capabilities leading to restoration of the original structure and functions. In vitro investigations reveal that the self-healing coatings have multiple functionalities pertaining to bacteria killing, cytocompatibility, osteogenesis, as well as angiogenesis. In addition, the self-healing coatings stimulate alkaline phosphatase activity (ALP), extracellular matrix (ECM) mineralization, and the expression of osteogenesis-related genes of mBMSCs and HUVECs. This study reveals a feasible strategy to design and prepare versatile self-healing coatings on Mg implants for biomedical applications.

Incorporating pH/NIR responsive nanocontainers into a smart self-healing coating for a magnesium alloy with controlled drug release, bacteria killing and osteogenesis properties

Magnesium (Mg)-based orthopedic implant materials can potentially be protected from deterioration using a protective polymer coating. However, this coating is susceptible to excessive corrosion and accidental scratches. Moreover, the inadequate bone integration and infections associated with bone implants present additional challenges that hinder their effective use. In this work, a spin-spray layer-by-layer (SSLbL) assembly technique was employed to develop a smart self-healing coating for Mg alloy WE43. This coating was based on paeonol-encapsulated nanocontainers (PMP) that were modified with a stimuli-responsive polydopamine (PDA). The leached paeonol could form a compact chelating layer when complexed with Mg2+ ions. Dynamic reversible hydrogen bonds were formed between assembly units, which ensured that the hybrid coating possessed rapid and cyclic self-healing properties. Under 808 nm near-infrared (NIR) laser irradiation, the self-healing coating exhibited antibacterial properties due to the synergistic effects of hyperthermia, reactive oxygen species (ROS), and paeonol. In addition, the incorporation of nanoparticles into the hybrid coating led to improvements in the cytocompatibility and osteogenic properties of the implant material. The smart coating enhanced alkaline phosphatase activity, extracellular matrix (ECM) mineralization, and the expression of osteogenic genes. This study presents a promising opportunity to explore the application of a smart self-healing coating for a Mg alloy. STATEMENT OF SIGNIFICANCE: Herein, we report a self-healing coating comprised of polyethyleneimine and nanocontainer-crosslinked hyaluronic acid to achieve drug-controlled release, antimicrobial activity, and osteogenesis performance. The formation of hydrogen bonds between HA and PEI facilitated the self-assembly process, thereby improving the coating's corrosion resistance and adhesion strength. The hybrid coating exhibited a rapid and cyclic self-healing activity due to paeonol and dynamic reversible bonds. The release of paeonol was controlled by pH and NIR stimuli owing to polydopamine modification. In vitro testing revealed that the hybrid coating achieved effective bacteria eradication through synergistic effects of hyperthermia, reactive oxygen species, and paeonol. Moreover, the smart coating was found to enhance alkaline phosphatase activity, extracellular matrix mineralization, and the expression of osteogenic genes.

Synthesis of Mesoporous Silica Particles as Inhibitor Containers for Anticorrosive Applications

Herein, we introduce an innovative experimental assembly based on a high-speed disperser and a water recirculator connected to a double-wall stainless steel container as a new and effective pathway for an eco-friendly and controlled synthesis of mesoporous silica particles (MSPs). With the setup, we demonstrated a one-pot encapsulation of the particles with an inhibitor benzotriazole (BTA) to produce a smart nano/microcontainer for potential use in anticorrosive coatings. One advantage of the experimental setup is the high volume of reactant solution that can be used, yet with good control of solution temperature and stirring conditions, which increases the yield and saves laboratory time. The results obtained from the modified Stöber method show the successful preparation of near-spherical and "bean-shaped" nanometer-size (∼310 nm) MSPs with high benzotriazole encapsulation capacity (46 wt %). More so, the one-pot BTA encapsulated mesoporous silica approach revealed monodispersed spherical particles at optimal temperature and stirring conditions with a mean diameter of ∼1.1 μm and a BTA encapsulation of 23 wt %. The synthesized particles show pH responsiveness and can be further optimized and applied as nanocarriers in smart anticorrosive coatings. The experimental assembly adopted in this work represents a new, scalable approach for the synthesis of mesoporous silica particles.

