Fe/N/C Nanotubes with Atomic Fe Sites: A Highly Active Cathode Catalyst for Alkaline Polymer Electrolyte Fuel Cells

Constructing Asymmetric Fe-Nb Diatomic Sites to Enhance ORR Activity and Durability

Iron-nitrogen-carbon (Fe-N-C) materials have been identified as a promising class of platinum (Pt)-free catalysts for the oxygen reduction reaction (ORR). However, the dissolution and oxidation of Fe atoms severely restrict their long-term stability and performance. Modulating the active microstructure of Fe-N-C is a feasible strategy to enhance the ORR activity and stability. Compared with common 3d transition metals (Co, Ni, etc.), the 4d transition metal atom Nb has fewer d electrons and more unoccupied orbitals, which could potentially forge a more robust interaction with the Fe site to optimize the binding energy of the oxygen-containing intermediates while maintaining stability. Herein, an asymmetric Fe-Nb diatomic site catalyst (FeNb/c-SNC) was synthesized, which exhibited superior ORR performance and stability compared with those of Fe single-atom catalysts (SACs). The strong interaction within the Fe-Nb diatomic sites optimized the desorption energy of key intermediates (*OH), so that the adsorption energy of Fe-*OH approaches the apex of the volcano plot, thus exhibiting optimal ORR activity. More importantly, introducing Nb atoms could effectively strengthen the Fe-N bonding and suppress Fe demetalation, causing an outstanding stability. The zinc-air battery (ZAB) and hydroxide exchange membrane fuel cell (HEMFC) equipped with our FeNb/c-SNC could deliver high peak power densities of 314 mW cm-2 and 1.18 W cm-2, respectively. Notably, the stable operation time for ZAB and HEMFC increased by 9.1 and 5.8 times compared to Fe SACs, respectively. This research offers further insights into developing stable Fe-based atomic-level catalytic materials for the energy conversion process.

Enhancing Electrocatalytic CO2-to-CO Conversion by Weakening CO Binding through Nitrogen Integration in the Metallic Fe Catalyst

Metallic iron (Fe) typically demonstrates the unfavorable catalytic activity for the CO2 reduction reaction (CO2RR), mainly attributed to the excessively strong binding of CO products on Fe sites. Toward this end, we employed an effective approach involving electronic structure modulation through nitrogen (N) integration to enhance the performance of the CO2RR. Here, an efficient catalyst has been developed, composed of N-doped metallic iron (Fe) nanoparticles encapsulated in a porous N-doped carbon framework. Notably, this N-integrated Fe catalyst displays significantly enhanced performance in the electrocatalytic reduction of CO2, yielding the highest CO Faradaic efficiency of 97.5% with a current density of 6.68 mA cm-2 at -0.7 V versus the reversible hydrogen electrode. The theoretical calculations, combined with the in situ attenuated total reflection surface-enhanced infrared absorption spectroscopy study, reveal that N integration modulates the electron density around Fe, resulting in the weakening of the binding strength between the Fe active sites and *CO intermediates, consequently promoting the desorption of CO and the overall CO2RR process.

Overcoming the Electrode Challenges of High-Temperature Proton Exchange Membrane Fuel Cells

Proton exchange membrane fuel cells (PEMFCs) are becoming a major part of a greener and more sustainable future. However, the costs of high-purity hydrogen and noble metal catalysts alongside the complexity of the PEMFC system severely hamper their commercialization. Operating PEMFCs at high temperatures (HT-PEMFCs, above 120 °C) brings several advantages, such as increased tolerance to contaminants, more affordable catalysts, and operations without liquid water, hence considerably simplifying the system. While recent progresses in proton exchange membranes for HT-PEMFCs have made this technology more viable, the HT-PEMFC viscous acid electrolyte lowers the active site utilization by unevenly diffusing into the catalyst layer while it acutely poisons the catalytic sites. In recent years, the synthesis of platinum group metal (PGM) and PGM-free catalysts with higher acid tolerance and phosphate-promoted oxygen reduction reaction, in conjunction with the design of catalyst layers with improved acid distribution and more triple-phase boundaries, has provided great opportunities for more efficient HT-PEMFCs. The progress in these two interconnected fields is reviewed here, with recommendations for the most promising routes worthy of further investigation. Using these approaches, the performance and durability of HT-PEMFCs will be significantly improved.

