The Critical Role of βPdZn Alloy in Pd/ZnO Catalysts for the Hydrogenation of Carbon Dioxide to Methanol

Direct formation of copper nanoparticles from atoms at graphitic step edges lowers overpotential and improves selectivity of electrocatalytic CO2 reduction

A key strategy for minimizing our reliance on precious metals is to increase the fraction of surface atoms and improve the metal-support interface. In this work, we employ a solvent/ligand/counterion-free method to deposit copper in the atomic form directly onto a nanotextured surface of graphitized carbon nanofibers (GNFs). Our results demonstrate that under these conditions, copper atoms coalesce into nanoparticles securely anchored to the graphitic step edges, limiting their growth to 2-5 nm. The resultant hybrid Cu/GNF material displays high selectivity in the CO2 reduction reaction (CO2RR) for formate production with a faradaic efficiency of ~94% at -0.38 V vs RHE and a high turnover frequency of 2.78 × 106 h-1. The Cu nanoparticles adhered to the graphitic step edges significantly enhance electron transfer to CO2. Long-term CO2RR tests coupled with atomic-scale elucidation of changes in Cu/GNF reveal nanoparticles coarsening, and a simultaneous increase in the fraction of single Cu atoms. These changes in the catalyst structure make the onset of the CO2 reduction potential more negative, leading to less formate production at -0.38 V vs RHE, correlating with a less efficient competition of CO2 with H2O for adsorption on single Cu atoms on the graphitic surfaces, revealed by density functional theory calculations.

The Surface Chemistry of Methanol on Pd(111) and H-Pd(111) Surfaces: C-O Bond Cleavage and the Effects of Metal Hydride Formation

Palladium catalysts are frequently employed in processes where methanol is an energy vector or carrier, being useful for the synthesis of methanol from mixtures of carbon dioxide and hydrogen (CO2/H2) or its steam reforming on demand. Results of synchrotron-based ambient pressure X-ray photoelectron spectroscopy for the adsorption of methanol on a Pd(111) model catalyst show a rich surface chemistry and complex phenomena that strongly depend on pressure and temperature. At low pressures (<10-6 Torr) and temperatures (<300 K), CO is the dominant decomposition product. As the pressure increases, cleavage of C-H, O-H, and C-O bonds is observed, and at elevated temperatures (400-600 K) the formation of CO and CHx/C fragments compete on the surface. Thus, existing reaction networks for methanol decomposition must be modified. Furthermore, surface and subsurface hydrogen (coming from PdHx) play a significant role in the stability and removal of CHx and C species.

Platform for the Immobilizing of Ultrasmall Pd Clusters for Carbonylation: In Situ Self-Templating Fabrication of ZIF-8 on ZnO

Incorporating metal clusters into the confined cavities of metal-organic frameworks (MOFs) to form MOF-supported catalysts has attracted considerable research interest with regard to carbonylation reactions. Herein, a self-templating method is used to prepare the zinc oxide (ZnO)-supported core-shell catalyst ZnO@Pd/ZIF-8. This facile strategy controls the growth of metal sources on the ZIF-8 shell layer and avoids the metal diffusion or aggregation problems of the conventional synthesis method. The characteristics of the catalysts show that the palladium (Pd) clusters are highly dispersed with an average particle size of ≈1.2 nm, making them excellent candidates as a catalyst for carbonylation under mild conditions. The optimal catalyst (1.25-ZnO@Pd/ZIF-8) exhibits excellent activity in synthesizing α, β-alkynyl ketones under 1 atm of carbon monooxide (CO), and the conversion rate of 1, 3-diphenylprop-2-yn-1-one is 3.09 and 3.87 times more than those of Pd/ZIF-8 and Pd2+, respectively, for the first 2 h. Moreover, the 1.25-ZnO@Pd/ZIF-8 is recyclable, showing negligible metal leaching, and, under the conditions used in this investigation, can be reused at least five times without considerable loss in its catalytic efficiency. This protocol can also be applied with other nucleophile reagents to synthesize esters, amides, and acid products.