Corrosion-Responsive Self-Healing Coatings

Organic coatings are one of the most popular and powerful strategies for protecting metals against corrosion. They can be applied in different ways, such as by dipping, spraying, electrophoresis, casting, painting, or flow coating. They offer great flexibility of material designs and cost effectiveness. Moreover, self-healing has evolved as a new research topic for protective organic coatings in the last two decades. Responsive materials play a crucial role in this new research field. However, for targeting the development of high-performance self-healing coatings for corrosion protection, it is not sufficient just to focus on smart responsive materials and suitable active agents for self-healing. A better understanding of how coatings can react on different stimuli induced by corrosion, how these stimuli can spread in the coating, and how the released agents can reach the corroding defect is also of high importance. Such knowledge would allow the design of coatings that are optimized for specific applications. Herein, the requirements and possibilities from the corrosion and synthesis perspectives for designing materials for preparing self-healing coatings for corrosion protection are discussed.

Photopolymerization of Coating Materials for Protection against Carbon Steel Corrosion

This work demonstrated a workable approach for the synthesis of a re-healing polyaniline-modified epoxy resin coating material via photopolymerization. The prepared coating material exhibited low water absorption, allowing it to be used as an anti-corrosion protective layer for carbon steel. First, graphene oxide (GO) was synthesized through the modified Hummers' method. It was then mixed with TiO₂ to extend its light response range. The structural features of the coating material were identified using scanning electron microscopy (SEM), X ray diffraction (XRD), and Fourier-transform infrared spectroscopy (FT IR). The corrosion behavior of the coatings and the pure resin layer were tested by using electrochemical impedance spectroscopy (EIS) and the potentiodynamic polarization curve (Tafel). The presence of TiO₂ reduced the corrosion potential (E_corr) toward lower values in 3.5% NaCl at room temperature, which was due to the photocathode of titanium dioxide. The experimental results indicated that GO was successfully compounded with TiO₂ and that GO effectively improved the light utilization capacity of TiO₂. The experiments showed that the presence of local impurities or defects can reduce the band gap energy, resulting in a lower Eg for the 2GO:1TiO₂ composite (2.95 eV) compared to that of TiO₂ alone (3.37 eV). After applying visible light to the coating surface, the change in the Ecorr value of the V-composite coating was 993 mV and the value of I_corr decreased to 1.993 × 10^-6 A/cm². The calculated results showed that the protection efficiency of the D-composite and V-composite coatings on composite substrates was approximately 73.5 and 83.3%, respectively. More analyses revealed that under visible light, the coating had better corrosion resistance. This coating material is expected to be a candidate for carbon steel corrosion protection.

Anticorrosion Coating with Heterogeneous Assembly of Nanofillers Modulated by a Magnetic Field

An anticorrosive coating with randomly distributed passive barriers and regionally enriched active corrosion inhibitors is developed by integrating mica nanosheets (MNSs) and magnetic-responsive core-shell mesoporous nanoparticles with 2-mercaptobenzothiazole (Fe₃O₄@mSiO₂/MBT) under magnetic field incubation. The bottom enriched Fe₃O₄@mSiO₂/MBT rapidly releases the MBT to form a passivation layer on corrosion sites, enhancing the corrosion inhibition efficiency by 30.36% compared with the control (NP_0.7EP-R). The impedance modulus |Z|_0.01 Hz of the sample (NP_0.7/MNS_0.5/EP) increases by five orders of magnitude compared with that of its control (NP_0.7/MNS₀EP) after 30 days of corrosion immersion. NP_0.7/MNS_0.5/EP exhibited the lowest corrosion rate (3.984 × 10^-5 mm/year) as compared to the other samples. Notably, the coating in a fractured state still maintains superior corrosion inhibition even after 40 day salt spray testing. The differentiated distribution of nanofillers was well confirmed by optical microscopy and SEM-EDS, and the synergistic effect of the active/passive integrated anticorrosive coating with merits of both comprehensive protection and fast responsiveness was systematically explored.