Atomically Dispersed Zn-Pyrrolic-N4 Cathode Catalysts for Hydrogen Fuel Cells

To achieve practical application of fuel cell, it is vital to develop highly efficient and durable Pt-free catalysts. Herein, we prepare atomically dispersed ZnNC catalysts with Zn-Pyrrolic-N₄ moieties and abundant mesoporous structure. The ZnNC-based anion-exchange membrane fuel cell (AEMFC) presents an ultrahigh peak power density of 1.63 and 0.83 W cm^-2 in H₂ -O₂ and H₂ -air (CO₂ -free), and also exhibits long-term stability with more than 120 and 100 h for H₂ -air (CO₂ -free) and H₂ -O₂ , respectively. Density functional calculations further unveil that the Zn-Pyrrolic-N₄ structure is the origin of high activity of as-synthesized ZnNC catalyst, while the Zn-Pyridinic-N₄ moiety is inactive for oxygen reduction reaction (ORR), which successfully explain the puzzle why most Zn-metal-organic framework -derived ZnNC catalysts in previous reports did not present good ORR activity because of their Zn-Pyridinic-N₄ moieties. This work offers a new route for speeding up development of AEMFCs.

Efficient activation of persulfate by C@Fe3O4 in visible-light for tetracycline degradation

A C@Fe₃O₄ material, Fe₃O₄ coated with carbon, was prepared by a simple one-pot hydrothermal method. The C@Fe₃O₄ material was investigated with persulfate (PS) and light to degrade tetracycline (TC) as a function of pH, aeration conditions and quenching. Experimental results suggest that TC was effectively degraded in the C@Fe₃O₄/PS/Vis system. In addition, due to the availability of different main active species in this catalytic system, TC degradation was possible under both strong acid and strong alkali pH conditions. The presence of dissolved oxygen can also generate oxygen-active species, such as superoxide radicals (O₂•^-) and singlet oxygen (¹O₂), to decompose TC organic matter in solution. Simply put, C@Fe₃O₄/PS/Vis catalytic system removed pollutants by the formation of O₂•^-, ¹O₂, hydroxyl radicals (•OH) and sulfate radicals (SO₄•^-) species for degrading TC. In addition, the stability of the C@Fe₃O₄ material was found to be outstanding.

Reconstruction of Highly Dense Cu−N 4 Active Sites in Electrocatalytic Oxygen Reduction Characterized by Operando Synchrotron Radiation

The emerging star of single atomic site (SAS) catalyst has been regarded as the most promising Pt-substituted electrocatalyst for oxygen reduction reaction (ORR) in anion-exchange membrane fuel cells (AEMFCs). However, the metal loading in SAS directly affects the whole device performance. Herein, we report a dual nitrogen source coordinated strategy to realize high dense Cu-N₄ SAS with a metal loading of 5.61 wt% supported on 3D N-doped carbon nanotubes/graphene structure wherein simultaneously performs superior ORR activity and stability in alkaline media. When applied in H₂ /O₂ AEMFC, it could reach an open-circuit voltage of 0.90 V and a peak power density of 324 mW cm^-2 . Operando synchrotron radiation analyses identify the reconstruction from initial Cu-N₄ to Cu-N₄ /Cu-nanoclusters (NC) and the subsequent Cu-N₃ /Cu-NC under working conditions, which gradually regulate the d-band center of central metal and balance the Gibbs free energy of *OOH and *O intermediates, benefiting to ORR activity.

