Tailoring High-Performance Pd Catalysts for Chemoselective Hydrogenation Reactions via Optimizing the Parameters of the Double-Flame Spray Pyrolysis

Solid-State Reaction Synthesis of Nanoscale Materials: Strategies and Applications

Nanomaterials (NMs) with unique structures and compositions can give rise to exotic physicochemical properties and applications. Despite the advancement in solution-based methods, scalable access to a wide range of crystal phases and intricate compositions is still challenging. Solid-state reaction (SSR) syntheses have high potential owing to their flexibility toward multielemental phases under feasibly high temperatures and solvent-free conditions as well as their scalability and simplicity. Controlling the nanoscale features through SSRs demands a strategic nanospace-confinement approach due to the risk of heat-induced reshaping and sintering. Here, we describe advanced SSR strategies for NM synthesis, focusing on mechanistic insights, novel nanoscale phenomena, and underlying principles using a series of examples under different categories. After introducing the history of classical SSRs, key theories, and definitions central to the topic, we categorize various modern SSR strategies based on the surrounding solid-state media used for nanostructure growth, conversion, and migration under nanospace or dimensional confinement. This comprehensive review will advance the quest for new materials design, synthesis, and applications.

Revealing Brønsted Acidic Bridging SiOHAl Groups on Amorphous Silica-Alumina by Ultrahigh Field Solid-State NMR

Amorphous silica-aluminas (ASAs) are important acidic catalysts and supports for many industrially essential and sustainable processes. The identification of surface acid sites with their local structures on ASAs is of critical importance for tuning their catalytic properties but still remains a great challenge and is under debate. Here, ultrahigh magnetic field (35.2 T) 27Al-{1H} D-HMQC (dipolar-mediated heteronuclear multiple-quantum correlation) two-dimensional NMR experiments demonstrate two types of Brønsted acid sites in ASA catalysts. In addition to the known pseudobridging silanol acid sites, the use of ultrahigh field NMR provides the first direct experimental evidence for the existence of bridging silanol (BS: SiOHAl) acid sites in ASAs, which has been hotly debated in the past few decades. This discovery provides new opportunities for scientists and engineers to develop and apply ASAs in various reaction processes due to the significance of BS in chemical and fuel productions based on its strong Brønsted acidity.

Double Flame-Fabricated High-Performance AlPO4/LiMn2O4 Cathode Material for Li-Ion Batteries

The spinel LiMn₂O₄ (LMO) is a promising cathode material for rechargeable Li-ion batteries due to its excellent properties, including cost effectiveness, eco-friendliness, high energy density, and rate capability. The commercial application of LiMn₂O₄ is limited by its fast capacity fading during cycling, which lowers the electrochemical performance. In the present work, phase-pure and crystalline LiMn₂O₄ spinel in the nanoscale were synthesized using single flame spray pyrolysis via screening 16 different precursor-solvent combinations. To overcome the drawback of capacity fading, LiMn₂O₄ was homogeneously mixed with different percentages of AlPO₄ using versatile multiple flame sprays. The mixing was realized by producing AlPO₄ and LiMn₂O₄ aerosol streams in two independent flames placed at 20° to the vertical axis. The structural and morphological analyses by X-ray diffraction indicated the formation of a pure LMO phase and/or AlPO₄-mixed LiMn₂O₄. Electrochemical analysis indicated that LMO nanoparticles of 17.8 nm (d _BET) had the best electrochemical performance among the pure LMOs with an initial capacity and a capacity retention of 111.4 mA h g^-1 and 88% after 100 cycles, respectively. A further increase in the capacity retention to 93% and an outstanding initial capacity of 116.1 mA h g^-1 were acquired for 1% AlPO₄.