Investigating Different Local Polyurethane Coatings Degradation Effects and Corrosion Behaivors by Talaromyces funiculosus via Wire Beam Electrodes

The degradation effect of mold on the coating in a hot and humid environment is one of the important factors that cause layer failure. Combined with the wire beam electrode (WBE) and the traditional surface analysis technique, the local biodegradation of the coatings and the corrosion behaviors of metal substrates can be characterized accurately by a WBE. Herein, a WBE was used to study the degradation impact of Talaromyces funiculosus (T. funiculosus) isolated from a tropical rainforest environment on the corrosion of polyurethane (PU) coating. After immersion for 14 days, the local current density distribution of the WBE surface can reach ~10^-3 A/cm² in the fungal liquid mediums but maintains ~10^-7 A/cm² in sterile liquid mediums. The |Z|_0.01Hz value of the high current densities area (#85 electrode) was 1.06 × 10⁹ Ω cm² in a fungal liquid medium after 14 days of immersion. After being attacked by T. funiculosus, the degradation of the PU was more severe, and there were wrinkles, cracks, blisters, and even micro-holes distributed randomly on the surface of electrodes. This resulted from the self-corrosion caused by the T. funiculosus degradation of the coating; the corrosion caused by the electric coupling effect of the coating was introduced. Energy dispersive spectroscopy (EDS) and Raman spectra results showed that the corrosion products were flakey and globular, which consisted of γ-FeOOH, γ-Fe₂O₃, and α-FeOOH.

Difunctional Silicon Dioxide Combined with Graphene Oxide Nanocomposite to Enhance the Anticorrosion Performance of Epoxy Coatings

The nanocomposite BTA-SiO₂-GO was fabricated for the purpose of metal corrosion protection. Herein, the BTA-loaded mesoporous silica nanocontainers were prepared through a facile one-step synthetic method. Subsequently, graphene oxide (GO) was combined with the resultant BTA-SiO₂ compound because GO had a superior barrier property and impermeability. We must note that the double functional groups exist on SiO₂. Benzotriazole (BTA), as an inhibitor, can be loaded into the nanocontainer and GO can also be modified by it, resulting in excellent dispersion in epoxy coatings, which were conducive to enhancing its anticorrosion performance. In this way, the nanocomposite endows the coating system with both self-healing and physical barrier abilities. The EIS results indicated that the impedance value of the BTA-SiO₂-GO composite coatings was up to 1.2 × 10⁹ Ω cm², which indicated excellent corrosion resistant properties.

Metal organic frameworks (MOFs) as multifunctional nanoplatform for anticorrosion surfaces and coatings

Corrosion of metallic materials is a long-standing problem in many engineering fields. Various organic coatings have been widely applied in anticorrosion of metallic materials over the past decades. However, the protective performance of many organic coatings is limited due to the undesirable local failure of the coatings caused by micro-pores and cracks in the coating matrix. Recently, metal organic frameworks (MOFs)-based surfaces and coatings (MOFBSCs) have exhibited great potential in constructing protective materials on metallic substrates with efficient and durable anticorrosion performance. The tailorable porous structure, flexible composition, numerous active sites, and controllable release properties of MOFs make them an ideal platform for developing various protective functionalities, such as self-healing property, superhydrophobicity, and physical barrier against corrosion media. MOFs-based anticorrosion surfaces and coatings can be divided into two categories: the composite surfaces/coatings using MOFs-based passive/active nanofillers and the surfaces/coatings using MOFs as functional substrate support. In this work, the state-of-the-art fabrication strategies of the MOFBSCs are systematically reviewed. The anticorrosion mechanisms of MOFBSCs and functions of the MOFs in the coating matrix are discussed accordingly. Additionally, we highlight both traditional and emerging electrochemical techniques for probing protective performances and mechanisms of MOFBSCs. The remaining challenging issues and perspectives are also discussed.