A completely precious metal-free alkaline fuel cell with enhanced performance using a carbon-coated nickel anode

SignificanceWe present a groundbreaking advance in completely nonprecious hydrogen fuel cell technologies achieving a record power density of 200 mW/cm² with Ni@CN_x anode and Co-Mn cathode. The 2-nm CN_x coating weakens the O-binding energy, which effectively mitigates the undesirable surface oxidation during hydrogen oxidation reaction (HOR) polarization, leading to a stable fuel cell operation for Ni@CN_x over 100 h at 200 mA/cm², superior to a Ni nanoparticle counterpart. Ni@CNx exhibited a dramatically enhanced tolerance to CO relative to Pt/C, enabling the use of hydrogen gas with trace amounts of CO, critical for practical applications. The complete removal of precious metals in fuel cells lowers the catalyst cost to virtually negligible levels and marks a milestone for practical alkaline fuel cells.

Electrocatalysis in Alkaline Media and Alkaline Membrane-Based Energy Technologies

Hydrogen energy-based electrochemical energy conversion technologies offer the promise of enabling a transition of the global energy landscape from fossil fuels to renewable energy. Here, we present a comprehensive review of the fundamentals of electrocatalysis in alkaline media and applications in alkaline-based energy technologies, particularly alkaline fuel cells and water electrolyzers. Anion exchange (alkaline) membrane fuel cells (AEMFCs) enable the use of nonprecious electrocatalysts for the sluggish oxygen reduction reaction (ORR), relative to proton exchange membrane fuel cells (PEMFCs), which require Pt-based electrocatalysts. However, the hydrogen oxidation reaction (HOR) kinetics is significantly slower in alkaline media than in acidic media. Understanding these phenomena requires applying theoretical and experimental methods to unravel molecular-level thermodynamics and kinetics of hydrogen and oxygen electrocatalysis and, particularly, the proton-coupled electron transfer (PCET) process that takes place in a proton-deficient alkaline media. Extensive electrochemical and spectroscopic studies, on single-crystal Pt and metal oxides, have contributed to the development of activity descriptors, as well as the identification of the nature of active sites, and the rate-determining steps of the HOR and ORR. Among these, the structure and reactivity of interfacial water serve as key potential and pH-dependent kinetic factors that are helping elucidate the origins of the HOR and ORR activity differences in acids and bases. Additionally, deliberately modulating and controlling catalyst-support interactions have provided valuable insights for enhancing catalyst accessibility and durability during operation. The design and synthesis of highly conductive and durable alkaline membranes/ionomers have enabled AEMFCs to reach initial performance metrics equal to or higher than those of PEMFCs. We emphasize the importance of using membrane electrode assemblies (MEAs) to integrate the often separately pursued/optimized electrocatalyst/support and membranes/ionomer components. Operando/in situ methods, at multiscales, and ab initio simulations provide a mechanistic understanding of electron, ion, and mass transport at catalyst/ionomer/membrane interfaces and the necessary guidance to achieve fuel cell operation in air over thousands of hours. We hope that this Review will serve as a roadmap for advancing the scientific understanding of the fundamental factors governing electrochemical energy conversion in alkaline media with the ultimate goal of achieving ultralow Pt or precious-metal-free high-performance and durable alkaline fuel cells and related technologies.

Nonprecious transition metal nitrides as efficient oxygen reduction electrocatalysts for alkaline fuel cells

Hydrogen fuel cells have attracted growing attention for high-performance automotive power but are hindered by the scarcity of platinum (and other precious metals) used to catalyze the sluggish oxygen reduction reaction (ORR). We report on a family of nonprecious transition metal nitrides (TMNs) as ORR electrocatalysts in alkaline medium. The air-exposed nitrides spontaneously form a several-nanometer-thick oxide shell on the conductive nitride core, serving as a highly active catalyst architecture. The most active catalyst, carbon-supported cobalt nitride (Co₃N/C), exhibited a half-wave potential of 0.862 V and achieved a record-high peak power density among reported nitride cathode catalysts of 700 mW cm^-2 in alkaline membrane electrode assemblies. Operando x-ray absorption spectroscopy studies revealed that Co₃N/C remains stable below 1.0 V but experiences irreversible oxidation at higher potentials. This work provides a comprehensive analysis of nonprecious TMNs as ORR electrocatalysts and will help inform future design of TMNs for alkaline fuel cells and other energy applications.

