Understanding Film-To-Stripe Transition of Conjugated Polymers Driven by Meniscus Instability

Morphology and Alignment Transition of Hexabenzocoronene (HBC) Mesogen Films by Bar Coating: Effect of Coating Speed

Films of the discotic liquid crystalline hexabenzocoronene (HBC) derivative, HBC-1,3,5-Ph-C12, were prepared on the quartz substrate by the bar-coating method. Depending on the coating speed, regularly spaced stripes or continuous films were observed. In the former case, columns of the HBC derivatives align more along the stripes, which are perpendicular to the coating direction, whereas in the latter case, columns of the HBC derivatives in the film align more along the coating direction. These distinctive structures are confirmed via polarized optical microscopy (POM), polarized UV-vis spectroscopy, and grazing incidence small-angle X-ray scattering measurements.

Tailoring the Morphology of a Diketopyrrolopyrrole-based Polymer as Films or Wires for High-Performance OFETs using Solution Shearing

Conjugated polymers often show efficient charge carrier transport along their backbone which is a primary factor in the electrical behavior of Organic Field Effect Transistor (OFETs) devices fabricated from these materials. Herein, a solution shearing procedure is reported to fabricate micro/nano wires from a diketopyrrolopyrrole (DPP)-based polymer. Millimeter to nanometer long polymer wires orientated in the coating direction are developed after a thorough analysis of the deposition conditions. It shows several morphological regimes-film, transition, and wires and experimentally derive a phase diagram for the parameters coating speed and surface energy of the substrate. The as-fabricated wires are isolated, which is confirmed by optical, atomic force, and scanning electron microscopy. Beside the macroscopic alignment of wires, cross-polarized optical microscopy images show strong birefringence suggesting a high degree of molecular orientation. This is further substantiated by polarized UV-Vis-NIR spectroscopy, selected area electron diffraction transmission electron microscopy, and grazing-incidence wide-angle X-ray scattering. Finally, an enhanced electrical performance of single wire OFETs is observed with a 15-fold increase in effective charge carrier mobility to 1.57 cm2 V-1 s-1 over devices using films (0.1 cm2 V-1 s-1 ) with similar values for on/off current ratio and threshold voltage.

Unraveling the Co-Crystallization-Charge Transport Relation in Conjugated Polymer Blends via Meniscus-Assisted Solution-Shearing

The ability to craft the co-crystallization in conjugated polymer blends represents an important endeavor for the enhancement of charge transport. However, simple and efficient approaches to co-crystallization have yet to be realized. Herein, for the first time, a robust meniscus-assisted solution-shearing (MASS) strategy is reported to achieve co-crystallization in the poly(2,5-bis(3-hexylthiophen-2-yl)thieno[3,2-b]thiophene) (PBTTT-C6) and poly(2,5-bis(3-decylthiophen-2-yl)thieno[3,2-b]thiophene) (PBTTT-C10) blended films, and correlate this co-crystalline structure to the charge transport properties. The as-cast PBTTT-C6/PBTTT-C10 blends exhibit co-crystalline or phase-separated structures influenced by their molecular weights. Interestingly, confined-shearing of the initial phase-separated blended solution to MASS produces the formation of their co-crystallization. The co-crystallization kinetics accompanied by the chain packing change and optical properties are scrutinized. Finally, the resulting organic field-effect transistors (OFETs) signify the cocrystal-facilitated charge transport in the blends. Conceptually, this efficient MASS strategy in rendering the co-crystallization in conjugated polymer blends can be readily extended to other conjugated polymer blends of interest for a variety of device applications.

Role of Interfacial Interactions in the Graphene-Directed Assembly of Monolayer Conjugated Polymers

Development of graphene-organic hybrid electronics is one of the most promising directions for next-generation electronic materials. However, it remains challenging to understand the graphene-organic semiconductor interactions right at the interface, which is key to designing hybrid electronics. Herein, we study the influence of graphene on the multiscale morphology of solution-processed monolayers of conjugated polymers (PII-2T, DPP-BTz, DPP2T-TT, and DPP-T-TMS). The strong interaction between graphene and PII-2T was manifested in the high fiber density and high film coverage of monolayer films deposited on graphene compared to plasma SiO2 substrates. The monolayer films on graphene also exhibited a higher relative degree of crystallinity and dichroic ratio or polymer alignment, i.e., higher degree of order. Raman spectroscopy revealed the increased backbone planarity of the conjugated polymers upon deposition on graphene as well as the existence of electronic interaction across the interface. This speculation was further substantiated by the results of photoelectron spectroscopy (XPS and UPS) of PII-2T, which showed a decrease in binding energy of several atomic energy levels, movement of the Fermi level toward HOMO, and an increase in work function, all of which indicate p-doping of the polymer. Our results provide a new level of understanding on graphene-polymer interactions at nanoscopic interfaces and the consequent impact on multiscale morphology, which will aid in the design of efficient graphene-organic hybrid electronics.