Corrosion self-warning and repair tracking of polymeric coatings based on stimulus responsive nanosensors

Smart polymeric coatings with early corrosion self-warning and damage self-repairing characteristics have garnered tremendous interest due to their ability to sense corrosion reactions and repair coating defects. However, tracking the repair process and its underlying protection mechanism is highly challenging. Herein, we report the construction of a novel composite coating by incorporating multifunctional nanosensors (graphene oxide-zeolitic imidazole frameworks loaded with 1,10-phenanthroline) into a thermo-responsive polyurethane. Under damaging events, the localized acidity derived from metal corrosion stimulates the decomposition of the nanosensors to produce 1,10-phenanthroline and benzimidazole. The generated ferrous ions are rapidly sensed by the released 1,10-phenanthroline to produce a conspicuous red color, which warns of the corrosion occurrence. In profiting from the photothermal effect of graphene oxide, the composite coating exhibits efficient crack closure behavior under near-infrared light irradiation. Morphology observation indicates that a coating scratch (about 30 μm wide) almost closed with 20 s of irradiation. The photothermally activated crack closure combined with benzimidazole inhibition endows the prepared coating with superior self-repairing performance. Interestingly, the change in color intensity around the coating defect can assist in tracking the repair process. Therefore, this work provides a novel strategy to visualize microscopic behaviors during damage and repair processes.

Uses of Scanning Electrochemical Microscopy (SECM) for the Characterization with Spatial and Chemical Resolution of Thin Surface Layers and Coating Systems Applied on Metals: A Review

Scanning Electrochemical Microscopy (SECM) is increasingly used in the study and characterization of thin surface films as well as organic and inorganic coatings applied on metals for the collection of spatially- and chemically-resolved information on the localized reactions related to material degradation processes. The movement of a microelectrode (ME) in close proximity to the interface under study allows the application of various experimental procedures that can be classified into amperometric and potentiometric operations depending on either sensing faradaic currents or concentration distributions resulting from the corrosion process. Quantitative analysis can be performed using the ME signal, thus revealing different sample properties and/or the influence of the environment and experimental variables that can be observed on different length scales. In this way, identification of the earlier stages for localized corrosion initiation, the adsorption and formation of inhibitor layers, monitoring of water and specific ions uptake by intact polymeric coatings applied on metals for corrosion protection as well as lixiviation, and detection of coating swelling—which constitutes the earlier stages of blistering—have been successfully achieved. Unfortunately, despite these successful applications of SECM for the characterization of surface layers and coating systems applied on metallic materials, we often find in the scientific literature insufficient or even inadequate description of experimental conditions related to the reliability and reproducibility of SECM data for validation. This review focuses specifically on these features as a continuation of a previous review describing the applications of SECM in this field.

Nanofiber Composite Coating with Self-Healing and Active Anticorrosive Performances

Synergetic self-healing anticorrosion behaviors, by forming a self-assembly protective layer and repairing coating passive barrier, exhibit great potential in handling the notorious metal corrosion phenomenon. Herein, we developed a nanofiber-supported anticorrosion coating with synergistic protection effects of both self-healing and active corrosion inhibition, via a facile electrospinning combined coating technique. Polycaprolactone (PCL) nanofiber integrated with 2-mecapobenzothiazole-loaded halloysite nanotubes (HNTs-MBT) is directly deposited on the surface of metal substrate, forming an interconnected fiber network framework. The encapsulated corrosion inhibitor MBT can be released by a pH-triggered manner to realize instant corrosion protections. Additionally, coating defects could be repeatedly repaired by continuous polymer fiber upon heat treatment and the anticorrosion efficiency effectively remained, even after three cycles of damage-healing. Moreover, the repaired coating also exhibited durable anticorrosion performance, mainly attributed to the synergetic effects of both thermal-triggered bulk healing and active corrosion inhibition. This type of dual-functional coating provides efficient anticorrosive performances and may show great promise in long-term corrosion protection.