In-Situ Silica Xerogel Assisted Facile Synthesis of Fe-N-C Catalysts with Dense Fe-Nx Active Sites for Efficient Oxygen Reduction

In the past decade, atomically dispersed Fe active sites (coordinated with nitrogen) on carbon materials (FeNC) have emerged rapidly as promising single-atom catalysts (SACs) for the oxygen reduction reaction (ORR) to substitute precious group metal (PGM) catalysts, owing to their earth abundance and low cost. Nonetheless, the production of highly active FeNC SACs is largely restricted by material cost, low product yield and difficulty of microstructure design. Herein, the authors demonstrate a facile in-situ xerogel (ISG) assisted synthetic strategy, using cheap materials, to construct FeNC SACs (ISG FeNC). The porous silica xerogel, formed in-situ with the FeNC precursors, encourages the emergence of enormous micropores/mesopores and homogeneous confinement/protection to the precursors during pyrolysis, benefiting to the formation of abundant accessible active sites (27.6 × 10¹⁹ sites g^-1 ). Correspondingly, the ISG FeNC exhibits excellent ORR activity with a half-wave potential (E_1/2  = 0.91 V) in alkaline medium. The Zn-air battery assembled using the ISG FeNC SACs as the bifunctional catalyst of air cathode, demonstrates commendable performance with high peak power density of 249.1 mW cm^-2 and superior long-term stability (660 cycles with 220 h). This work offers an economic and efficient way to fabricate PGM-free SACs for diverse applications.

Graphene supported single metal atom catalysts for the efficient hydrogen oxidation reaction in alkaline media

Single Pt and Ni atoms anchored on the divacancy graphene exhibit both high activity and superior antioxidant capacity for the hydrogen oxidation reaction in alkaline fuel cells.

Cyanogel-Derived Synthesis of Porous PdFe Nanohydrangeas as Electrocatalysts for Oxygen Reduction Reaction

It is important to develop cost-efficient electrocatalysts used in the oxygen reduction reaction (ORR) for widespread applications in fuel cells. Palladium (Pd) is a promising catalyst, due to its more abundant reserves and lower price than platinum (Pt), and doping an earth-abundant 3d-transition metal M into Pd to form Pd-M bimetallic alloys may not only further reduce the use of expensive Pd but also promote the electrocatalytic performance of ORR, owing to the synergistic effect between Pd and M. Here we report a cyanogel-derived synthesis of PdFe alloys with porous nanostructure via a simple coinstantaneous reduction reaction by using K2PdIICl4/K4FeII(CN)6 cyanogel as precursor. The synthesized PdFe alloys possess hydrangea-like morphology and porous nanostructure, which are beneficial to the electrochemical performance in ORR. The onset potential of the porous PdFe nanohydrangeas is determined to be 0.988 V, which is much more positive than that of commercial Pt/C catalyst (0.976 V) and Pd black catalyst (0.964 V). Resulting from the unique structural advantages and synergetic effect between bimetals, the synthesized PdFe nanohydrangeas with porous structure have outstanding electrocatalytic activity and stability for ORR, compared with the commercial Pd black and Pt/C.

Fe-N-C electrocatalysts in the oxygen and nitrogen cycles in alkaline media: the role of iron carbide

Fe-N-C electrocatalysts hold a great promise for Pt-free energy conversion, driving the electrocatalysis of oxygen reduction and evolution, oxidation of nitrogen fuels, and reduction of N₂, CO₂, and NO_x. Nevertheless, the catalytic role of iron carbide, a component of nearly every pyrolytic Fe-N-C material, is at the focus of a heated controversy. We now resolve the debate by examining a broad range of Fe₃C sites, spanning across many typical size distributions and carbon environments. Removing Fe₃C selectively by a non-oxidizing acid reveals its inactivity towards two representative reactions in alkaline media, oxygen reduction and hydrazine oxidation. The activity is assigned to other pre-existing sites, most probably Fe-N_x. DFT calculations prove that the Fe₃C surface binds O and N intermediates too strongly to be catalytic. By settling the argument on the catalytic role of Fe₃C in alkaline electrocatalysis, we hope to spur innovation in this critical field.

