Blue Laser Projection Printing of Conductive Complex 2D and 3D Metallic Structures from Photosensitive Precursors

Print-Light-Synthesis for Single-Step Metal Nanoparticle Synthesis and Patterned Electrode Production

The fabrication of thin-film electrodes, which contain metal nanoparticles and nanostructures for applications in electrochemical sensing as well as energy conversion and storage, is often based on multi-step procedures that include two main passages: (i) the synthesis and purification of nanomaterials and (ii) the fabrication of thin films by coating electrode supports with these nanomaterials. The patterning and miniaturization of thin film electrodes generally require masks or advanced patterning instrumentation. In recent years, various approaches have been presented to integrate the spatially resolved deposition of metal precursor solutions and the rapid conversion of the precursors into metal nanoparticles. To achieve the latter, high intensity light irradiation has, in particular, become suitable as it enables the photochemical, photocatalytical, and photothermal conversion of the precursors during or slightly after the precursor deposition. The conversion of the metal precursors directly on the target substrates can make the use of capping and stabilizing agents obsolete. This review focuses on hybrid platforms that comprise digital metal precursor ink printing and high intensity light irradiation for inducing metal precursor conversions into patterned metal and alloy nanoparticles. The combination of the two methods has recently been named Print-Light-Synthesis by a group of collaborators and is characterized by its sustainability in terms of low material consumption, low material waste, and reduced synthesis steps. It provides high control of precursor loading and light irradiation, both affecting and improving the fabrication of thin film electrodes.

Room-Temperature Annealing-Free Gold Printing via Anion-Assisted Photochemical Deposition

Metal patterning via additive manufacturing has been phasing-in to broad applications in many medical, electronics, aerospace, and automotive industries. While previous efforts have produced various promising metal-patterning strategies, their complexity and high cost have limited their practical application in rapid production and prototyping. Herein, a one-step gold printing technique based on anion-assisted photochemical deposition (APD), which can directly print highly conductive gold patterns (1.08 × 107 S m-1 ) under ambient conditions without post-annealing treatment, is introduced. Uniquely, the APD uses specific ion effects with projection lithography to pattern Au nanoparticles and simultaneously sinter them into tunable porous gold structures. The significant influence of kosmotropic or chaotropic anions in the precursor ink on tuning the morphologies and conductivities of the printed patterns by employing a series of different ions, including Cl- ions, in the printing process is presented. Additionally, the resistance stabilities and the electrochemical properties of the APD-printed gold patterns are carefully investigated. The high conductivity and excellent conformability of the printed Au electrodes are demonstrated with reliable performance in electrophysiological signal delivery and acquisition for biomedical applications. This work exploits the potential of photochemical-deposition-based metal patterning in flexible electronic manufacturing.

An acoustic field-based conformal transfection system for improving the gene delivery efficiency

Ultrasound-activated microbubble destruction is a promising platform for gene delivery due to the low toxicity, non-invasiveness, and high specificity. However, the gene transfection efficiency is still low, especially for suspension cells. It is desirable to develop a universal gene delivery tool that overcomes the drawbacks existing in ultrasound-mediated methods. Here, we present a three-dimensional acoustic field-based conformal transfection (AFCT) system by designing a Sono-hole that can fit the three-dimensional acoustic field to maximally utilize the acoustic energy from bubble cavitation, thus greatly promoting the gene delivery efficiency. Surprisingly, compared with the traditional two-dimensional transfection system, the gene transfection efficiency of the AFCT system increased by more than 3 times, achieving nearly 30%. The parameters including acoustic pressure, duration, duty cycle, DNA concentrations, and bubble kinds were optimized to obtain higher gene transfection. In conclusion, our study provides an effective ultrasound-based gene delivery approach for gene transfection, especially for suspension-cultured cells.

Direct printing of functional 3D objects using polymerization-induced phase separation

3D printing has enabled materials, geometries and functional properties to be combined in unique ways otherwise unattainable via traditional manufacturing techniques, yet its adoption as a mainstream manufacturing platform for functional objects is hindered by the physical challenges in printing multiple materials. Vat polymerization offers a polymer chemistry-based approach to generating smart objects, in which phase separation is used to control the spatial positioning of materials and thus at once, achieve desirable morphological and functional properties of final 3D printed objects. This study demonstrates how the spatial distribution of different material phases can be modulated by controlling the kinetics of gelation, cross-linking density and material diffusivity through the judicious selection of photoresin components. A continuum of morphologies, ranging from functional coatings, gradients and composites are generated, enabling the fabrication of 3D piezoresistive sensors, 5G antennas and antimicrobial objects and thus illustrating a promising way forward in the integration of dissimilar materials in 3D printing of smart or functional parts.

Top-Down Direct Preparation of Orange-Yellow Dye Similar to Psittacofulvins from Commercial Polymer by Laser Writing

Laser manufacturing is a promising method for the design and preparation of high value-added materials. When the laser acts on the polymer precursors, some wonderful phenomena will always occur and accompanied by the generation of new substances. Herein, we report a top-down approach for the direct preparation of orange-yellow dye that is similar to psittacofulvins from commercial polymer resins by laser writing. Conjugated double bonds and micro-rough structures are formed simultaneously on laser-irradiated polymer substrate surfaces. The typical polyconjugated structures of psittacofulvin dyes were confirmed by micro-Raman and Raman imaging results. Temperature-dependent Fourier transform infrared and X-ray photoelectron spectroscopy further demonstrated the formation mechanism of laser-induced psittacofulvins dyes based on the chemical composition. Further, optical microscopy, laser confocal microscopy, and scanning electron microscopy were carried out to characterize the physical morphologies of laser-irradiated polymer substrates. A unique advantage of preparing psittacofulvins dye using laser writing is its simple steps, and the dye can be converted directly from the appropriate precursor substrate. Interestingly, the laser-irradiated polymer substrate surface undergoes color change. This laser-induced color patterning is attractive due to the characteristics of high precision, flexibility, and maskless; any patterns can be easily designed and produced on the polymer at desired positions.

Fabrication of three-dimensional metal structures embedded in hydrogel by using femtosecond laser ablation and electroplating

We demonstrated a method of fabricating three-dimensional (3D) metal structures in hydrogels with good conductivity by using femtosecond laser ablation and electroplating. The hydrogel containing Ag⁺ was first ablated by a femtosecond laser to form microchannels with an entrance achieving surface and then sandwiched between the anode and cathode to operate electroplating. Silver structures were formed along the microchannel from the microchannel entrance close to the cathode due to reduction of Ag⁺. The average resistivity of metal structures is measured to be about 4×10^-7Ωm. A tetrahedron metallic microstructure embedded in hydrogel by this method was demonstrated to show its ability of 3D micromachining.