Origin of the Unusual Stability of Zeolite-Encapsulated Sub-Nanometer Platinum

Selectivity control by zeolites during methanol-mediated CO2 hydrogenation processes

The thermocatalytic conversion of CO2 with green or blue hydrogen into valuable energy and commodity chemicals such as alcohols, olefins, and aromatics emerges as one of the most promising strategies for mitigating global warming concerns in the future. This process can follow either a CO2-modified Fischer-Tropsch synthesis route or a methanol-mediated route, with the latter being favored for its high product selectivity beyond the Anderson-Schulz-Flory distribution. Despite the progress of the CO2-led methanol-mediated route over bifunctional metal/zeolite catalysts, challenges persist in developing catalysts with both high activity and selectivity due to the complexity of CO2 hydrogenation reaction networks and the difficulty in controlling C-O bond activation and C-C bond coupling on multiple active sites within zeolites. Moreover, the different construction and proximity modes of bifunctionality involving redox-based metallic sites and acidic zeolite sites have been explored, which have not been systematically reviewed to derive reliable structure-reactivity relationships. To bridge this "knowledge gap", in this review, we will provide a comprehensive and critical overview of contemporary research on zeolite-confined metal catalysts for alcohol synthesis and zeolite-based bifunctional tandem/cascade catalytic systems for C2+ hydrocarbons synthesis in CO2 hydrogenation via the methanol-mediated route. Accordingly, special emphasis will be placed on evaluating how confinement and proximity effects within the "redox-acid" bifunctional systems influence the reaction outcomes, particularly regarding product selectivity, which has also been analyzed from the mechanistic standpoint. This review will also examine the synergistic interactions among various catalyst components that govern catalysis, offering valuable insights for the rational design of new or improved catalyst systems. By discussing current challenges and recognizing future opportunities in CO2 hydrogenation using zeolite-based bifunctional catalysis, this review aims to contribute to the advancement of sustainable and efficient processes for CO2 valorization.

Stability and Dynamics of Zeolite-Confined Gold Nanoclusters

Nanoengineered metal@zeolite materials have recently emerged as a promising class of catalysts for several industrially relevant reactions. These materials, which consist of small transition metal nanoclusters confined within three-dimensional zeolite pores, are interesting because they show higher stability and better sintering resistance under reaction conditions. While several such hybrid catalysts have been reported experimentally, key questions such as the impact of the zeolite frameworks on the properties of the metal clusters are not well understood. To address such knowledge gaps, in this study, we report a robust and transferable machine learning-based potential (MLP) that is capable of describing the structure, stability, and dynamics of zeolite-confined gold nanoclusters. Specifically, we show that the resulting MLP maintains ab initio accuracy across a range of temperatures (300-1000 K) and can be used to investigate time scales (>10 ns), length scales (ca. 10,000 atoms), and phenomena (e.g., ensemble-averaged stability and diffusivity) that are typically inaccessible using density functional theory (DFT). Taken together, this study represents an important step in enabling the rational theory-guided design of metal@zeolite catalysts.

Migration of zeolite-encapsulated subnanometre platinum clusters via reactive neural network potentials

The migration of atoms and small clusters is an important process in sub-nanometre scale heterogeneous catalysis, affecting activity, accessibility and deactivation through sintering. Control of migration can be partially achieved via encapsulation of sub-nanometre metal particles into porous media such as zeolites. However, a general understanding of the migration mechanisms and their sensitivity to particle size and framework environment is lacking. Here, we extend the time-scale and sampling of atomistic simulations of platinum cluster diffusion in siliceous zeolite frameworks, by introducing a reactive neural network potential of density functional quality. We observe that Pt atoms migrate in a qualitatively different manner from clusters, occupying the dense region of the framework and avoiding the free pore space. We also find that for cage-like zeolite CHA there exists a maximum in self diffusivity for the Pt dimer beyond which, confinement effects hinder intercage migration. By extending the quality of sampling, NNP-based methods allow for the discovery of novel dynamical processes at the atomistic scale, bringing modelling closer to operando experimental characterization of catalytic materials.