Engineering the Distinct Structure Interface of Subnano-alumina Domains on Silica for Acidic Amorphous Silica-Alumina toward Biorefining

Amorphous silica-aluminas (ASAs) are important solid catalysts and supports for many industrially essential and sustainable processes, such as hydrocarbon transformation and biorefining. However, the wide distribution of acid strength on ASAs often results in undesired side reactions, lowering the product selectivity. Here we developed a strategy for the synthesis of a unique class of ASAs with unvarying strength of Brønsted acid sites (BAS) and Lewis acid sites (LAS) using double-flame-spray pyrolysis. Structural characterization using high-resolution transmission electron microscopy (TEM) and solid-state nuclear magnetic resonance (NMR) spectroscopy showed that the uniform acidity is due to a distinct nanostructure, characterized by a uniform interface of silica-alumina and homogeneously dispersed alumina domains. The BAS population density of as-prepared ASAs is up to 6 times higher than that obtained by classical methods. The BAS/LAS ratio, as well as the population densities of BAS and LAS of these ASAs, could be tuned in a broad range. In cyclohexanol dehydration, the uniform Brønsted acid strength provides a high selectivity to cyclohexene and a nearly linear correlation between acid site densities and cyclohexanol conversion. Moreover, the concerted action of these BAS and LAS leads to an excellent bifunctional Brønsted-Lewis acid catalyst for glucose dehydration, affording a superior 5-hydroxymethylfurfural yield.

Formation and Location of Pt Single Sites Induced by Pentacoordinated Al Species on Amorphous Silica-Alumina

Alumina and its mixed oxides are popular industrial supports for emerging supported metal catalysts. Pentacoordinated Al (Al^V) species are identified as key surface sites for anchoring and stabilizing metal single-site catalysts; however, Al^V is rare in conventional amorphous silica-alumina (ASA). Recently, we have developed Al^V-enriched ASA, which was applied as a support for the synthesis of Pt single-site catalysts in this work. Each preparation stage and the interaction between Pt and surface Al species were explored by ¹H and ²⁷Al solid-state nuclear magnetic resonance spectroscopy, and the formation of the dominant Pt single sites on the surface of Al^V-enriched ASA was confirmed by high-angle annular dark-field imaging scanning transmission electron microscopy and energy dispersive spectroscopy line scanning. On the surface of supports without a significant Al^V population (Pt/Al₂O₃ and Pt/SiO₂), mainly Pt nanoparticles were formed. This indicates that Al^V contributes to the strong metal-support interaction to stabilize the Pt single sites on Pt/ASA, which was characterized by diffuse reflectance infrared Fourier transform spectroscopy combined with CO adsorption, X-ray photoelectron spectroscopy, and electron energy loss spectroscopy. Pt single sites supported on Al^V-enriched ASA exhibit excellent chemoselectivity in the hydrogenation of C═O groups, affording 2-3-fold higher yields compared to those of Pt nanoparticles supported on Al₂O₃ and SiO₂.

Flame-made Particles for Sensors, Catalysis, and Energy Storage Applications

Flame spray pyrolysis of precursor-solvent combinations with high enthalpy density allows the design of functional nanoscale materials. Within the last two decades, flame spray pyrolysis was utilized to produce more than 500 metal oxide particulate materials for R&D and commercial applications. In this short review, the particle formation mechanism is described based on the micro-explosions observed in single droplet experiments for various precursor-solvent combinations. While layer fabrication is a key to successful industrial applications toward gas sensors, catalysis, and energy storage, the state-of-the-art technology of innovative in situ thermophoretic particle production and deposition technology is described. In addition, noble metal stabilized oxide matrices with tight chemical contact catalyze surface reactions for enhanced catalytic performance. The metal-support interaction that is vital for redox catalytic performance for various surface reactions is presented.

Unifying double flame spray pyrolysis with lanthanum doping to restrict cobalt–aluminate formation in Co/Al2O3 catalysts for the dry reforming of methane

Atomic-sized lanthanum doping via double flame spray pyrolysis leads to remarkable dry reforming of methane performance.

Screening Precursor-Solvent Combinations for Li4Ti5O12 Energy Storage Material Using Flame Spray Pyrolysis

