Anionic Polymerization of Methylene Malonate for High-Performance Coatings

Synthesis of Cross-Linked Block Copolymer Nano-Assemblies and their Coating Application

Since the discovery of polymerization-induced self-assembly (PISA), convenient synthesis of concentrated block copolymer nano-assemblies dispersed in solvent has been achieved. Now, application of block copolymer nano-assemblies should be paid more attention. In this study, corona-cross-linked block copolymer nanoparticles of poly[dimethylacrylamide-co-(diacetone acrylamide)]-b-polystyrene [P(DMA-co-DAAM)-b-PS] containing the poly(DAAM) segment in the hydrophilic P(DMA-co-DAAM) block are synthesized initially by PISA following dispersion RAFT polymerization and then by covalent intraparticle cross-linking through the poly(DAAM) segment and adipic acid dihydrazide (ADH). Coating application of the corona-cross-linked block copolymer nano-assemblies is tried, and much higher water resistance of the corona-cross-linked block copolymer nano-assemblies than that of the linear block copolymer nano-assemblies is demonstrated. This article is protected by copyright. All rights reserved.

Epoxy Resin-Encapsulated Polymer Microparticles for Room-Temperature Cold Sprayable Coatings

We designed and synthesized epoxy-encapsulated microparticles with core-shell structures via suspension polymerization to enable high-efficiency, room-temperature cold spray processing. The soft core of the microparticles was comprised of a thermoset resin, diglycidyl ether of bisphenol A (DGEBA), which was optionally blended with the thermoplastic, poly(butyl acrylate); the protective shell was formed using polyurea. The composition, morphology, and thermal behavior of the microparticles were investigated. An inverse relationship between deposition efficiency and particle size was demonstrated by varying the surfactant concentration that was used during particle synthesis. We also determined that the microparticles that had pure resin as the core had the lowest viscosity, exhibited a decrease in the critical impact velocity required for adhesion, had the best flowability, and yielded a dramatic increase in deposition efficiency (56%). We have demonstrated that our in-house synthesized particles can form homogeneous, smooth, and fully coalesced coatings using room-temperature cold spray.

High-Performance, UV-Curable Crosslinked Films via Grafting of Hydroxyethyl Methacrylate Methylene Malonate

Thermoset coatings have been used extensively to protect and enhance the appearance of substrates for industrial maintenance and architectural applications. Here, we demonstrate that anionic polymerization can be used to first graft hydroxyethyl methacrylate methylene malonate (HEMA-MM) onto a latex particle at ambient conditions, while subsequent ultraviolet (UV) exposure enabled their crosslinking into robust coatings. At room temperature, in the presence of air and water, the polymerization of HEMA-MM was initiated by anionic carboxyl groups present on the MAA latex particles and subsequently grafted onto the surface of particles. The pendent hydroxyethyl methacrylate (HEMA) group enabled UV-curing via free radical polymerization and the formation of a crosslinked network. Systematic investigations were conducted to study the formation and performance of the crosslinked coatings as a function of HEMA-MM incorporation. The incorporation of 10 wt% HEMA-MM into MAA latex yielded crosslinked coatings with decreased swelling, a heightened glass transition temperature (by ~20 °C) and a 2.9-fold improvement in the Young's moduli compared to controls (without HEMA-MM). Here, we demonstrate a facile method that provides a one-step grafting-functionalization approach using functional methylene malonates to produce UV-curable and high-performance coatings at room temperature and under atmospheric environments.