Recent Advances in Electrocatalysts for Proton Exchange Membrane Fuel Cells and Alkaline Membrane Fuel Cells

The rapid progress of proton exchange membrane fuel cells (PEMFCs) and alkaline exchange membrane fuel cells (AMFCs) has boosted the hydrogen economy concept via diverse energy applications in the past decades. For a holistic understanding of the development status of PEMFCs and AMFCs, recent advancements in electrocatalyst design and catalyst layer optimization, along with cell performance in terms of activity and durability in PEMFCs and AMFCs, are summarized here. The activity, stability, and fuel cell performance of different types of electrocatalysts for both oxygen reduction reaction and hydrogen oxidation reaction are discussed and compared. Research directions on the further development of active, stable, and low-cost electrocatalysts to meet the ultimate commercialization of PEMFCs and AMFCs are also discussed.

Recent Insights on Catalyst Layers for Anion Exchange Membrane Fuel Cells

Anion exchange membrane fuel cells (AEMFCs) performance have significantly improved in the last decade (>1 W cm-2 ), and is now comparable with that of proton exchange membrane fuel cells (PEMFCs). At high current densities, issues in the catalyst layer (CL, composed of catalyst and ionomer), like oxygen transfer, water balance, and microstructural evolution, play important roles in the performance. In addition, CLs for AEMFCs have different requirements than for PEMFCs, such as chemical/physical stability, reaction mechanism, and mass transfer, because of different conductive media and pH environment. The anion exchange ionomer (AEI), which is the soluble or dispersed analogue of the anion exchange membrane (AEM), is required for hydroxide transport in the CL and is normally handled separately with the electrocatalyst during the electrode fabrication process. The importance of the AEI-catalyst interface in maximizing the utilization of electrocatalyst and fuel/oxygen transfer process must be carefully investigated. This review briefly covers new concepts in the complex AEMFC catalyst layer, before a detailed discussion on advances in CLs based on the design of AEIs and electrocatalysts. The importance of the structure-function relationship is highlighted with the aim of directing the further development of CLs for high-performance AEMFC.

Interfacial Electronic Coupling of NC@WO3 -W2 C Decorated Ru Clusters as a Reversible Catalyst toward Electrocatalytic Hydrogen Oxidation and Evolution Reactions

Designing a bifunctional catalyst for hydrogen oxidation reaction (HOR) and hydrogen evolution reaction (HER) is significant toward developing sustainable hydrogen-electric conversion systems. Herein, a cost-effective bifunctional catalyst, Ru/N-doped Carbon@WO₃ -W₂ C (Ru/NC@WOC), was developed via co-precipitation and polyol reduction. Ru/NC@WOC showed superior HOR/HER activity in alkaline solution in comparison with commercial Pt/C. HOR electrochemical tests showed that the mass activity at 0.05 V (1.96  m A μ g R u - 1 ) and exchange-current density were 7.5 and 1.2 times that of Pt/C. Additionality, Ru/NC@WOC exhibited up 30-fold HOR activity in mass activity compared with benchmark Ru/C. Moreover, it also displayed exceptional electrocatalytic HER with overpotentials of 31 mV at 10 mA cm^-2 and 119 mV at 100 mA cm^-2 , surpassing Pt/C, benchmark Ru/C, and most of the previously reported electrocatalysts. The outstanding catalytic activity of Ru/NC@WOC probably arises from the synergy between Ru and NC@WOC matrix, suitable hydrogen binding energy, and highly conductive substrate. Thus, this work may pave a new avenue to fabricate low-cost bifunctional HOR/HER catalysts for alkaline fuel cells and water electrolyzer.

