Scalable Synthesis of Carbon-Supported Platinum–Lanthanide and −Rare-Earth Alloys for Oxygen Reduction

Solid state preparation of carbon-supported Pt2Ca nanoparticles for the oxygen reduction reaction

Pt2Ca nanoparticles with a mean size diameter of 6 nm can be prepared by heating K2PtCl6, CaH2, carbon black and KCl at 400-500 °C. A mechanism study suggests that the formation of the Pt2Ca phase at moderate temperature is enabled by the fast ion transport via the vacancies in the KCl-CaH2 solid solution. The Pt2Ca nanoparticles exhibit high performance for the oxygen reduction reaction in acid due to optimal adsorption energy of the oxygen intermediate.

Mechanistic study of Eu single atoms occupying four vacancy centers as potential electrocatalysts for the oxygen reduction reaction

The oxygen reduction reaction (ORR) on the oxygen electrode plays a critical role in rechargeable metal-air batteries, and the development of electrochemical energy storage and conversion technologies for the ORR is of great significance. In this study, the catalytic performance of rare earth-doped graphene (EuNxC6-x-Gra) as an electrocatalyst for the ORR was investigated. The results showed that a majority of the catalysts exhibited good ORR catalytic activity under acidic conditions, with some approaching or even surpassing commercial Pt-based catalysts (ηORR = 0.45 V). Particularly, EuN2C4-2-Gra demonstrated an ηORR of 0.38 V. It has been observed that the f-band center of Eu atoms increases with an increasing number of N atoms, and the charge distribution exhibits a "U" shape. There is a decreasing trend from N0 to N3 and an increasing trend from N4 to N6. By incorporating the proportional relationship of the adsorption free energies of reaction intermediates (ΔG*ads), a volcano diagram was constructed to rapidly assess catalytic activity. Finally, an intrinsic characteristic descriptor φ was formulated to quantitatively describe the relationship between φ and ηORR, providing a new tool for predicting and designing catalysts. This will provide guidance for the development and design of high-performance rare earth single atom catalysts.

Molten-Salt Electrochemical Deoxidation Synthesis of Platinum-Neodymium Nanoalloy Catalysts for Oxygen Reduction Reaction

Platinum-rare earth metal (Pt-RE) nanoalloys are regarded as a potential high performance oxygen reduction reaction (ORR) catalyst. However, wet chemical synthesis of the nanoalloys is a crucial challenge because of the extremely high oxygen affinity of RE elements and the significantly different standard reduction potentials between Pt and RE. Here, this paper presents a molten-salt electrochemical synthetic strategy for the compositional-controlled preparation of platinum-neodymium (Pt-Nd) nanoalloy catalysts. Carbon-supported platinum-neodymium (Ptx Nd/C) nanoalloys, with distinct compositions of Pt5 Nd and Pt2 Nd, are obtained through molten-salt electrochemical deoxidation of platinum and neodymium oxide (Pt-Nd2 O3 ) precursors supported on carbon. The Ptx Nd/C nanoalloys, especially the Pt5 Nd/C exhibit a mass activity of 0.40 A mg-1 Pt and a specific activity of 1.41 mA cm-2 Pt at 0.9 V versus RHE, which are 3.1 and 7.1 times higher, respectively, than that of commercial Pt/C catalyst. More significantly, the Pt5 Nd/C catalyst is remarkably stable after undergoing 20 000 accelerated durability cycles. Furthermore, the density-functional-theory (DFT) calculations confirm that the ORR catalytic performance of Ptx Nd/C nanoalloys is enhanced by compressive strain effect of Pt overlayer, causing a suitable weakened binding energies of O*Δ E O ∗ $\Delta {E}_{{{\rm{O}}}^*}$ andΔ E OH ∗ $\Delta {E}_{{\rm{OH}}^*}$ .