A microkinetic study of CO2 hydrogenation to methanol on Pd1-Cu(111) and Pd1-Ag(111) catalysts: a DFT analysis

The thermochemical conversion of CO2 into methanol, a process known for its selectivity, often encounters a significant obstacle: the reverse water gas reaction. This problem emerges due to the demanding high temperatures and pressures, causing instability in catalytic performance. Recent endeavours have focused on innovatively designing catalysts capable of withstanding such conditions. Given the costliness of experimental approaches, a theoretical framework has emerged as a promising avenue for addressing the challenges in methanol production. It has been reported that transition metals, especially Pd, provide ideal binding sites for CO2 molecules and hydrogen atoms, facilitating their interactions and subsequent conversion to methanol. In the geometric single-atom form, their surface enables precise control over the reaction pathways and enhances the selectivity towards methanol. In our study, we employed density functional theory (DFT) to explore the conversion of CO2 to CH3OH on Pd1-Cu(111) and Pd1-Ag(111) single-atom alloy (SAA) catalysts. Our investigation involved mapping out the complex reaction pathways of CO2 hydrogenation to CH3OH using microkinetic reaction modelling and mechanisms. We examined three distinct pathways: the COOH* formation pathway, the HCOO* formation pathway, and the dissociation of CO2* to CO* pathway. This comprehensive analysis encompassed the determination of adsorption energies for all reactants, transition states, and resultant products. Additionally, we investigated the thermodynamic and kinetic profiles of individual reaction steps. Our findings emphasised the essential role of the Pd single atom in enhancing the activation of CO2, highlighting the key mechanism underlying this catalytic process. The favoured route for methanol generation on the Pd1-Ag(111) single-atom alloy (SAA) surface unfolds as follows: CO2* progresses through a series of transformations, transitioning successively into HCOO*, HCOOH*, H2COOH*, CH2O*, and CH2OH*, terminating in the formation of CH3OH*, due to lower activation energies and higher rate constants.

Cr2 O3 Promoted In2 O3 Catalysts for CO2 Hydrogenation to Methanol

Cr2 O3 was applied to study the modification of In2 O3 based catalysts for CO2 hydrogenation to methanol reaction. Combined with X-ray diffraction (XRD), scanning transmission electron microscopy (STEM), X-ray photoelectron spectroscopy (XPS), etc., the structure of the catalysts was characterized. The reaction performances for CO2 hydrogenation to methanol were evaluated on a stainless-steel fix-bed reactor. The results showed that solid solutions were formed for the Cr2 O3 promoted In2 O3 catalysts. The important role of electronic interaction between Cr2 O3 and In2 O3 was revealed in the hydrogenation reaction. In1.25 Cr0.75 O3 sample exhibited the highest methanol yield, which was 2.8 times higher than that of pure In2 O3 . No deactivation was observed for In1.25 Cr0.75 O3 sample during the 50 hours of reaction. The improved catalytic performance may be due to the formation of the solid solutions and the highest amount of oxygen vacancies.

Sheet-Like Morphology CuO/Co3O4 Nanocomposites for Enhanced Catalysis in Hydrogenation of CO2 to Methanol

The selective hydrogenation of CO2 into high-value chemicals is an effective approach to address environmental issues. Cobalt-based catalysts have significant potential in CO2 hydrogenation reaction systems; however, there is a need to control their selectivity better. In this study, copper is introduced onto Co3O4 nanosheets using the ion exchange reverse loading method. The unique interaction of these materials significantly alters the selectivity of the cobalt-based catalyst. Results from scanning transmission electron microscopy and scanning electron microscopy indicate that this catalyst enables a more even dispersion of copper species in the Co3O4 nanosheets. Temperature-programmed reduction and X-ray photoelectron spectroscopy reveal that the catalyst facilitates the metal-metal interaction between Co and Cu. Temperature-programmed desorption experiments for CO2 and H2 demonstrate that the close interaction between Co and Cu modifies CO2 adsorption, leading to differences in catalytic activity. Moreover, the catalyst effectively suppresses CO2 methanation and promotes methanol formation by altering the alkalinity of the catalyst surface and weakening the hydrogen dissociation ability.