Transition-Metal- and Nitrogen-Doped Carbide-Derived Carbon/Carbon Nanotube Composites as Cathode Catalysts for Anion-Exchange Membrane Fuel Cells

Transition-metal- and nitrogen-codoped carbide-derived carbon/carbon nanotube composites (M-N-CDC/CNT) have been prepared, characterized, and used as cathode catalysts in anion-exchange membrane fuel cells (AEMFCs). As transition metals, cobalt, iron, and a combination of both have been investigated. Metal and nitrogen are doped through a simple high-temperature pyrolysis technique with 1,10-phenanthroline as the N precursor. The physicochemical characterization shows the success of metal and nitrogen doping as well as very similar morphologies and textural properties of all three composite materials. The initial assessment of the oxygen reduction reaction (ORR) activity, employing the rotating ring-disk electrode method, indicates that the M-N-CDC/CNT catalysts exhibit a very good electrocatalytic performance in alkaline media. We find that the formation of HO2 - species in the ORR catalysts depends on the specific metal composition (Co, Fe, or CoFe). All three materials show excellent stability with a negligible decline in their performance after 10000 consecutive potential cycles. The very good performance of the M-N-CDC/CNT catalyst materials is attributed to the presence of M-N x and pyridinic-N moieties as well as both micro- and mesoporous structures. Finally, the catalysts exhibit excellent performance in in situ tests in H2/O2 AEMFCs, with the CoFe-N-CDC/CNT reaching a current density close to 500 mA cm-2 at 0.75 V and a peak power density (P max) exceeding 1 W cm-2. Additional tests show that P max reaches 0.8 W cm-2 in an H2/CO2-free air system and that the CoFe-N-CDC/CNT material exhibits good stability under both AEMFC operating conditions.

Hemin-based conjugated effect synthesis of Fe–N/CNT catalysts for enhanced oxygen reduction

Fe/N-codoped carbon nanotubes fabricated through the π–π stacking effect and olefin oxidation polymerization-induced hemin assembly on PPy shows a potential application for ORR.

Synergistic Bimetallic Metallic Organic Framework-Derived Pt-Co Oxygen Reduction Electrocatalysts

The rational design of Pt-based electrocatalysts is of paramount importance for the commercialization of proton exchange membrane fuel cells (PEMFCs). Pt-Co alloys and nitrogen-doped carbons have been shown to be effective in enhancing the kinetics of the oxygen reduction reaction (ORR). Herein, we reported on two kinds of Pt-Co electrocatalysts, PtCo ordered intermetallic and PtCo₂ disordered alloys, supported on bimetallic MOF-derived N-doped carbon. The synergistic interaction between Pt-Co nanoparticles and Co-N-C enhanced the overall ORR activity and maintained the integrity of both structures and their electrochemical properties during long-term stability testing. The optimal activity for both PtCo and PtCo₂ occurred after 20 000 potential cycles. The enhanced performance of PtCo was ascribed to the formation of a two-atomic-layer Pt-rich shell and the lattice strain caused by the core-shell PtCo@Pt structure. The increased activity of PtCo₂ was ascribed to the formation of large, spongy, and small solid nanoparticles during electrochemical dealloying and thus the exposure of more Pt sites on the surface. The strategy described herein advances our understanding of the structure-activity relationship in electrocatalysis and sheds light on the future development of more active and durable ORR electrocatalysts.

Reconstruction of pH-universal atomic FeNC catalysts towards oxygen reduction reaction

Constructing of single atom catalysts that can stably exist in various energy conversion and storage devices is still in its infancy. Herein, a geometrically optimized three-dimensional hierarchically architectural single atomic FeNC catalyst with fast mass transport and electron transfer is rationally developed by post-molecule pyrolysis assisted with silicon template and reconstructs by ammonia treating. The ammonia-assisted secondary pyrolysis not only compensates for the volatilization of nitrogen species contained in organic precursors but also optimizes the surface structure of FeNC catalyst, thus increasing the content of pyridinic nitrogen and boosting the density of active sites (FeN_x) in FeNC samples. In addition, the pyridinic nitrogen adjusts the electronic distribution in Fe 3d active center and promotes the catalytic performances. Therefore, this hollow spherical atomically dispersed FeNC catalyst delivers outstanding oxygen reduction reaction (ORR) activity in pH-universal electrolyte and surpasses the most reported values.