Platinum-Rare Earth Alloy Electrocatalysts for the Oxygen Reduction Reaction: A Brief Overview

The development of highly active and long-term stable electrocatalysts for the cathode of proton-exchange membrane fuel cells (PEMFC) is a paramount requirement for high performance and durable PEMFC stacks. In this regard, alloying Pt with rare earth metals (REM) has emerged as a promising approach. This short review summarizes and discusses the most relevant advances on Pt-REM alloy electrocatalysts, from bulk polycrystalline surfaces to carbon supported nanostructures, for the oxygen reduction reaction (ORR), and their implementation in PEMFCs, and is a starting point to establish the challenges in synthesis and design and properties goals for novel Pt-REM alloys.

Enhanced Activity of Oxygen Reduction Reaction on Pr6O11-Assisted PtPr Alloy Electrocatalysts

Pt-based alloy catalysts for oxygen reduction reaction (ORR) with outstanding performance have been well-studied in recent years. Among these, Pt-lanthanide alloy catalysts have been developed with quite a competitive ORR activity. However, to promote practical applications of a proton-exchange membrane fuel cell (PEMFC), catalysts with superior activity are still being explored. Herein, we present the Pr₆O₁₁-assisted Pt-Pr catalyst exhibiting further improved ORR activity than the state-of-the-art Pt/C. A simple annealing treatment is applied after the synthesis of the Pt-Pr alloy, obtaining Pr₆O₁₁ nanoparticles attached to the surface of the Pt-Pr alloy to form a Pt-Pr/Pr₆O₁₁ composite catalyst. Experimental and theoretical studies reveal that the electronic state of Pt in the Pt-Pr/Pr₆O₁₁ system is modified. It was found that the strong oxophilicity of Pr adjusts the active site of Pt and promotes the adsorption and dissociation of O₂. The preeminent intrinsic ORR activity on the Pt-Pr/Pr₆O₁₁ catalyst reaches the promoted specific activity (2.01 mA cm^-2) and mass activity (1.3 A mg_Pt^-1), which were 5.91- and 5.90-fold higher than those obtained by the state-of-the-art Pt/C catalyst (0.34 mA cm^-2 and 0.22 A mg_Pt^-1). This study provides us with an idea that the ORR performance of Pt-based alloy could be enhanced with the assistance of the metal oxide phase.

Room-Temperature Synthesis of Sub-2 nm Ultrasmall Platinum-Rare-Earth Metal Nanoalloys for Hydrogen Evolution Reaction

To tune the activity of Pt alloy electrocatalysts and reduce the Pt loading, researchers have intensively studied alloys of Pt with late transition metals. However, Pt alloy formation with rare-earth (RE) elements through the traditional chemical route is still a challenge due to the vastly different standard reduction potentials. Here, we report a universal chemical method to prepare a series of Pt/RE (RE = La, Ce, Pr, Nd, Eu, Gd, Tb, Dy, Lu) nanoalloys with tunable compositions and ultrasmall particle sizes (sub-2 nm). These Pt-RE nanoalloys were synthesized by a strong liquid metal reduction with high-speed shearing assistance at room temperature. Among the nine Pt-RE alloy catalysts, the PtNd/C shows the best hydrogen evolution reaction (HER) activity, stability, and durability compared to commercial Pt/C. The PtNd/C shows an overpotential of 25.9 mV at the current density of 10 mA/cm² with a Tafel slope of 19.5 mV/dec and excellent stability in the acidic medium. This work not only provides a general and scalable strategy for synthesizing noble metal-RE alloys but also highlights noble metal-RE alloys as sufficiently advanced catalysts and accelerates the research of noble metal-RE alloy in energy-related applications.

Superior catalytic performance of intermetallic CaPt2 nanoparticles supported on titanium group oxides in hydrogenation of ketones to alcohols

Intermetallic CaPt₂ nanoparticles, supported on titanium group oxides, were prepared using a molten salt method with CaH₂ as both the reducing agent and the calcium source. The nanoparticles exhibited superior catalytic activity compared to a commercial Pt/C catalyst in the hydrogenation of ketones to alcohols, which could be promoted by electron-rich Pt sites in CaPt₂.