Drastic Modulation of Molecular Packing and Intrinsic Dissolution Rates by Meniscus-Guided Coating of Extremely Confined Pharmaceutical Thin Films

Nanosizing has emerged as one of the most effective formulation strategies for enhancement of dissolution properties of active pharmaceutical ingredients (APIs). In addition to enhancing the specific area of the dissolving solids, nanosizing can also capture and stabilize the metastable form of the API, which can further enhance the solubility by drastic modulation of surface energies. Herein, we employ meniscus-guided coating to fabricate nanothin films of three APIs that show anticancer properties and are poorly soluble:10-HCPT, SN-38, and amonafide. By modulating the coating speed, we systematically deposited the APIs in films ranging from ∼200 nm thickness to extreme confinement of ∼10 nm (<10 molecular layers). In all three APIs, we observe a general order-to-disorder transition with semicrystalline (10-HCPT and amonafide) or amorphous (SN-38) form of API solids trapped in thin films when the thickness decreases below a critical value of ∼25-30 nm. The existence of a critical thickness highlights the importance of nanoconfinement in tuning molecular packing. In the case of 10-HCPT, we demonstrate that the disordered form of the API occurs largely due to lack of incorporation of water molecules in thinner films below the critical thickness, thereby disrupting the three-dimensional hydrogen-bonded network held by water molecules. We further developed a dissolution model that predicts variation of the intrinsic dissolution rate (IDR) with API film thickness, which also closely matched with experimental results. We achieved drastic improvement in the IDR of ∼240% in 10-HCPT by decreasing film thickness alone. Further leveraging the order-to-disorder transition led to 2570% modulation of the IDR for amonafide. Our work demonstrates, for the first time, opportunities to largely modulate API dissolution by precisely controlling the dimensionality of thin films.

Large-Scale Rapid Positioning of Hierarchical Assemblies of Conjugated Polymers via Meniscus-Assisted Self-Assembly

Rapid and deliberate patterning of nanomaterials over a large area is desirable for device manufacturing. We report a method for meniscus-assisted self-assembly (MASA)-enabled rapid positioning of hierarchically assembled dots and stripes composed of luminescent conjugated polymer over two length scales. Periodically arranged conjugated poly(9,9-dioctylfluorene) (PFO) polymers, yield dots, punch-holes and stripes at microscopic scale via MASA. Concurrent self-assembly of PFOs into two-dimensional lenticular crystals within each dot, punch-hole and stripe is realized at nanoscopic scale. Hierarchical assembly is achieved by constraining the evaporation of the PFOs solution in two approximately parallel plates via a MASA process. The three-phase contact line (TCL) of the liquid meniscus of the PFOs was printed using the upper plate, yielding an array of curved stripes. Rapid creation of hierarchical assemblies via MASA opens up possibilities for large-scale organization of a wide range of soft matters and nanomaterials.

Charge Carrier Mobility Improvement in Diketopyrrolopyrrole Block-Copolymers by Shear Coating

Shear coating is a promising deposition method for upscaling device fabrication and enabling high throughput, and is furthermore suitable for translating to roll-to-roll processing. Although common polymer semiconductors (PSCs) are solution processible, they are still prone to mechanical failure upon stretching, limiting applications in e.g., electronic skin and health monitoring. Progress made towards mechanically compliant PSCs, e.g., the incorporation of soft segments into the polymer backbone, could not only allow such applications, but also benefit advanced fabrication methods, like roll-to-roll printing on flexible substrates, to produce the targeted devices. Tri-block copolymers (TBCs), consisting of an inner rigid semiconducting poly-diketo-pyrrolopyrrole-thienothiophene (PDPP-TT) block flanked by two soft elastomeric poly(dimethylsiloxane) (PDMS) chains, maintain good charge transport properties, while being mechanically soft and flexible. Potentially aiming at the fabrication of TBC-based wearable electronics by means of cost-efficient and scalable deposition methods (e.g., blade-coating), a tolerance of the electrical performance of the TBCs to the shear speed was investigated. Herein, we demonstrate that such TBCs can be deposited at high shear speeds (film formation up to a speed of 10 mm s⁻¹). While such high speeds result in increased film thickness, no degradation of the electrical performance was observed, as was frequently reported for polymer−based OFETs. Instead, high shear speeds even led to a small improvement in the electrical performance: mobility increased from 0.06 cm² V⁻¹ s⁻¹ at 0.5 mm s⁻¹ to 0.16 cm² V⁻¹ s⁻¹ at 7 mm s⁻¹ for the TBC with 24 wt% PDMS, and for the TBC containing 37 wt% PDMS from 0.05 cm² V⁻¹ s⁻¹ at 0.5 mm s⁻¹ to 0.13 cm² V⁻¹ s⁻¹ at 7 mm s⁻¹. Interestingly, the improvement of mobility is not accompanied by any significant changes in morphology.