Encapsulation of Fe nanoparticles into an N-doped carbon nanotube/nanosheet integrated hierarchical architecture as an efficient and ultrastable electrocatalyst for the oxygen reduction reaction

The exploration of cost-effective, highly efficient and robust electrocatalysts toward the oxygen reduction reaction (ORR) is of paramount significance for the advancement of future renewable energy conversion devices, and yet still remains a great challenge. Herein, we demonstrate a straightforward one-step pyrolysis strategy for the scalable synthesis of an iron-nitrogen-carbon hierarchically nanostructured catalyst, in which Fe-based nanoparticles are encapsulated in bamboo-like N-doped carbon nanotubes in situ rooted from porous N-doped carbon nanosheets (Fe@N-C NT/NSs). The delicate fabrication of such an 0D/1D/2D integrated hierarchical architecture with encased Fe species and open configuration renders the formed Fe@N-C NT/NSs with sufficient confined active sites, reduced charge transfer resistance, improved diffusion kinetics and outstanding mechanical strength. As such, compared with commercial Pt/C, the optimized Fe@N-C NT/NSs catalyst exhibits efficient ORR activity, superior durability and strong tolerance to methanol in KOH medium. More impressively, when assembled as a cathode catalyst in a microbial fuel cell, the Fe@N-C NT/NSs electrode displays significantly enhanced power density and output voltage in comparison with commercial Pt/C, holding great promise in practical energy conversion devices. What's more, the simple yet reliable synthesis strategy developed here may shed light on the future design of advanced high-efficiency hierarchical architectures for diverse electrochemical applications and beyond.

A facile synthesis of an Fe/N-doped ultrathin carbon sheet for highly efficient oxygen reduction reaction

Fe/N-Doped ultrathin carbon sheet was synthesized. Fe₃C/NC-800 exhibited an outstanding behavior toward ORR catalysis with a catalyst loading of 150 μg cm⁻², which surpassed most of the non-precious metal electrocatalysts reported.

Activity Origin and Design Principles for Oxygen Reduction on Dual-Metal-Site Catalysts: A Combined Density Functional Theory and Machine Learning Study

Dual-metal-site catalysts (DMSCs) are emerging as a new frontier in the field of oxygen reduction reaction (ORR). However, there is a lack of design principles to provide a universal description of the relationship between intrinsic properties of DMSCs and the catalytic activity. Here, we identify the origin of ORR activity and unveil design principles for graphene-based DMSCs by means of density functional theory computations and machine learning (ML). Our results indicate that several experimentally unexplored DMSCs can show outstanding ORR activity surpassing that of platinum. Remarkably, our ML study reveals that the ORR activity of DMSCs is intrinsically governed by some fundamental factors, such as electron affinity, electronegativity, and radii of the embedded metal atoms. More importantly, we propose predictor equations with acceptable accuracy to quantitatively describe the ORR activity of DMSCs. Our work will accelerate the search for highly active DMSCs for ORR and other electrochemical reactions.

Octahedral spinel electrocatalysts for alkaline fuel cells

Designing high-performance nonprecious electrocatalysts to replace Pt for the oxygen reduction reaction (ORR) has been a key challenge for advancing fuel cell technologies. Here, we report a systematic study of 15 different AB₂O₄/C spinel nanoparticles with well-controlled octahedral morphology. The 3 most active ORR electrocatalysts were MnCo₂O₄/C, CoMn₂O₄/C, and CoFe₂O₄/C. CoMn₂O₄/C exhibited a half-wave potential of 0.89 V in 1 M KOH, equal to the benchmark activity of Pt/C, which was ascribed to charge transfer between Co and Mn, as evidenced by X-ray absorption spectroscopy. Scanning transmission electron microscopy (STEM) provided atomic-scale, spatially resolved images, and high-energy-resolution electron-loss near-edge structure (ELNES) enabled fingerprinting the local chemical environment around the active sites. The most active MnCo₂O₄/C was shown to have a unique Co-Mn core-shell structure. ELNES spectra indicate that the Co in the core is predominantly Co^2.7+ while in the shell, it is mainly Co²⁺ Broader Mn ELNES spectra indicate less-ordered nearest oxygen neighbors. Co in the shell occupies mainly tetrahedral sites, which are likely candidates as the active sites for the ORR. Such microscopic-level investigation probes the heterogeneous electronic structure at the single-nanoparticle level, and may provide a more rational basis for the design of electrocatalysts for alkaline fuel cells.