Electrocatalysts for the Oxygen Reduction Reaction: From Bimetallic Platinum Alloys to Complex Solid Solutions

The oxygen reduction reaction has been the object of intensive research in an attempt to improve the sluggish kinetics that limit the performance of renewable energy storage and utilization systems. Platinum or platinum bimetallic alloys are common choices as the electrode material, but prohibitive costs hamper their use. Complex alloy materials, such as high-entropy alloys (HEAs), or more generally, multiple principal component alloys (MPCAs), have emerged as a material capable of overcoming the limitations of platinum and platinum-based materials. Theoretically, due to the large variety of active sites, this new kind of material offers the opportunity to identify experimentally the optimal binding site on the catalyst surface. This review discusses recent advances in the application of such alloys for the oxygen reduction reaction and existing experimental challenges in the benchmarking of the electrocatalytic properties of these materials.

Intermetallic YIr2 nanoparticles with negatively charged Ir active sites for catalytic hydrogenation of cyclohexanone to cyclohexanol

Negatively charged iridium species in Laves phase YIr2 as highly active sites for hydrogenation of cyclohexanone to cyclohexanol.

Molten salt synthesis of carbon-supported Pt–rare earth metal nanoalloy catalysts for oxygen reduction reaction

The synthesis mechanism of Pt–RE nanoalloy particles prepared by one-step molten salt synthesis as an advanced ORR catalyst is proposed.

Intermetallic Compounds: Liquid-Phase Synthesis and Electrocatalytic Applications

Characterized by long-range atomic ordering, well-defined stoichiometry, and controlled crystal structure, intermetallics have attracted increasing attention in the area of chemical synthesis and catalytic applications. Liquid-phase synthesis of intermetallics has arisen as the promising methodology due to its precise control over size, shape, and resistance toward sintering compared with the traditional metallurgy. This short review tends to provide perspectives on the liquid-phase synthesis of intermetallics in terms of both thermodynamics and methodology, as well as its applications in various catalytic reactions. Specifically, basic thermodynamics and kinetics in the synthesis of intermetallics will be first discussed, followed by discussing the main factors that will affect the formation of intermetallics during synthesis. The application of intermetallics in electrocatalysis will be demonstrated case by case at last. We conclude the review with perspectives on the future developments with respect to both synthesis and catalytic applications.

Eutectic salt mixture-assisted sodium-vapor-induced synthesis of Pt-Ca nanoparticles, and their microstructural and electrocatalytic properties

We have fabricated Pt-Ca nanoparticles with oxygen reduction reaction catalytic activity via a sodium vapor-induced synthesis method. Prior addition of NaCl to form a eutectic mixture of CaCl2 and NaCl facilitated the formation of intermetallic Pt2Ca nanoparticles. Pt3Mg and Pt5Sr nanoparticles also were suggested to be producible.

Rare-Earth Incorporated Alloy Catalysts: Synthesis, Properties, and Applications

To improve the performance of metallic catalysts, alloying provides an efficient methodology to design state-of-the-art materials. As emerging functional materials, rare-earth metal compounds can integrate the unique orbital structure and catalytic behavior of rare earth elements into metallic materials. Such rare-earth containing alloy catalysts proffer an opportunity to tailor electronic properties, tune charged carrier transport, and synergize surface reactivity, which are expected to significantly improve the performance and stability of catalysis. Despite its significance, there are only few reviews on rare earth containing alloys or related topics. This review summarizes the composition, synthesis, and applications of rare earth containing alloys in the field of catalysis. Subsequent to comprehensively summarizing and constructively discussing the existing work, the challenges and possibilities of future research on rare-earth metal compound materials are evaluated.

Platinum nanocluster catalysts supported on Marimo carbon via scalable dry deposition synthesis

The development of efficient fuel cells greatly promotes reducing the consumption of fossil energy, and it is crucial to enhance the platinum (Pt) catalytic activity by optimizing both the nanoparticle size and support effect.