The development and industrial application of advanced lithium based energy-storage materials are directly related to the innovative production techniques and the usage of inexpensive precursor materials. Flame spray pyrolysis (FSP) is a promising technique that overcomes the challenges in the production processes such as scalability, process control, material versatility, and cost. In the present study, phase pure anode material Li₄Ti₅O₁₂ (LTO) was designed using FSP via extensive systematic screening of lithium and titanium precursors dissolved in five different organic solvents. The effect of precursor and solvent parameters such as chemical reactivity, boiling point, and combustion enthalpy on the particle formation either via gas-to-particle (evaporation/nucleation/growth) or via droplet-to-particle (precipitation/incomplete evaporation) is discussed. The presence of carboxylic acid in the precursor solution resulted in pure (>95 mass %) and homogeneous LTO nanoparticles of size 4-9 nm, attributed to two reasons: (1) stabilization of water sensitive metal alkoxides precursor and (2) formation of volatile carboxylates from lithium nitrate evidenced by attenuated total reflection Fourier transform infrared spectroscopy and single droplet combustion experiments. In contrast, the absence of carboxylic acids resulted in larger inhomogeneous crystalline titanium dioxide (TiO₂) particles with significant reduction of LTO content as low as ∼34 mass %. In-depth particle characterization was performed using X-ray diffraction with Rietveld refinement, thermogravimetric analysis coupled with differential scanning calorimetry and mass spectrometry, gas adsorption, and vibrational spectroscopy. High-resolution transmission electron microscopy of the LTO product revealed excellent quality of the particles obtained at high temperature. In addition, high rate capability and efficient charge reversibility of LTO nanoparticles demonstrate the vast potential of inexpensive gas-phase synthesis for energy-storage materials.

Nanoparticles for radiooncology: Mission, vision, challenges

Cancer is one of the leading non-communicable diseases with highest mortality rates worldwide. About half of all cancer patients receive radiation treatment in the course of their disease. However, treatment outcome and curative potential of radiotherapy is often impeded by genetically and/or environmentally driven mechanisms of tumor radioresistance and normal tissue radiotoxicity. While nanomedicine-based tools for imaging, dosimetry and treatment are potential keys to the improvement of therapeutic efficacy and reducing side effects, radiotherapy is an established technique to eradicate the tumor cells. In order to progress the introduction of nanoparticles in radiooncology, due to the highly interdisciplinary nature, expertise in chemistry, radiobiology and translational research is needed. In this report recent insights and promising policies to design nanotechnology-based therapeutics for tumor radiosensitization will be discussed. An attempt is made to cover the entire field from preclinical development to clinical studies. Hence, this report illustrates (1) the radio- and tumor-biological rationales for combining nanostructures with radiotherapy, (2) tumor-site targeting strategies and mechanisms of cellular uptake, (3) biological response hypotheses for new nanomaterials of interest, and (4) challenges to translate the research findings into clinical trials.

Repetitive Dosing of Fumed Silica Leads to Profibrogenic Effects through Unique Structure-Activity Relationships and Biopersistence in the Lung

Contrary to the notion that the use of fumed silica in consumer products can "generally (be) regarded as safe" (GRAS), the high surface reactivity of pyrogenic silica differs from other forms of synthetic amorphous silica (SAS), including the capacity to induce membrane damage and acute proinflammatory changes in the murine lung. In addition, the chain-like structure and reactive surface silanols also allow fumed silica to activate the NLRP3 inflammasome, leading to IL-1β production. This pathway is known to be associated with subchronic inflammation and profibrogenic effects in the lung by α-quartz and carbon nanotubes. However, different from the latter materials, bolus dose instillation of 21 mg/kg fumed silica did not induce sustained IL-1β production or subchronic pulmonary effects. In contrast, the NLRP3 inflammasome pathway was continuously activated by repetitive-dose administration of 3 × 7 mg/kg fumed silica, 1 week apart. We also found that while single-dose exposure failed to induce profibrotic effects in the lung, repetitive dosing can trigger increased collagen production, even at 3 × 3 mg/kg. The change between bolus and repetitive dosing was due to a change in lung clearance, with recurrent dosing leading to fumed silica biopersistence, sustained macrophage recruitment, and activation of the NLRP3 pathway. These subchronic proinflammatory effects disappeared when less surface-reactive titanium-doped fumed silica was used for recurrent administration. All considered, these data indicate that while fumed silica may be regarded as safe for some applications, we should reconsider the GRAS label during repetitive or chronic inhalation exposure conditions.

Highly active Co–Al2O3-based catalysts for CO2 methanation with very low platinum promotion prepared by double flame spray pyrolysis

Alumina supported Co catalysts are often promoted with noble metals to improve their reducibility and provide a high number of metallic Co sites. A flame spray pyrolysis based approach for the preparation is described which allows a fine dispersion of Pt so that very low concentrations are necessary.