Ultrafine Fe3C nanoparticles embedded in N-doped graphitic carbon sheets for simultaneous determination of ascorbic acid, dopamine, uric acid and xanthine

A pyrolytic method is described for preparation of ultrafine Fe₃C nanoparticles incorporated into N-doped graphitic carbon nanosheets (Fe₃C@NGCSs). Iron phthalocyanine and graphitic carbon nitride (g-C₃N₄) are used as starting materials. The hybrid nanocomposite was placed on a glassy carbon electrode (GCE) and then applied to simultaneous determination of ascorbic acid (AA), dopamine (DA), uric acid (UA) and xanthine (XA). Figures of merits are as follows: for AA, the linear response range covers the 54.0-5491.0 μM range, the lower detection limit is 16.7 μM, and the best working voltage (vs. the saturated calomel electrode (SCE)) is 0.05 V. The respective data for DA are 1.2-120.8 μM, 0.34 μM and 0.19 V (vs. SCE). For UA, the respective data are 4.8-263.0 μM, 1.4 μM and 0.32 V (vs. SCE), and for XA the data are 4.8-361.0 μM, 1.5 μM and 0.71 V (vs. SCE). The method was successfully applied to their simultaneous determination in spiked serum samples. Graphical abstract Ultrafine Fe₃C nanoparticles embedded in N-doped graphitic carbon sheets for simultaneous determination of ascorbic acid, dopamine, uric acid and xanthine.

Iron Single Atoms on Graphene as Nonprecious Metal Catalysts for High-Temperature Polymer Electrolyte Membrane Fuel Cells

Iron single atom catalysts (Fe SACs) are the best-known nonprecious metal (NPM) catalysts for the oxygen reduction reaction (ORR) of polymer electrolyte membrane fuel cells (PEMFCs), but their practical application has been constrained by the low Fe SACs loading (<2 wt%). Here, a one-pot pyrolysis method is reported for the synthesis of iron single atoms on graphene (FeSA-G) with a high Fe SAC loading of ≈7.7 ± 1.3 wt%. The as-synthesized FeSA-G shows an onset potential of 0.950 V and a half-wave potential of 0.804 V in acid electrolyte for the ORR, similar to that of Pt/C catalysts but with a much higher stability and higher phosphate anion tolerance. High temperature SiO2 nanoparticle-doped phosphoric acid/polybenzimidazole (PA/PBI/SiO2) composite membrane cells utilizing a FeSA-G cathode with Fe SAC loading of 0.3 mg cm-2 delivers a peak power density of 325 mW cm-2 at 230 °C, better than 313 mW cm-2 obtained on the cell with a Pt/C cathode at a Pt loading of 1 mg cm-2. The cell with FeSA-G cathode exhibits superior stability at 230 °C, as compared to that with Pt/C cathode. Our results provide a new approach to developing practical NPM catalysts to replace Pt-based catalysts for fuel cells.

Synergistic Mn-Co catalyst outperforms Pt on high-rate oxygen reduction for alkaline polymer electrolyte fuel cells

Alkaline polymer electrolyte fuel cells are a class of fuel cells that enable the use of non-precious metal catalysts, particularly for the oxygen reduction reaction at the cathode. While there have been alternative materials exhibiting Pt-comparable activity in alkaline solutions, to the best of our knowledge none have outperformed Pt in fuel-cell tests. Here we report a Mn-Co spinel cathode that can deliver greater power, at high current densities, than a Pt cathode. The power density of the cell employing the Mn-Co cathode reaches 1.1 W cm-2 at 2.5 A cm-2 at 60 oC. Moreover, this catalyst outperforms Pt at low humidity. In-depth characterization reveals that the remarkable performance originates from synergistic effects where the Mn sites bind O2 and the Co sites activate H2O, so as to facilitate the proton-coupled electron transfer processes. Such an electrocatalytic synergy is pivotal to the high-rate oxygen reduction, particularly under water depletion/low humidity conditions.