Palladium and Nickel Catalyzed Chain Walking Olefin Polymerization and Copolymerization

Development of Group IV Metal Complexes Bearing Thioether-Amido Ligands with Enhanced High-Temperature Catalytic Performance toward Olefin Copolymerization

The development of homogeneous metal catalysts with both high activity and exceptional thermal stability is crucial for the efficient synthesis of polyolefin elastomers (POEs) through solution-phase olefin polymerization. In this study, a series of Hf (Hf1-Hf5), Zr (Zr1), and Ti (Ti1) complexes featuring thioether-amido ligands were synthesized and carefully characterized using advanced techniques such as 1H and 13C NMR spectroscopy as well as single-crystal X-ray diffraction analysis for Hf4 and Hf5. The results revealed that the catalytic activity and 1-octene incorporation efficiency of these metal complexes followed the trend Hf > Zr > Ti, underscoring the significant impact of the metal center on catalytic performance. Furthermore, the choice of ligands was found to play a critical role in dictating the catalytic properties, with ligands bearing less steric hindrance on the sulfur atom proving to be more favorable for copolymerization reactions. Notably, the Hf complex Hf1, featuring a methyl group on the sulfur atom, displayed exceptional catalytic activity as high as 21,060 kg(polymer)·mol-1(Hf)·h-1 toward ethylene/1-octene copolymerization at 120 °C and produced POE with a high molecular weight (Mw = 6.3 × 104 g·mol-1), relatively narrow distribution (Đ = 2.4), and high incorporation of 1-octene (34.1 mol %). This study demonstrates the potential of tailored ligand design in developing efficient metal catalysts for the production of high-value-added POEs.

Steric Influences on Chain Microstructure in Palladium-Catalyzed α-Olefin (Co)polymerization: Unveiling the Steric-Deficient Effect

This study addresses the challenge of controlling branching density and branch-type distribution in late-transition-metal-catalyzed chain walking polymerizations. We explored α-diimine Pd(II) complexes with incrementally increased ortho-aryl sterics for long-chain α-olefin (co)polymerization. Pd0-Pd3 catalysts, which feature gradually increased ortho-aryl sterics and at least one small CH3 substituent, exhibited similar 2,1-insertion fractions (44-50%), polymer branching densities (55-63/1000C), and melting temperatures (26-28 °C). In contrast, Pd4 with bulky ortho-aryl sterics covering all sides demonstrated a significant increase in 2,1-insertion fractions up to 82%, leading to "PE-like" polymers with high melting temperatures (Tm > 111 °C). This abrupt change in polymerization behavior, termed the "steric-deficient effect", contrasts with the gradual changes observed in similar Ni(II) systems that we reported previously. Furthermore, due to the rapid chain walking ability of Pd(II) catalysts in long-chain α-olefin (co)polymerization, these catalysts favor the production of polyolefins with higher proportions of methyl branches compared to those produced by Ni(II) catalysts. Particularly, these Pd(II) catalysts are capable of synthesizing functionalized semicrystalline copolymers by copolymerizing 1-octene with a variety of polar comonomers, thereby significantly altering the surface properties of the materials.

Recent Advances in Controlled Production of Long-Chain Branched Polyolefins

Polyolefins, composed of carbon and hydrogen atoms, dominate global polymer production. This stems from the wide range of physical and mechanical properties that various polyolefins can cover. Their versatile properties are largely tuned by chain microstructure, including molar mass distribution, comonomer content, and long-chain branching (LCB). Specifically, LCB imparts unique characteristics, notably enhances processability crucial for downstream applications. Tailoring LCB structural features has encouraged academic and industrial efforts, chronicle in this review from a chemistry standpoint. While encompassing post-reaction modification based traditional methods like peroxide grafting, ionizing beam irradiation, and coupling reactions, the main focus is given to catalyst-centric strategies and innovative polymerization schemes. The advent of single-site catalysts-metallocenes and late transition metals catalysts-amplifies interest in tailored chemical methods, but the progress in LCB formation flourishes via tandem catalytic systems and bimetallic catalysts under controlled reaction conditions. Specifically, the breakthrough in coordinative chain transfer polymerization unveils a novel avenue for controlled LCB synthesis by sequential chain propagation, transfer, liberation, and enchainment. This short review highlights recent approaches for the production of LCB polyolefins that can provide a roadmap crucial for researchers in academia and industry, steering their efforts toward further advancements in the production of tailored polyolefin.