Challenges and Opportunities of Self-Healing Polymers and Devices for Extreme and Hostile Environments

Engineering materials and devices can be damaged during their service life as a result of mechanical fatigue, punctures, electrical breakdown, and electrochemical corrosion. This damage can lead to unexpected failure during operation, which requires regular inspection, repair, and replacement of the products, resulting in additional energy consumption and cost. During operation in challenging, extreme, or harsh environments, such as those encountered in high or low temperature, nuclear, offshore, space, and deep mining environments, the robustness and stability of materials and devices are extremely important. Over recent decades, significant effort has been invested into improving the robustness and stability of materials through either structural design, the introduction of new chemistry, or improved manufacturing processes. Inspired by natural systems, the creation of self-healing materials has the potential to overcome these challenges and provide a route to achieve dynamic repair during service. Current research on self-healing polymers remains in its infancy, and self-healing behavior under harsh and extreme conditions is a particularly untapped area of research. Here, the self-healing mechanisms and performance of materials under a variety of harsh environments are discussed. An overview of polymer-based devices developed for a range of challenging environments is provided, along with areas for future research.

Shape Memory Corrosion-Resistant Polymeric Materials

Shape memory alloys, materials capable of being deformed and maintaining the deformation and additionally capable of returning to the initial position, are valued for a range of applications from actuators to flexible microdevices. Maintaining the properties that make them useful, their ability to deform and reform, requires that shape memory alloys must be protected against corrosion, in which the integration of shape memory polymers can act as a means of protection. Thus, this review is to highlight the utility of self-healing shape memory polymers as a means of corrosion inhibition. Therefore, this review discusses the benefits of utilizing self-healing shape memory polymers for the protection of shape memory, several types of self-healing polymers that could be used, means of improving or tailoring the polymers towards specific usages, and future prospects in designing a shape memory polymer for use in corrosion inhibition.

Shape-Memory Polymer Nanocomposites of Poly(ε-caprolactone) with the Polystyrene-block-polybutadiene-block-polystyrene-tri-block Copolymer Encapsulated with Metal Oxides

Shape-memory polymer composite (SMPC) blends with thermo-responsive shape memorizing capability have received increasing interest and have been a grooming research area due to their various potential applications. In this work, we report three thermo-responsive SMPCs derived from poly(ε-caprolactone) (PCL) and the polystyrene-block-polybutadiene-block-polystyrene-tri-block copolymer (SBS) encapsulated with CuO, Fe₂O₃, and CuFe₂O₄, namely, SMPC-CuO, SMPC-Fe ₂ O ₃ , and SMPC-CuFe ₂ O ₄ , respectively. We have also synthesized the neat shape-memory polymer matrix SMP in the context of the effect of the metal oxide encapsulates on the shape-memory property. Neat SBS rubber and PCL are used as the polymer-elastomer blend matrix to form SMP. The objective of this study is to understand the effect of these three metal oxide nanofillers encapsulated within the SMP matrix and their thermal, mechanical, and shape-memory properties. Morphological, thermal, mechanical, and shape-memory properties of the prepared SMPCs are completely characterized. It is revealed that the addition of nano-metallic-oxide fillers into the polymeric matrix significantly improved the overall properties of SMPCs. The tensile test confirmed that SMPC-CuFe ₂ O ₄ possesses a high tensile modulus and is found to be very rigid when compared to other SMPCs. The shape fixing property is found in the increasing order as follows: SMPC-CuO > SMPC-Fe ₂ O ₃ > SMP > SMPC-CuFe ₂ O ₄ . The better thermal, mechanical, and shape-memory performances were shown by the SMPC-Fe ₂ O ₃ composite, and thus, it can be considered as the better shape-memory polymer nanocomposite among all others. An optimum storage modulus was attained by SMPC-Fe ₂ O ₃ among the SMPCs. More interestingly, we have developed a microvalve actuator system using SMPC-Fe ₂ O ₃ , which could be useful for promising microsystem applications.