Cu2In alloy-embedded ZrO2 catalysts for efficient CO2 hydrogenation to methanol: promotion of plasma modification

Cu₁In₂Zr₄-O-C catalysts with Cu₂In alloy structure were prepared by using the sol-gel method. Cu₁In₂Zr₄-O-PC and Cu₁In₂Zr₄-O-CP catalysts were obtained from plasma-modified Cu₁In₂Zr₄-O-C before and after calcination, respectively. Under the conditions of reaction temperature 270°C, reaction pressure 2 MPa, CO₂/H₂ = 1/3, and GHSV = 12,000 mL/(g h), Cu₁In₂Zr₄-O-PC catalyst has a high CO₂ conversion of 13.3%, methanol selectivity of 74.3%, and CH₃OH space-time yield of 3.26 mmol/gcat/h. The characterization results of X-ray diffraction (XRD), scanning electron microscopy (SEM), and temperature-programmed reduction chemisorption (H₂-TPR) showed that the plasma-modified catalyst had a low crystallinity, small particle size, good dispersion, and excellent reduction performance, leading to a better activity and selectivity. Through plasma modification, the strong interaction between Cu and In in Cu₁In₂Zr₄-O-CP catalyst, the shift of Cu 2p orbital binding energy to a lower position, and the decrease in reduction temperature all indicate that the reduction ability of Cu₁In₂Zr₄-O-CP catalyst is enhanced, and the CO₂ hydrogenation activity is improved.

Methanol synthesis from CO2 and H2 using supported Pd alloy catalysts

A number of Pd based materials have been synthesised and evaluated as catalysts for the conversion of carbon dioxide and hydrogen to methanol, a useful platform chemical and hydrogen storage molecule. Monometallic Pd catalysts show poor methanol selectivity, but this is improved through the formation of Pd alloys, with both PdZn and PdGa alloys showing greatly enhanced methanol productivity compared with monometallic Pd/Al2O3 and Pd/TiO2 catalysts. Catalyst characterisation shows that the 1 : 1 β-PdZn alloy is present in all Zn containing post-reaction samples, including PdZn/Ga2O3, with the Pd2Ga alloy formed for the Pd/Ga2O3 sample. The heat of mixing was calculated for a variety of alloy compositions with high values determined for both PdZn and Pd2Ga alloys, at ca. -0.6 eV per atom and ca. -0.8 eV per atom, respectively. However, ZnO is more readily reduced than Ga2O3, providing a possible explanation for the preferential formation of the PdZn alloy, rather than PdGa, when in the presence of Ga2O3.

Advancing Critical Chemical Processes for a Sustainable Future: Challenges for Industry and the Max Planck–Cardiff Centre on the Fundamentals of Heterogeneous Catalysis (FUNCAT)

Catalysis is involved in around 85 % of manufacturing industry and contributes an estimated 25 % to the global domestic product, with the majority of the processes relying on heterogeneous catalysis. Despite the importance in different global segments, the fundamental understanding of heterogeneously catalysed processes lags substantially behind that achieved in other fields. The newly established Max Planck-Cardiff Centre on the Fundamentals of Heterogeneous Catalysis (FUNCAT) targets innovative concepts that could contribute to the scientific developments needed in the research field to achieve net zero greenhouse gas emissions in the chemical industries. This Viewpoint Article presents some of our research activities and visions on the current and future challenges of heterogeneous catalysis regarding green industry and the circular economy by focusing explicitly on critical processes. Namely, hydrogen production, ammonia synthesis, and carbon dioxide reduction, along with new aspects of acetylene chemistry.

Design of Pd-Zn Bimetal MOF Nanosheets and MOF-Derived Pd3.9Zn6.1/CNS Catalyst for Selective Hydrogenation of Acetylene under Simulated Front-End Conditions

Novel zinc–palladium–porphyrin bimetal metal–organic framework (MOF) nanosheets were directly synthesized by coordination chelation between Zn(II) and Pd(II) tetra(4-carboxyphenyl)porphin (TCPP(Pd)) using a solvothermal method. Furthermore, a serial of carbon nanosheets supported Pd–Zn intermetallics (Pd–Zn-ins/CNS) with different Pd: Zn atomic ratios were obtained by one-step carbonization under different temperature using the prepared Zn-TCPP(Pd) MOF nanosheets as precursor. In the carbonization process, Pd–Zn-ins went through the transformation from PdZn (650 °C) to Pd_3.9Zn_6.1 (~950 °C) then to Pd_3.9Zn_6.1/Pd (1000 °C) with the temperature increasing. The synthesized Pd–Zn-ins/CNS were further employed as catalysts for selective hydrogenation of acetylene. Pd_3.9Zn_6.1 showed the best catalytic performance compared with other Pd–Zn intermetallic forms.