Ambient Catalytic Spinning of Polyethylene Nanofibers

A novel single-atom Ni(II) catalyst (Ni-OH) is covalently immobilized onto the nano-channels of mesoporous Santa Barbara Amorphous (SBA)-15 particles and isotropic Anodized Aluminum Oxide (AAO) membrane for confined-space ethylene extrusion polymerization. The presence of surface-tethered Ni complexes (Ni@SBA-15 and Ni@AAO) is confirmed by the inductively coupled plasma-optical emission spectrometry (ICP-OES) and X-ray photoelectron spectroscopy (XPS). In the catalytic spinning process, the produced PE materials exhibit very homogeneous fibrous morphology at nanoscale (diameter: ~50 nm). The synthesized PE nanofibers extrude in a highly oriented manner from the nano-reactors at ambient temperature. Remarkably high Mw (1.62×106  g mol-1 ), melting point (124 °C), and crystallinity (41.8 %) are observed among PE samples thanks to the confined-space polymerization. The chain-walking behavior of surface tethered Ni catalysts is greatly limited by the confinement inside the nano-channels, leading to the formation of very low-branched PE materials (13.6/1000 C). Due to fixed supported catalytic topology and room temperature, the filaments are expected to be free of entanglement. This work signifies an important step towards the realization of a continuous mild catalytic-spinning (CATSPIN) process, where the polymer is directly synthesized into fiber shape at negligible chain branching and elegantly avoiding common limitations like thermal degradation or molecular entanglement.

Norbornene Copolymerization with Polar Monomers Catalyzed by Palladium Catalysts Containing Imidazolidin-2-imine/Guanidine Ligands

The development of a palladium catalyst that has enhanced catalytic performance, such as low aluminum cocatalyst loading, good copolymerization ability, high molecular weight, and excellent solubility of the (co)polymers, is still a challenge in norbornene copolymerizations. Here, a series of PdCl2 and PdMeCl complexes containing differently substituted anilines and imidazolidin-2-imine/guanidine ligands was successfully synthesized and characterized. X-ray diffraction analysis results revealed that these Pd complexes adopted an almost square-planar geometry, and the six-membered chelate ring showed structural distinctions as compared to traditional N^N-based α-diimine and β-diimine Pd complexes. These Pd complexes were activated by EtAlCl2 and then exhibited moderate activity (104-105 g mol-1 h-1) and good thermal stability (up to 90 °C) for norbornene polymerization to produce high-molecular-weight PNBs (Mn up to 96.4 kg mol-1) with narrow polydispersities (PDI as low as 1.39). These Pd complexes also exhibited good polar group tolerance in the copolymerization of norbornene with methyl 5-norbornene-2-carboxylate and methyl 10-undecenoate, in which the activity was achieved up to 7.04 × 104 g mol-1 h-1. It furnished polar functionalized norbornene-based copolymers with high molecular weight (Mn up to 63.1 kg mol-1), narrow PDI, reasonable polar monomer incorporation, and good solubility. These Pd catalysts exhibited an enhanced copolymerization ability to produce PNB or NB-based copolymers, representing significant progress in this field.

Experimental and theoretical insights into palladium-mediated polymerization of para-N,N-disubstituted aminostyrene

Experimental and theoretical insights into polymerization of para-N,N-disubstituted aminostyrene monomers (St-4-NR2, R = Me, Et, Ph) using cationic α-diimine palladium complexes have been initially reported. The effects of the catalyst structure and monomer substituent were studied systematically. Polymerization turnover frequency (TOF) was shown to decrease in the order of monomer substituents Me > Et > Ph, whereas the molecular weight of the produced polymers showed an opposite trend (Me < Et < Ph). Methanol-mediated polymerization of para-N,N-dimethylaminostyrene (DMAS), along with polymer chain-end analysis, and palladium intermediate isolation proved that palladium-initiated DMAS polymerization obeyed a cationic mechanism. Comprehensive theoretical calculations further revealed that the carbocation was generated from the insertion of DMAS into the palladium center rather than the polarization of the methyl palladium intermediate with a coordinated DMAS. The produced amine-functionalized amorphous polystyrenes have low stereoregularity and exhibit good hydrophilic properties. The poly(para-N,N-disphenylaminostyrene) is a luminescent polymer and shows fluorescence properties, rendering this material a promising candidate for versatile potential applications.