Atomic-Level Manipulations in Oxides and Alloys for Electrocatalysis of Oxygen Evolution and Reduction

As chemical reactions and charge-transfer simultaneously occur on the catalyst surface during electrocatalysis, numerous studies have been carried out to attain an in-depth understanding on the correlation among the surface structure and composition, the electrical transport, and the overall catalytic activity. Compared with other catalysis reactions, a relatively larger activation barrier for oxygen evolution/reduction reactions (OER/ORR), where multiple electron transfers are involved, is noted. Many works over the past decade thus have been focused on the atomic-scale control of the surface structure and the precise identification of surface composition change in catalyst materials to achieve better conversion efficiency. In particular, recent advances in various analytical tools have enabled noteworthy findings of unexpected catalytic features at atomic resolution, providing significant insights toward reducing the activation barriers and subsequently improving the catalytic performance. In addition to summarizing important surface issues, including lattice defects, related to the OER and ORR in this Review, we present the current status and discuss future perspectives of oxide- and alloy-based catalysts in terms of atomic-scale observation and manipulation.

Sodium Vapor-Induced Synthesis of Intermetallic Pt5Ce Compound Nanoparticles

We have developed a synthetic route that uses sodium for the production of intermetallic Pt₅Ce nanoparticles (ca. 6 nm average diameter) supported on carbon powder. Sodium melt was demonstrated to reduce a powder mixture of PtCl₂ and CeCl₃ to form submicrometer Pt₅Ce particles with the simultaneous formation of NaCl. The NaCl-CeCl₃ melt mixture and Na melt were formed during heating, which led to a uniform reaction between Pt and Ce, and the melt induced grain growth. The synthetic procedures were then modified to supply sodium vapor to the vicinity of the metal sources supported on carbon powder with an aim to suppress grain growth. Pt₅Ce nanoparticles were successfully formed on the carbon support with high loading and dispersity.

Unraveling the Surface Chemistry and Structure in Highly Active Sputtered Pt3Y Catalyst Films for the Oxygen Reduction Reaction

Platinum is the most widely used and best performing sole element for catalyzing the oxygen reduction reaction (ORR) in low-temperature fuel cells. Although recyclable, there is a need to reduce the amount used in current fuel cells for their extensive uptake in society. Alloying platinum with rare-earth elements such as yttrium can provide an increase in activity of more than seven times, reducing the amount of platinum and the total amount of catalyst material required for the ORR. As yttrium is easily oxidized, exposure of the Pt-Y catalyst layer to air causes the formation of an oxide layer that can be removed during acid treatment, leaving behind a highly active pure platinum overlayer. This paper presents an investigation of the overlayer composition and quality of Pt₃Y films sputtered from an alloy target. The Pt₃Y catalyst surface is investigated using synchrotron radiation X-ray photoelectron spectroscopy before and after acid treatment. A new substoichiometric oxide component is identified. The oxide layer extends into the alloy surface, and although it is not completely removed with acid treatment, the catalyst still achieves the expected high ORR activity. Other surface-sensitive techniques show that the sputtered films are smooth and bulk X-ray diffraction reveals many defects and high microstrain. Nevertheless, sputtered Pt₃Y exhibits a very high activity regardless of the film's oxide content and imperfections, highlighting Pt₃Y as a promising catalyst. The obtained results will help to support its integration into fuel cell systems.

Climbing the oxygen reduction reaction volcano plot with laser ablation synthesis of PtxY nanoalloys

Pt_xY nanoparticles were synthesized by laser ablation in ethanol and proved to efficiently catalyze the oxygen reduction reaction in acid electrolyte.

Palladium-bearing intermetallic electride as an efficient and stable catalyst for Suzuki cross-coupling reactions

Suzuki cross-coupling reactions catalyzed by palladium are powerful tools for the synthesis of functional organic compounds. Excellent catalytic activity and stability require negatively charged Pd species and the avoidance of metal leaching or clustering in a heterogeneous system. Here we report a Pd-based electride material, Y3Pd2, in which active Pd atoms are incorporated in a lattice together with Y. As evidenced from detailed characterization and density functional theory (DFT) calculations, Y3Pd2 realizes negatively charged Pd species, a low work function and a high carrier density, which are expected to be beneficial for the efficient Suzuki coupling reaction of activated aryl halides with various coupling partners under mild conditions. The catalytic activity of Y3Pd2 is ten times higher than that of pure Pd and the activation energy is lower by nearly 35%. The Y3Pd2 intermetallic electride catalyst also exhibited extremely good catalytic stability during long-term coupling reactions.