Catalytic ammonia synthesis on HY-zeolite-supported angstrom-size molybdenum cluster

The development of new catalysts with high N2 activation ability is an effective approach for low-temperature ammonia synthesis. Herein, we report a novel angstrom-size molybdenum metal cluster catalyst for efficient ammonia synthesis. This catalyst is prepared by the impregnation of a molybdenum halide cluster complex with an octahedral Mo6 metal core on HY zeolite, followed by the removal of all the halide ligands by activation with hydrogen. In this activation, the size of the Mo6 cluster (ca. 7 Å) is almost retained. The resulting angstrom-size cluster shows catalytic activity for ammonia synthesis from N2 and H2, and the reaction proceeds continuously even at 200 °C under 5.0 MPa. DFT calculations suggest that N[triple bond, length as m-dash]N bond cleavage is promoted by the cooperation of the multiple molybdenum sites.

Generation of Subnanometer Metal Clusters in Silicoaluminate Zeolites as Bifunctional Catalysts

Zeolite-encapsulated subnanometer metal catalysts are an emerging class of solid catalysts with superior performances in comparison to metal catalysts supported on open-structure solid carriers. Currently, there is no general synthesis methodology for the encapsulation of subnanometer metal catalysts in different zeolite structures. In this work, we will show a general synthesis method for the encapsulation of subnanometer metal clusters (Pt, Pd, and Rh) within various silicoaluminate zeolites with different topologies (MFI, CHA, TON, MOR). The successful generation of subnanometer metal species in silicoaluminate zeolites relies on the introduction of Sn, which can suppress the migration of subnanometer metal species during high-temperature oxidation-reduction treatments according to advanced electron microscopy and spectroscopy characterizations. The advantage of encapsulated subnanometer Pt catalysts in silicoaluminate zeolites is reflected in the direct coupling of ethane and benzene for production of ethylbenzene, in which the Pt and the acid sites work in a synergistic way.

Encapsulating Metal Nanoparticles into a Layered Zeolite Precursor with Surface Silanol Nests Enhances Sintering Resistance

Supported metal nanoparticles are used as heterogeneous catalysts but often deactivated due to sintering at high temperatures. Confining metal species into a porous matrix reduces sintering, yet supports rarely provide additional stabilization. Here, we used the silanol-rich layered zeolite IPC-1P to stabilize ultra-small Rh nanoparticles. By adjusting the IPC-1P interlayer space through swelling, we prepared various architectures, including microporous and disordered mesoporous. In situ scanning transmission electron microscopy confirmed that Rh nanoparticles are resistant to sintering at high temperature (750 °C, 6 hrs). Rh clusters strongly bind to surface silanol quadruplets at IPC-1P layers by hydrogen transfer to clusters, while high silanol density hinders their migration based on density functional theory calculations. Ultimately, combining swelling with long-chain surfactant and utilizing metal-silanol interactions resulted in a novel, catalytically active material-Rh@IPC_C22.

Global optimization of extraframework ensembles in zeolites: structural analysis of extraframework aluminum species in MOR and MFI zeolites

Metal-modified zeolites are versatile catalytic materials with a wide range of industrial applications. Their catalytic behaviour is determined by the nature of externally introduced cationic species, i.e., its geometry, chemical composition, and location within the zeolite pores. Superior catalyst designs can be unlocked by understanding the confinement effect and spatial limitations of the zeolite framework and its influence on the geometry and location of such cationic active sites. In this study, we employ the genetic algorithm (GA) global optimization method to investigate extraframework aluminum species and their structural variations in different zeolite matrices. We focus on extraframework aluminum (EFAl) as a model system because it greatly influences the product selectivity and catalytic stability in several zeolite catalyzed processes. Specifically, the GA was used to investigate the configurational possibilities of EFAl within the mordenite (MOR) and ZSM-5 frameworks. The xTB semi-empirical method within the GA was employed for an automated sampling of the EFAl-zeolite space. Furthermore, geometry refinement at the density functional theory (DFT) level of theory allowed us to improve the most stable configurations obtained from the GA and elaborate on the limitations of the xTB method. A subsequent ab initio thermodynamics analysis (aiTA) was chosen to predict the most favourable EFAl structure(s) under the catalytically relevant operando conditions.