Photoinduced iron-catalyzed C-H alkylation of polyolefins

Chemically introducing diverse polar groups into polyolefins via carbon-hydrogen bond alkylation with polar olefins is of substantial value in the synthesis of next-generation lightweight thermoplastics, which is still underdeveloped. In this work, we report a new approach for efficient carbon-hydrogen bond alkylation in commodity polyolefins using photoinduced iron catalysis. Various polyolefins could be functionalized with broad scope. Polar groups could be incorporated in a single step. The controllable synthesis of multi-polar functional polyolefins could be achieved by a designed module-assembled process. Remarkably, even low levels of functionalization could upcycle the polyolefin materials to exhibit unusual physical properties, such as enhancement of the transparencies, strains, stresses at break of the materials, and hydrophilicity.

Base-Modulated 1,3-Regio- and Stereoselective Carboboration of Cyclohexenes

While chain-walking stimulates wide interest in both polymerization and organic synthesis, site- and stereoselective control of chain-walking on rings is still a challenging task in the realm of organometallic catalysis. Inspired by a controllable chain-walking on cyclohexane rings in olefin polymerization, we have developed a set of chain-walking carboborations of cyclohexenes based on nickel catalysis. Different from the 1,4-trans-selectivity disclosed in polymer science, a high level of 1,3-regio- and cis-stereoselectivity is obtained in our reactions. Mechanistically, we discovery that the base affects the reduction ability of B2 pin2 and different bases lead to different catalytic cycles and different regioselective products (1,2- Vs 1,3-addition). This study provides a concise and modular method for the synthesis of 1,3-disubstituted cyclohexylboron compounds. The incorporation of a readily modifiable boronate group greatly enhances the value of this method, the synthetic potential of which was highlighted by the synthesis of a series of high-valued commercial chemicals and pharmaceutically interesting molecules.

Effects of surface acidity on the structure of organometallics supported on oxide surfaces

Well-defined organometallics supported on high surface area oxides are promising heterogeneous catalysts. An important design factor in these materials is how the metal interacts with the functionalities on an oxide support, commonly anionic X-type ligands derived from the reaction of an organometallic M-R with an -OH site on the oxide. The metal can either form a covalent M-O bond or form an electrostatic M⁺⋯^-O ion-pair, which impacts how well-defined organometallics will interact with substrates in catalytic reactions. A less common reaction pathway involves the reaction of a Lewis site on the oxide with the organometallic, resulting in abstraction to form an ion-pair, which is relevant to industrial olefin polymerization catalysts. This Feature Article views the spectrum of reactivity between an organometallic and an oxide through the prism of Brønsted and/or Lewis acidity of surface sites and draws analogies to the molecular frame where Lewis and Brønsted acids are known to form reactive ion-pairs. Applications of the well-defined sites developed in this article are also discussed.

Recent Advances in Transition Metal-Based Catalysts for Ethylene Copolymerization with Polar Comonomer

The synthesis of polar functionalized polyolefin (PFP) offers improvement in mixing properties, polymer surface, and rheological properties with the potential of upgraded polyolefins for modern and ingenious applications. The synthesis of PFP from metal-based catalyzed olefin (non-polar in nature) copolymerization with polar comonomers embodies energy-efficient, atom-efficient, and apparently an upfront methodology. Despite their outstanding success during conventional polymerization of olefin, 3^rd and 4^th group (early transition metal)-based catalysts, owing to their electrophilic nature, face challenges mainly due to Lewis basic sites of the polar monomers. On the contrary, late transition metal-based catalysts have also made progress, in recent years, for PFP synthesis. The recent past has also witnessed several advancements in the development of dominating palladium-based catalysts while their lower resistance towards ligand functional groups has limited the practical application of abundant and cheaper nickel-based catalysts. However, the relentless efforts of the scientific community, during the past half-decade, have indicated rigorous progress in the development of nickel-based catalysts for PFP synthesis. In this review, we have abridged the recent research trends in both early as well as late transition metal-based catalyst development. Furthermore, we have highlighted the role of transition metal-based catalysts in influencing the polymer properties.

