High-Performance Electromagnetic Wave Absorbing CNT/SiCf Composites: Synthesis, Tuning, and Mechanism

N-doped carbon layer cladded carbon sphere for broadband and boosted microwave attenuation capacity

Structural construction and heteroatom doping are deemed effective strategies for designing a high-performance microwave absorbing composite to eliminate electromagnetic hazards. Herein, a series of core-shell structural carbon@N-doped carbon (C@NC) nanospheres were successfully fabricated without employing additional modifying agents and sophisticated operation. After incorporating them into a polyvinylidene fluoride (PVDF) matrix, the C@NC/PVDF composites possess tunable wave attenuation capacity obtained by regulating the coating layer thickness and filler loading. Benefitting from the design strategy of the core-shell structure and N-doped C, the C@NC-2/PVDF composites displayed the broadest effective absorption bandwidth of 6.29 GHz (11.71-18 GHz) under a filler content of only 10 wt% at 2.01 mm. Additionally, the minimum reflection loss value of C@NC-3/PVDF composites achieves -62.87 dB within the same mass ratio at a thickness of 2.35 mm. The excellent wave dissipation ability is attributed to the combination of optimized impedance matching and synergistically enhanced multiple loss mechanisms including conduction loss, interfacial polarization as well as dipolar polarization. This work offers a ponderable paradigm for the deeper exploitation of high-efficiency carbon absorbers.

Interface Engineering of Titanium Nitride Nanotube Composites for Excellent Microwave Absorption at Elevated Temperature

Currently, the microwave absorbers usually suffer dreadful electromagnetic wave absorption (EMWA) performance damping at elevated temperature due to impedance mismatching induced by increased conduction loss. Consequently, the development of high-performance EMWA materials with good impedance matching and strong loss ability in wide temperature spectrum has emerged as a top priority. Herein, due to the high melting point, good electrical conductivity, excellent environmental stability, EM coupling effect, and abundant interfaces of titanium nitride (TiN) nanotubes, they were designed based on the controlling kinetic diffusion procedure and Ostwald ripening process. Benefiting from boosted heterogeneous interfaces between TiN nanotubes and polydimethylsiloxane (PDMS), enhanced polarization loss relaxations were created, which could not only improve the depletion efficiency of EMWA, but also contribute to the optimized impedance matching at elevated temperature. Therefore, the TiN nanotubes/PDMS composite showed excellent EMWA performances at varied temperature (298-573 K), while achieved an effective absorption bandwidth (EAB) value of 3.23 GHz and a minimum reflection loss (RLmin) value of - 44.15 dB at 423 K. This study not only clarifies the relationship between dielectric loss capacity (conduction loss and polarization loss) and temperature, but also breaks new ground for EM absorbers in wide temperature spectrum based on interface engineering.

State-of-the-art in carbides/carbon composites for electromagnetic wave absorption

Electromagnetic wave absorbing materials (EWAMs) have made great progress in the past decades, and are playing an increasingly important role in radiation prevention and antiradar detection due to their essential attenuation toward incident EM wave. With the flourish of nanotechnology, the design of high-performance EWAMs is not just dependent on the intrinsic characteristics of single-component medium, but pays more attention to the synergistic effects from different components to generate rich loss mechanisms. Among various candidates, carbides and carbon materials are usually labeled with the features of chemical stability, low density, tunable dielectric property, and diversified morphology/microstructure, and thus the combination of carbides and carbon materials will be a promising way to acquire new EWAMs with good practical application prospects. In this review, we introduce EM loss mechanisms related to dielectric composites, and then highlight the state-of-the-art progress in carbides/carbon composites as high-performance EWAMs, including silicon carbide/carbon, MXene/carbon, molybdenum carbide/carbon, as well as some uncommon carbides/carbon composites and multicomponent composites. The critical information regarding composition optimization, structural engineering, performance reinforcement, and structure-function relationship are discussed in detail. In addition, some challenges and perspectives for the development of carbides/carbon composites are also proposed after comparing the performance of some representative composites.