Recent Progresses in Oxygen Reduction Reaction Electrocatalysts for Electrochemical Energy Applications

Abstract

Electrochemical energy storage systems such as fuel cells and metal–air batteries can be used as clean power sources for electric vehicles. In these systems, one necessary reaction at the cathode is the catalysis of oxygen reduction reaction (ORR), which is the rate-determining factor affecting overall system performance. Therefore, to increase the rate of ORR for enhanced system performances, efficient electrocatalysts are essential. And although ORR electrocatalysts have been intensively explored and developed, significant breakthroughs have yet been achieved in terms of catalytic activity, stability, cost and associated electrochemical system performance. Based on this, this review will comprehensively present the recent progresses of ORR electrocatalysts, including precious metal catalysts, non-precious metal catalysts, single-atom catalysts and metal-free catalysts. In addition, major technical challenges are analyzed and possible future research directions to overcome these challenges are proposed to facilitate further research and development toward practical application.

Graphic Abstract

Alloy Nanocatalysts for the Electrochemical Oxygen Reduction (ORR) and the Direct Electrochemical Carbon Dioxide Reduction Reaction (CO2 RR)

In the face of the global energy challenge and progressing global climate change, renewable energy systems and components, such as fuel cells and electrolyzers, which close the energetic oxygen and carbon cycles, have become a technology development priority. The electrochemical oxygen reduction reaction (ORR) and the direct electrochemical carbon dioxide reduction reaction (CO₂ RR) are important electrocatalytic processes that proceed at gas diffusion electrodes of hydrogen fuel cells and CO₂ electrolyzers, respectively. However, their low catalytic activity (voltage efficiency), limited long-term stability, and moderate product selectivity (related to their Faradaic efficiency) have remained challenges. To address these, suitable catalysts are required. This review addresses the current state of research on Pt-based and Cu-based nanoalloy electrocatalysts for ORR and CO₂ RR, respectively, and critically compares and contrasts key performance parameters such as activity, selectivity, and durability. In particular, Pt nanoparticles alloyed with transition metals, post-transition metals and lanthanides, are discussed, as well as the material characterization and their performance for the ORR. Then, bimetallic Cu nanoalloy catalysts are reviewed and organized according to their main reaction product generated by the second metal. This review concludes with a perspective on nanoalloy catalysts for the ORR and the CO₂ RR, and proposes future research directions.

Top-Down Synthesis of Nanostructured Platinum-Lanthanide Alloy Oxygen Reduction Reaction Catalysts: Pt xPr/C as an Example

The oxygen reduction reaction (ORR) is of great interest for future sustainable energy conversion and storage, especially concerning fuel cell applications. The preparation of active, affordable, and scalable electrocatalysts and their application in fuel cell engines of hydrogen cars is a prominent step toward the reduction of air pollution, especially in urban areas. Alloying nanostructured Pt with lanthanides is a promising approach to enhance its catalytic ORR activity, whereby the development of a simple synthetic route turned out to be a nontrivial endeavor. Herein, for the first time, we present a successful single-step, scalable top-down synthetic route for Pt-lanthanide alloy nanoparticles, as witnessed by the example of Pr-alloyed Pt nanoparticles. The catalyst was characterized by high-resolution transmission electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, and photoelectron spectroscopy, and its electrocatalytic oxygen reduction activity was investigated using a rotating disk electrode technique. Pt _xPr/C showed ∼3.5 times higher [1.96 mA/cm²_Pt, 0.9 V vs reversible hydrogen electrode (RHE)] specific activity and ∼1.7 times higher (0.7 A/mg_Pt, 0.9 V vs RHE) mass activity compared to commercial Pt/C catalysts. On the basis of previous findings and characterization of the Pt _xPr/C catalyst, the activity improvement over commercial Pt/C originates from a lattice strain introduced by the alloying process.