Polar-Functionalized Polyethylenes Enabled by Palladium-Catalyzed Copolymerization of Ethylene and Butadiene/Bio-Based Alcohol-Derived Monomers

Polar-functionalized polyolefins are high-value materials with improved properties. However, their feedstocks generally come from non-renewable fossil products; thus, it requires the development of renewable bio-based monomers to produce functionalized polyolefins. In this contribution, via the Pd-catalyzed telomerization of 1,3-butadiene and three types of bio-based alcohols (furfuryl alcohol, tetrahydrofurfuryl alcohol, and solketal), 2,7-octadienyl ether monomers including OC8-FUR, OC8-THF, and OC8-SOL were synthesized and characterized, respectively. The copolymerization of these monomers with ethylene catalyzed by phosphine-sulfonate palladium catalysts was further investigated. Microstructures of the resultant copolymers were analyzed by NMR and ATR-IR spectroscopy, revealing linear structures with incorporations of difunctionalized side chains bearing both allyl ether units and polar cyclic groups. Mechanical property studies exhibited better strain-at-break of these copolymers compared to the non-polar polyethylene, among which the copolymer E-FUR with the incorporation of 0.3 mol% displayed the highest strain-at-break and stress-at-break values of 940% and 35.9 MPa, respectively.

Mechanism and Origins of Diastereo- and Regioselectivities of Palladium-Catalyzed Remote Diborylative Cyclization of Dienes via Chain-Walking Strategy

Density functional theory calculations have been performed to investigate the palladium-catalyzed remote diborylative cyclization of dienes. The computations reveal that the reaction proceeds through a rarely explored Pd(II)/Pd(IV) catalytic cycle, and the formal σ-bond metathesis between the alkylpalladium intermediate and B₂ pin₂ occurs via the pathway of the B-B oxidative addition/C-B reductive elimination involving the high-valent Pd(IV) species. The diastereoselectivity is determined by the migratory insertion into the Pd-C bond, which is mainly due to the combination of the torsional strain effect, steric repulsion and C-H-O hydrogen-bonding interaction. The steric hindrance around the reacting carbon group in the C-B reductive elimination turns out to be a key factor to provide the driving force of the chain walking of the Pd center to the terminal primary carbon position, enabling the experimentally observed remote regioselectivity.

Unsymmetrical Strategy on α-Diimine Nickel and Palladium Mediated Ethylene (Co)Polymerizations

Among various catalyst design strategies used in the α-diimine nickel(II) and palladium(II) catalyst systems, the unsymmetrical strategy is an effective and widely utilized method. In this contribution, unsymmetrical nickel and palladium α-diimine catalysts (Ipty/ⁱPr-Ni and Ipty/ⁱPr-Pd) derived from the dibenzobarrelene backbone were constructed via the combination of pentiptycenyl and diisopropylphenyl substituents, and investigated toward ethylene (co)polymerization. Both of these catalysts were capable of polymerizing ethylene in a broad temperature range of 0-120 °C, in which Ipty/ⁱPr-Ni could maintain activity in the level of 10⁶ g mol^-1 h^-1 even at 120 °C. The branching densities of polyethylenes generated by both nickel and palladium catalysts could be modulated by the reaction temperature. Compared with symmetrical Ipty-Ni and ⁱPr-Ni, Ipty/ⁱPr-Ni exhibited the highest activity, the highest polymer molecular weight, and the lowest branching density. In addition, Ipty/ⁱPr-Pd could produce copolymers of ethylene and methyl acrylate, with the polar monomer incorporating both on the main chain and the terminal of branches. Remarkably, the ratio of the in-chain and end-chain polar monomer incorporations could be modulated by varying the temperature.

Recent Advances in the Copolymerization of Ethylene with Polar Comonomers by Nickel Catalysts

The less-expensive and earth-abundant nickel catalyst is highly promising in the copolymerization of ethylene with polar monomers and has thus attracted increasing attention in both industry and academia. Herein, we have summarized the recent advancements made in the state-of-the-art nickel catalysts with different types of ligands for ethylene copolymerization and how these modifications influence the catalyst performance, as well as new polymerization modulation strategies. With regard to α-diimine, salicylaldimine/ketoiminato, phosphino-phenolate, phosphine-sulfonate, bisphospnine monoxide, N-heterocyclic carbene and other unclassified chelates, the properties of each catalyst and fine modulation of key copolymerization parameters (activity, molecular weight, comonomer incorporation rate, etc.) are revealed in detail. Despite significant achievements, many opportunities and possibilities are yet to be fully addressed, and a brief outlook on the future development and long-standing challenges is provided.