Research progress and future perspectives on electromagnetic wave absorption of fibrous materials

Electromagnetic waves have caused great harm to military safety, high-frequency electronic components, and precision instruments, and so forth, which urgently requires the development of lightweight, high-efficiency, broadband electromagnetic waves (EMW) absorbing materials for protection. As the basic fibrous materials, carbon fibers (CFs) and SiC fibers (SiCf) have been widely applied in EMW absorption due to their intrinsic characteristics of low density, high mechanical properties, high conductivity, and dielectric loss mechanism. Nevertheless, it has remained a great challenge to develop lightweight EMW-absorbing fibrous materials with strong absorption capability and broad frequency range. In this review, the fundamental electromagnetic attenuation mechanisms are firstly introduced. Furthermore, the preparation, structure, morphology, and absorbing performance of CFs and SiCf-based EMW absorbing composites are summarized. In addition, prospective research opportunities are highlighted toward the development of fibrous absorbing materials with the excellent absorption performance.

Layered polymer composite foams for broadband ultra-low reflectance EMI shielding: a computationally guided fabrication approach

The development of layered polymer composites and foams offers a promising solution for achieving effective electromagnetic interference (EMI) shielding while minimizing secondary electromagnetic pollution. However, the current fabrication process is largely based on trial and error, with limited focus on optimizing geometry and microstructure. This often results in suboptimal electromagnetic wave reflection and the use of unnecessarily thick samples. In this study, an input impedance model was employed to guide the fabrication of layered PVDF composite foams. This approach optimized the void fraction (VF) and the thickness of each layer to achieve broadband low reflection. Moreover, hybrid heterostructures of SiCnw@MXene were incorporated into the PVDF composite foams as an absorption layer, while the conductive PVDF/CNT composite foams served as a shielding layer. Directed by theoretical computations, we found that combining 2.2 mm of PVDF/SiCnw@MXene composite foam (50% VF) and 1.6 mm of PVDF/CNT composite yielded EMI shielding effectiveness of 45 dB, with an average reflectivity (R) of 0.03 and an effective absorption bandwidth of 5.54 GHz (for R < 0.1) over the Ku-band (12.4-18 GHz). Importantly, the corresponding peak R was only 0.000017. Our work showcases a theoretically guided approach for developing absorption-dominant EMI shielding materials with broadband ultra-low reflection, paving the way for cutting-edge applications.

Anion Exchange of Metal Particles on Carbon-Based Skeletons for Promoting Dielectric Equilibrium and High-Efficiency Electromagnetic Wave Absorption

The combination of carbon materials and magnetic elements is considered as an effective strategy to obtain high-performance electromagnetic wave (EMW) absorption materials. However, using nanoscale regulation to the optimization of composite material dielectric properties and enhanced magnetic loss properties is facing significant challenges. Here, the dielectric constant and magnetic loss capability of the carbon skeleton loaded with Cr compound particles are further tuned to enhance the EMW absorption performance. After 700 °C thermal resuscitation of the Cr3-polyvinyl pyrrolidone composite material, the chromium compound is represented as a needle-shaped structure of nanoparticles, which is fixed on the carbon skeleton derived from the polymer. The size-optimized CrN@PC composites are obtained after the substitution of more electronegative nitrogen elements using an anion-exchange strategy. The minimum reflection loss value of the composite is -105.9 dB at a CrN particle size of 5 nm, and the effective absorption bandwidth is 7.68 GHz (complete Ku-band coverage) at 3.0 mm. This work overcomes the limitations of impedance matching imbalance and magnetic loss deficiency in carbon-based materials through size tuning, and opens a new way to obtain carbon-based composites with ultra-high attenuation capability.