Solution-Processable Quinoidal Dithioalkylterthiophene-Based Small Molecules Pseudo-Pentathienoacenes via an Intramolecular S···S Lock for High-Performance n-Type Organic Field-Effect Transistors

A new organic small-molecule family comprising tetracyanoquinodimethane-substituted quinoidal dithioalky(SR)terthiophenes (DSTQs) (DSTQ-6 (1); SR = SC₆H₁₃, DSTQ-10 (2); SR = SC₁₀H₂₁, DSTQ-14 (3); SR = SC₁₀H₂₁) was synthesized and contrasted with a nonthioalkylated analogue (DRTQ-14 (4); R = C₁₄H₂₉). The physical, electrochemical, and electrical properties of these new compounds are thoroughly investigated. Optimized geometries obtained from density functional theory calculations and single-crystal X-ray diffraction reveal the planarity of the SR-containing DSTQ core. DSTQs pack in a slipped π-π stacked two-dimensional arrangement, with a short intermolecular stacking distance of 3.55 Å and short intermolecular S···N contacts of 3.56 Å. Thin-film morphological analysis by grazing incident X-ray diffraction reveals that all DSTQ molecules are packed in an edge-on fashion on the substrate. The favorable molecular packing, the high core planarity, and very low lowest unoccupied molecular orbital (LUMO) energy level (-4.2 eV) suggest that DSTQs could be electron-transporting semiconductors. Organic field-effect transistors based on solution-sheared DSTQ-14 exhibit the highest electron mobility of 0.77 cm² V^-1 s^-1 with good ambient stability, which is the highest value reported to date for such a solution process terthiophene-based small molecular semiconductor. These results demonstrate that the device performance of solution-sheared DSTQs can be improved by side chain engineering.

Large-scale patterning of π-conjugated materials by meniscus guided coating methods

Printed organic electronics has attracted considerable interest in recent years as it enables the fabrication of large-scale, low-cost electronic devices, and thus offers significant possibilities in terms of developing new applications in various fields. Easy processing is a prerequisite for the development of low-cost, flexible and printed plastics electronics. Among processing techniques, meniscus guided coating methods are considered simple, efficient, and low-cost methods to fabricate electronic devices in industry. One of the major challenges is the control of thin film morphology, molecular orientations and directional alignment of polymer films during coating processes. Herein, the recent progress of emerging field of meniscus guided printing organic semiconductor materials is discussed. The first part of this report briefly summarizes recent advances in meniscus guided coating techniques. The second part discusses periodic deposits and patterned deposition at moving contact lines, where the mass-transport influences film morphology due to convection at the triple contact line. The last section summarizes our strategy to fabricate large-scale patterning of π-conjugated polymers using meniscus guided method.

Mitigating Meniscus Instabilities in Solution-Sheared Polymer Films for Organic Field-Effect Transistors

Semiconducting donor-acceptor copolymers are considered to be a promising material class for solution-coated, large-scale organic electronic applications. A large number of works have shown that the best-performing organic field-effect transistors (OFETs) are obtained on low-surface-energy substrates. The meniscus instabilities that occur when coating on such surfaces considerably limit the effective deposition speeds. This represents a limiting factor for the upscaling of device fabrication for mass production, an issue that needs to be addressed if organic electronic devices are ever to become commercially relevant. In this work, we present a method to increase the accessible window of coating speeds for the solution shearing of donor-acceptor semiconductor polymers for the fabrication of OFETs. By incorporating a piezo crystal that is capable of producing high-frequency vibrations into the coating head, we are able to mitigate contact line instabilities due to the depinning of the contact line, thereby suppressing the commonly encountered "stick-and-slip" phenomenon.