Interconversion of Atomically Dispersed Platinum Cations and Platinum Clusters in Zeolite ZSM-5 and Formation of Platinum gem-Dicarbonyls

Catalysts composed of platinum dispersed on zeolite supports are widely applied in industry, and coking and sintering of platinum during operation under reactive conditions require their oxidative regeneration, with the platinum cycling between clusters and cations. The intermediate platinum species have remained only incompletely understood. Here, we report an experimental and theoretical investigation of the structure, bonding, and local environment of cationic platinum species in zeolite ZSM-5, which are key intermediates in this cycling. Upon exposure of platinum clusters to O₂ at 700 °C, oxidative fragmentation occurs, and Pt²⁺ ions are stabilized at six-membered rings in the zeolite that contain paired aluminum sites. When exposed to CO under mild conditions, these Pt²⁺ ions form highly uniform platinum gem-dicarbonyls, which can be converted in H₂ to Pt^δ+ monocarbonyls. This conversion, which weakens the platinum-zeolite bonding, is a first step toward platinum migration and aggregation into clusters. X-ray absorption and infrared spectra provide evidence of the reductive and oxidative transformations in various gas environments. The chemistry is general, as shown by the observation of platinum gem-dicarbonyls in several commercially used zeolites (ZSM-5, Beta, mordenite, and Y).

Direct assessment of confinement effect in zeolite-encapsulated subnanometric metal species

Subnanometric metal species confined inside the microporous channels/cavities of zeolites have been demonstrated as stable and efficient catalysts. The confinement interaction between the metal species and zeolite framework has been proposed to play the key role for stabilization, though the confinement interaction is elusive to be identified and measured. By combining theoretical calculations, imaging simulation and experimental measurements based on the scanning transmission electron microscopy-integrated differential phase contrast imaging technique, we have studied the location and coordination environment of isolated iridium atoms and clusters confined in zeolite. The image analysis results indicate that the local strain is intimately related to the strength of metal-zeolite interaction and a good correlation is found between the zeolite deformation energy, the charge state of the iridium species and the local absolute strain. The direct observation of confinement with subnanometric metal species encapsulated in zeolites provides insights to understand their structural features and catalytic consequences.

Zeolite-encapsulated metal nanoparticles have important catalytic properties, but their effect on the zeolite local structure has been difficult to characterize. Here the authors, using DFT calculations and scanning transmission electron microscopy, characterize the local strain due to confinement effects in metal-zeolite catalysts.

Migration of zeolite-encapsulated Pt and Au under reducing environments

Simulations reveal accelerated migration of Pt@zeolite by reducing adsorbates and the importance of PtCO in early stages of particle growth.

Porous Materials Confining Single Atoms for Catalysis

In recent years, single-atom catalysts (SACs) have received extensive attention due to their unique structure and excellent performance. Currently, a variety of porous materials are used as confined single-atom catalysts, such as zeolites, metal-organic frameworks (MOFs), or carbon nitride (CN). The support plays a key role in determining the coordination structure of the catalytic metal center and its catalytic performance. For example, the strong interaction between the metal and the carrier induces the charge transfer between the metal and the carrier, and ultimately affects the catalytic behavior of the single-atom catalyst. Porous materials have unique chemical and physical properties including high specific surface area, adjustable acidity and shape selectivity (such as zeolites), and are rational support materials for confined single atoms, which arouse research interest in this field. This review surveys the latest research progress of confined single-atom catalysts for porous materials, which mainly include zeolites, CN and MOFs. The preparation methods, characterizations, application fields, and the interaction between metal atoms and porous support materials of porous material confined single-atom catalysts are discussed. And we prospect for the application prospects and challenges of porous material confined single-atom catalysts.

Single-Site vs. Cluster Catalysis in High Temperature Oxidations

The behavior of single Pt atoms and small Pt clusters was investigated for high-temperature oxidations. The high stability of these molecular sites in CHA is a key to intrinsic structure-performance descriptions of elemental steps such as O₂ dissociation, and subsequent oxidation catalysis. Subtle changes in the atomic structure of Pt are responsible for drastic changes in performance driven by specific gas/metal/support interactions. Whereas single Pt atoms and Pt clusters (> ca. 1 nm) are unable to activate, scramble, and desorb two O₂ molecules at moderate T (200 °C), clusters <1 nm do so catalytically, but undergo oxidative fragmentation. Oxidation of alkanes at high T is attributed to stable single Pt atoms, and the C-H cleavage is inferred to be rate-determining and less sensitive to changes in metal nuclearity compared to its effect on O₂ scrambling. In contrast, when combustion involves CO, catalysis is dominated by metal clusters, not single Pt atoms.