Flexible Wearable Electronic Fabrics with Dual Functions of Efficient EMI Shielding and Electric Heating for Triboelectric Nanogenerators

Traditional conductive fabrics are prepared by the synthesis of conductive polymers and the coating modification of metals or carbon black conductive materials. However, the conductive fabrics cause a significant decline in performance after washing or mechanical wear, which limits their application. Moreover, the single function of the traditional conductive fabric is also the reason that limits its wide application. In order to prepare a wearable, stable, high-performance, washable, multifunctional conductive fabric, we have carried out related research. In this work, polydopamine was used as a bonding layer, an adsorption reduction layer, and a protective layer to improve the bonding between silver nanoparticles and carbon nanotubes (CNTs) on the polyester fabric surface so as to prepare a multifunctional conductive fabric with a high-stability "sandwich" structure, in which a Ag-NPS@CNT structure acting as an intermediate conductive layer formed on the inner layer PDA@CNT by electroless silver plating and the outermost layer PDA@CNT coated on the surface of the intermediate conductive layer by the impregnation-drying method. The sheet resistance of an E-Fabric can reach 2.11 Ω/□ due to the uniform and dense conductive path formed by the special structure Ag-NPs@CNT. At a low voltage of 1.5 V, the E-Fabric can reach 117 °C in 50 s and remain stable. The electrical conductivity and current heating properties of the E-Fabric remain good even after multiple washing or bending tests. Due to its stable and outstanding electrical conductivity, the E-Fabric has an electromagnetic shielding efficiency (SE_T) of 35.3 dB in the X-band (8.2-12.4 GHz). In addition, E-Fabric-based spin-coated poly(methyl methacrylate) or polydimethylsiloxane electrodes exhibit excellent performance in nanogenerators. Through the low-frequency friction of the human body, transient voltages up to 4 V can be generated from a 2 cm × 2 cm electrode sample. The output power of a single generator can reach about 12 nW/cm². Therefore, an E-Fabric is considered to have great potential in the fields of electric heating, electromagnetic shielding, and smart wearable devices.

Multicomponent Nanoparticles Synergistic One-Dimensional Nanofibers as Heterostructure Absorbers for Tunable and Efficient Microwave Absorption

Application of novel radio technologies and equipment inevitably leads to electromagnetic pollution. One-dimensional polymer-based composite membrane structures have been shown to be an effective strategy to obtain high-performance microwave absorbers. Herein, we reported a one-dimensional N-doped carbon nanofibers material which encapsulated the hollow Co3SnC0.7 nanocubes in the fiber lumen by electrospinning. Space charge stacking formed between nanoparticles can be channeled by longitudinal fibrous structures. The dielectric constant of the fibers is highly related to the carbonization temperature, and the great impedance matching can be achieved by synergetic effect between Co3SnC0.7 and carbon network. At 800 °C, the necklace-like Co3SnC0.7/CNF with 5% low load achieves an excellent RL value of - 51.2 dB at 2.3 mm and the effective absorption bandwidth of 7.44 GHz with matching thickness of 2.5 mm. The multiple electromagnetic wave (EMW) reflections and interfacial polarization between the fibers and the fibers internal contribute a major effect to attenuating the EMW. These strategies for regulating electromagnetic performance can be expanded to other electromagnetic functional materials which facilitate the development of emerging absorbers.

Highly Enhancing the Interfacial and Mechanical Properties of Basalt Fiber/Poly(phthalazinone ether nitrile ketone) Composite by Thermoplastic Sizing Agents with Different Structures