Long-term corrosion protection for magnesium alloy by two-layer self-healing superamphiphobic coatings based on shape memory polymers and attapulgite

Magnesium (Mg) alloy has wide potential applications due to its unique properties, but is apt to corrosion. Recently, superhydrophobic coatings are receiving great interest for corrosion protection of metals but suffer from short lifespan. Here, we report a strategy for long-term corrosion protection of Mg alloy by designing two-layer self-healing superamphiphobic coatings based on shape memory polymers (SMP) and attapulgite. The superamphiphobic coatings are composed of a bottom SMP coating containing a corrosion inhibitor (1, 2, 3-benzotriazole, BTA) and ceresine wax microparticles and a top superamphiphobic attapulgite coating. The two-layer self-healing coatings have excellent superamphiphobicity and initial anti-corrosion performance. The Mg alloy with the coatings can withstand immersion in 3.5 wt% NaCl solution for 80 days and neutral salt spray with 5 wt% NaCl for 54 days. Furthermore, the coatings show excellent self-healing capability towards various physical damages, such as 10 scratching/self-healing cycles at the same position, hexagonal star scratching and grid scratching. Moreover, the physically damaged coatings exhibit self-healing behavior of the microstructure and superhydrophobicity, driven by the shape memory effect of the bottom SMP layer. Thus, the self-healed coatings can still withstand 60 days of 3.5 wt% NaCl solution immersion and 30 days of 5 wt% NaCl salt spray. This study paves the way for applying super anti-wetting coatings for long-term corrosion protection of metals.

Responsive Colloidosomes with Triple Function for Anticorrosion

Strategies for corrosion protection are required to prolong the life span of metallic structures used by the construction, aerospace, and transport industries. Currently, there are no coatings that can provide at the same time information about the corrosion status of the coated metal and protect the metal against corrosive species and mechanical damage. Herein, triple-functional microcarriers with functions of corrosion sensing, self-healing, and corrosion inhibition are produced and embedded in coatings to prolong the lifetime of metals and enhance the anticorrosion performance of coatings. The microcarriers are prepared by creating Pickering droplets loaded with a corrosion inhibitor and a healing agent and stabilized by silica nanocapsules containing thymol blue as corrosion sensor. The microcarriers are then embedded in a water-based polymer matrix coated on metal substrates. When the coating or metal is mechanically damaged, the healing agent is released from the droplets to hinder further corrosion of the metal. When the local pH value near the metal surface is changing by the generation of hydroxide ion due to the corrosion process, a change of color is detected as well as a release of corrosion inhibitor, leading to a significant decrease of corrosion rate of the coated metal.

Analysis of the microphase structure and performance of self-healing polyurethanes containing dynamic disulfide bonds

Self-healable polyurethanes can be used in various fields for extended service life and reduced maintenance costs. It is generally believed that the shape memory effect is helpful for achieving a high healing efficiency. The morphological features were focused on in this study as microphase separation is one of the main factors affecting various performances of polyurethanes, including their shape memory behavior and mechanical properties. Microphase separation can be regulated by changing the content and types of the hard segments. With this in mind, polyurethanes from polycaprolactone diol, hexamethylene diisocyanate, and different chain extenders were synthesized, characterized, and designed as promising self-healing polymers. All the polyurethane specimens were equipped with a similar content of hard segments but diverse types, such as aliphatic, aromatic, and disulfide-bonded. Differential scanning calorimetry, thermogravimetric analysis, X-ray diffractometry, infrared spectroscopy, and atomic force microscopy were used to describe the microstructures of the polyurethanes, including the crystalline regions. The relationship between the microphase separation structures and material properties was focused on in this examination. Various properties, including the thermal stability, mechanical behavior, hydrophobicity, and self-healing efficiency showed significant differences due to the change in the hard segments' structure and multiphase distribution. The aliphatic disulfide stimulated the conformation of a proper microphase separation structure (the large heterogeneous structure at physical length scales as well as a more sufficient combination of soft and hard phases), which helped to improve the healing effect as much as possible by effective wound closure and the exchange reactions of disulfide bonds.