Late Transition Metal Catalysts with Chelating Amines for Olefin Polymerization

Polyolefins are the most consumed polymeric materials extensively used in our daily life and are usually generated by coordination polymerization in the polyolefin industry. Olefin polymerization catalysts containing transition metal–organic compound combinations are undoubtedly crucial for the development of the polyolefin industry. The nitrogen donor atom has attracted considerable interest and is widely used in combination with the transition metal for the fine-tuning of the chemical environment around the metal center. In addition to widely reported olefin polymerization catalysts with imine and amide donors (sp2 hybrid N), late transition metal catalysts with chelating amine donors (sp3 hybrid N) for olefin polymerization have never been reviewed. In this review paper, we focus on late transition metal (Ni, Pd, Fe, and Co) catalysts with chelating amines for olefin polymerization. A variety of late transition metal catalysts bearing different neutral amine donors are surveyed for olefin polymerization, including amine–imine, amine–pyridine, α-diamine, and [N, N, N] tridentate ligands with amine donors. The relationship between catalyst structure and catalytic performance is also encompassed. This review aims to promote the design of late transition metal catalysts with unique chelating amine donors for the development of high-performance polyolefin materials.

One-For-All Polyolefin Functionalization: Active Ester as Gateway to Combine Insertion Polymerization with ROP, NMP, and RAFT

This work develops the Polyolefin Active-Ester Exchange (PACE) process to afford well-defined polyolefin-polyvinyl block copolymers. α-Diimine Pd^II -catalyzed olefin polymerizations were investigated through in-depth kinetic studies in comparison to an analog to establish the critical design that facilitates catalyst activation. Simple transformations lead to a diversity of functional groups forming polyolefin macroinitiators or macro-mediators for various subsequent controlled polymerization techniques. Preparation of block copolymers with different architectures, molecular weights, and compositions was demonstrated with ring-opening polymerization (ROP), nitroxide-mediated polymerization (NMP), and photoiniferter reversible addition-fragmentation chain transfer (PI-RAFT). The significant difference in the properties of polyolefin-polyacrylamide block copolymers was harnessed to carry out polymerization-induced self-assembly (PISA) and study the nanostructure behaviors.

Theory of chain walking catalysis: From disordered dendrimers to dendritic bottle-brushes

The chain walking (CW) polymerization technique has the unique property of a movable catalyst synthesizing its own path by creating branch-on-branch structures. By successive attachment of monomers, the resulting architecture ranges from dendritic to linear growth depending on the walking rate, which is defined by the ratio of walking steps and reaction events of the catalyst. The transition regime is characterized by local dendritic sub-structures (dendritic blobs) and a global linear chain feature forming a dendritic bottle-brush. A scaling model for structures obtained by CW catalysis is presented and validated by computer simulation relating the extensions of CW structures to the catalyst’s walking ability. The limiting case of linear (low walking rate) and dendritic growth (high walking rate) is recovered, and the latter is shown to bear analogies to the Barabási–Albert graph and Bernoulli growth random walk. We could quantify the size of the dendritic blob as a function of the walking rate by using spectral properties of the connectivity matrix of the simulated macromolecules. This allows us to fit the numerical constants in the scaling approach. We predict that independent of the underlying chemical process, all CW polymerization syntheses involving a highly mobile catalyst ultimately result in bottle-brush structures whose properties depend on a unique parameter: the walking rate.

Exploring the Relationship between the Polyethylene Microstructure and Spatial Structure of α-Diimine Pd(II) Catalysts via a Hybrid Steric Strategy

The branching density of polyethylene generated in the α-diimine Pd(II) system is usually very high, largely independent of simple ligand modifications with steric or electronic perturbations, or the polymerization conditions. In this study, we designed and synthesized a class of bulky hybrid α-diimine Pd(II) catalysts combining ortho-diarylmethyl and ortho-phenyl moieties to explore the relationship between the polyethylene microstructure and the spatial structure of catalysts. In ethylene polymerization, the hybrid α-diimine Pd(II) catalysts exhibited high activities (well above 10⁵ g·mol^-1·h^-1) and yielded highly branched (90-110/1000C) polyethylenes with high molecular weights (up to 278.3 kg/mol). Compared with the two corresponding symmetrical ortho-diarylmethyl-based or ortho-phenyl-based Pd(II) catalysts, the hybrid catalysts generated polyethylene of significantly higher branching densities (92 vs 28-34/1000C) in marked higher activities. Similar phenomena are also observed in the copolymerization of ethylene with polar monomers. Moreover, the hybrid Pd(II) catalysts can more efficiently promote the copolymerization of ethylene with various polar monomers in comparison to the corresponding symmetrical catalysts. The more open spatial environment around the metal center by using a hybrid steric strategy was proposed to be responsible for above advantages.