The interfacial modification of basalt-fiber-reinforced polymer (BFRP) composites is an essential research field and many techniques have been developed to improve the adhesion between basalt fiber (BF) and the matrix. However, most studies were based on the matrixes of general plastics and epoxy resins. In this work, five different chain structures of thermoplastic sizing agents were used to improve the interfacial properties of unidirectional BF-reinforced soluble and high-temperature-resistant poly(phthalazinone ether nitrile ketone) (BF/PPENK) composites. DMA results showed that the poly(ether nitrile) (PEN)-sized BF/PPENK (BF-PEN/PPENK) composite exhibited the optimal interfacial performance, with a storage modulus (E′) and glass transition temperature (T_g) up to 50 GPa and 288 °C, respectively. Moreover, the tensile strength, compressive strength, flexural strength, and interlaminar shear strength of the BF-PEN/PPENK composite reached 778 MPa, 600 MPa, 1115 MPa and 57 MPa, respectively, and increased by 42%, 49%, 20% and 30% compared with the desized BF/PPENK composite. This study provides some suggestions for the design of sizing agents to modify the interface of BF and high-performance thermoplastic resin.

Layered Foam/Film Polymer Nanocomposites with Highly Efficient EMI Shielding Properties and Ultralow Reflection

Lightweight, high-efficiency and low reflection electromagnetic interference (EMI) shielding polymer composites are greatly desired for addressing the challenge of ever-increasing electromagnetic pollution. Lightweight layered foam/film PVDF nanocomposites with efficient EMI shielding effectiveness and ultralow reflection power were fabricated by physical foaming. The unique layered foam/film structure was composed of PVDF/SiCnw/MXene (Ti₃C₂T_x) composite foam as absorption layer and highly conductive PVDF/MWCNT/GnPs composite film as a reflection layer. The foam layer with numerous heterogeneous interfaces developed between the SiC nanowires (SiCnw) and 2D MXene nanosheets imparted superior EM wave attenuation capability. Furthermore, the microcellular structure effectively tuned the impedance matching and prolonged the wave propagating path by internal scattering and multiple reflections. Meanwhile, the highly conductive PVDF/MWCNT/GnPs composite (~ 220 S m^-1) exhibited superior reflectivity (R) of 0.95. The tailored structure in the layered foam/film PVDF nanocomposite exhibited an EMI SE of 32.6 dB and a low reflection bandwidth of 4 GHz (R < 0.1) over the Ku-band (12.4 - 18.0 GHz) at a thickness of 1.95 mm. A peak SE_R of 3.1 × 10^-4 dB was obtained which corresponds to only 0.0022% reflection efficiency. In consequence, this study introduces a feasible approach to develop lightweight, high-efficiency EMI shielding materials with ultralow reflection for emerging applications.

Implantation of WSe2 nanosheets into multi-walled carbon nanotubes for enhanced microwave absorption

Microwave absorption materials can protect humanity from harmful electromagnetic radiation, but it is still a challenge to absorb electromagnetic radiation with different bands simultaneously. Herein, an effective strategy for obtaining WSe₂@CNTs nanohybrids is reported. The conductive network and polarization of WSe₂@CNTs nanohybrids can be tailored by confinedly implanting WSe₂ nanosheets on multi-walled carbon nanotubes. The electromagnetic properties and microwave absorption performance of the nanohybrids are effectively adjusted via changing the hybrid ratio of WSe₂ and CNTs. Multi-band microwave absorption is achieved with up to three bands. The reflection loss (RL) of the sample can reach -60.1 dB, and the bandwidth can reach 4.24 GHz (RL ≤ -10 dB). The excellent microwave absorption performance is attributed to the conductance and multiple relaxations, as well as the synergistic effect of the two. This result confirms that WSe₂@CNTs nanohybrids are potential candidates for high-efficiency microwave absorbers and provide a valuable pathway for designing high-performance microwave absorption materials in the future.

Construction of 1D Heterostructure NiCo@C/ZnO Nanorod with Enhanced Microwave Absorption

Layered double hydroxides (LDHs) have a special structure and atom composition, which are expected to be an excellent electromagnetic wave (EMW) absorber. However, it is still a problem that obtaining excellent EMW-absorbing materials from LDHs. Herein, we designed heterostructure NiCo-LDHs@ZnO nanorod and then subsequent heat treating to derive NiCo@C/ZnO composites. Finally, with the synergy of excellent dielectric loss and magnetic loss, an outstanding absorption performance could be achieved with the reflection loss of - 60.97 dB at the matching thickness of 2.3 mm, and the widest absorption bandwidth of 6.08 GHz was realized at 2.0 mm. Moreover, this research work provides a reference for the development and utilization of LDHs materials in the field of microwave absorption materials and can also provide ideas for the design of layered structural absorbers.