Effect of a heterogeneous network on glass transition dynamics and solvent crack behavior of epoxy resins

In general, it has been widely accepted that the physical properties of an epoxy resin are strongly dependent on how it is prepared. However, a clear understanding of the mechanisms of the relationship at a molecular level has yet to be achieved. We here studied the glass transition dynamics and fracture behavior of four epoxy resins, which were pre-cured at different temperatures and well cured under the same conditions. Fourier-transform infrared spectroscopy revealed that the reaction kinetics for an epoxy-amine mixture were strongly dependent on the pre-curing temperature. The glass transition temperature of epoxy resins with the same cross-linking density was dependent on the pre-curing temperature. Dielectric relaxation spectroscopy and dynamic mechanical analysis revealed that the fragility index of the epoxy resin decreased with increasing pre-curing temperature, indicating that the network structure formed in it became more heterogeneous with increasing pre-curing temperature. Once the epoxy resin was immersed in a good solvent, it was partly swollen and was then macroscopically fractured. The fracture was initiated by the crack generation in an un-swollen region of the resin due to the stress induced upon swelling. The immersion time required to reach the fracture decreased as the extent of the heterogeneity increased. The knowledge here obtained should be useful for understanding and controlling fracture toughness of epoxy resins, leading to the furtherance of their functionalization.

Self-reporting of payload release in polymer coatings based on the inner filter effect

New polymeric nanoparticle sensors are developed for monitoring the release of non-fluorescent payloads in coatings by the naked eye.

Nanocontainer-based self-healing coatings: current progress and future perspectives

Nanocontainers add more functionalities to the standard coating formulations.

The journey of self-healing and shape memory polyurethanes from bench to translational research

In this critical review, we have enlisted a comprehensive summary of different approaches that have been used over the past decade to synthesize self-healing polyurethanes including “close then heal” and “shape memory assisted self-healing” concept.

Efficient Graphene/Cyclodextrin-Based Nanocontainer: Synthesis and Host-Guest Inclusion for Self-Healing Anticorrosion Application

Cyclodextrin, with a hydrophobic inner cavity and a hydrophilic exterior, is often used to encapsulate a widest range of guest molecules based on host-guest inclusion interactions. Graphene, an emerging nanobuilding material, exhibits great potential for numerous applications because of its superior characteristics. Herein, we synthesized a novel graphene/β-cyclodextrin-based supramolecular nanocontainer with excellent inhibitor encapsulating capacity and high impermeable properties. The benzotriazole (BTA)-loaded nanocontainers were then used to endow coating system with excellent passive and active anticorrosion performance. Local electrochemical impedance spectroscopy (LEIS) was performed to characterize the self-healing behavior of composite coatings. Results indicated that the protective capability of the scratched coatings can be recovered through BTA release from containers. Furthermore, the long-term corrosion resistance of container-based coating was largely improved as observed from EIS. The effective healing process involves two conditions: (1) the release of BTA from containers and formation of adsorption layers on exposed metal surfaces and (2) the impermeable graphene nanosheets greatly impeded the electrolyte penetration and corrosion extension around the scratch. This novel graphene/β-cyclodextrin-based nanocontainer endows polymer coating with efficient self-healing functionality and durable anticorrosion property.