Porous magnetic carbon CoFe alloys@ZnO@C composites based on Zn/Co-based bimetallic MOF with efficient electromagnetic wave absorption

To obtain lightweight and efficient electromagnetic wave absorbing materials, Fe₂O₃@ZnCo-MOF composites were prepared in this paper by in-situ growth method, and CoFe alloys@ZnO@C composites were obtained by subsequent annealing process. By varying the loading of Fe₂O₃ during the synthesis process, a series of composites were obtained. Among them, CoFe alloys@ZnO@C-0.1 has the best electromagnetic wave absorption performance, which can reach a reflection loss (RL) of -40.63 dB at a thickness of 2.2 mm, while the reflection loss is -44.13 dB at a thickness of 5.0 mm, and the maximum effective absorption bandwidth (EAB) is 5.84 GHz at a thickness of 2.4 mm. The excellent performance can be attributed to the synergistic effect of the dielectric and magnetic properties of the composites as well as the effective impedance matching properties. Thus, the CoFe alloys@ZnO@C composite is expected to be a lightweight and efficient material for electromagnetic wave absorption.

Silk Sericin As a Green Adhesive to Fabricate a Textile Strain Sensor with Excellent Electromagnetic Shielding Performance

Although flexible textile-based electronics and lightweight electromagnetic shielding materials have attracted increasing attention due to their wide application, the seamless integration of textile sensors and electromagnetic shielding materials is still a challenge. Herein, we designed a simple, cost-effective, and environmentally friendly method to fabricate nickel-plated acetate fabrics coated with carbon nanotubes, using silk sericin to disperse carbon nanotubes in water and adsorb abundant nickel ions easily on the surface of carbon nanotubes via hydroxyl groups without other additives. The as-prepared composites exhibited excellent conductivity and electromagnetic interference (EMI) shield effectiveness (>30 dB) at X-band with around 0.8 mm thickness. The low-loading carbon nanotubes could offer more loss mechanism and had a positive effect upon EMI. The conductive textiles had higher tensile strength and negative relative resistance changes in strain, and had a great potential as wearable sensors in response to finger folding and wrist bending. Silk sericin as a green adhesive and dispersant provides an alternative strategy to large-scale produce multifunctional conductive wearable textiles for applications in EMI shielding and/or human-machine interaction.

Construction of a Cu-Sn Heterojunction Interface Derived from a Schottky Junction in Cu@Sn/rGO Composites as a Highly Efficient Dielectric Microwave Absorber

Developing high-performance dielectric absorbers, low filler loading, and a broad absorption band remains a great challenge for wireless data communication systems, household appliances, local area network, and so on. Herein, we report a facile green method to design and fabricate a copper-coated tin/reduced graphene oxide (Cu@Sn/rGO) composites with a heterojunction obtained by modifying a Schottky junction. The unique heterojunction can enable an appropriate balance between impedance and strong loss capacity. Meanwhile, it can not only promote the carrier migration but also obtain the rich interfaces. Consequently, a Cu@Sn/rGO composite with a heterojunction exhibits superior absorption intensity, far surpassing that of other absorbing materials reported. With a weight content of only 5 wt %, the maximum absorptivity reaches -49.19 dB at 6.08 GHz, and an effective absorption bandwidth (RL < -10 dB) of 13.94 GHz is achieved when the absorber's thickness ranges from 1.7 to 5.5 mm. This study provides new insights into the design and synthesis of a novel microwave absorption material with lightweight, smaller filler loading, and strong reflection loss.