Hydrothermal Stability of Core–Shell Pd@Ce0.5Zr0.5O2/Al2O3 Catalyst for Automobile Three-Way Reaction

Structured Catalysts and Catalytic Processes: Transport and Reaction Perspectives

The structure of catalysts determines the performance of catalytic processes. Intrinsically, the electronic and geometric structures influence the interaction between active species and the surface of the catalyst, which subsequently regulates the adsorption, reaction, and desorption behaviors. In recent decades, the development of catalysts with complex structures, including bulk, interfacial, encapsulated, and atomically dispersed structures, can potentially affect the electronic and geometric structures of catalysts and lead to further control of the transport and reaction of molecules. This review describes comprehensive understandings on the influence of electronic and geometric properties and complex catalyst structures on the performance of relevant heterogeneous catalytic processes, especially for the transport and reaction over structured catalysts for the conversions of light alkanes and small molecules. The recent research progress of the electronic and geometric properties over the active sites, specifically for theoretical descriptors developed in the recent decades, is discussed at the atomic level. The designs and properties of catalysts with specific structures are summarized. The transport phenomena and reactions over structured catalysts for the conversions of light alkanes and small molecules are analyzed. At the end of this review, we present our perspectives on the challenges for the further development of structured catalysts and heterogeneous catalytic processes.

Progress on metal-support interactions in Pd-based catalysts for automobile emission control

The interactions between metals and oxide supports, so-called metal-support interactions (MSI), are of great importance in heterogeneous catalysis. Pd-based automotive exhaust control catalysts, especially Pd-based three-way catalysts (TWCs), have received considerable research attention owing to its prominent oxidation activity of HCs/CO, as well as excellent thermal stability. For Pd-based TWCs, the dispersion, chemical state and thermal stability of Pd species, which are crucial to the catalytic performance, are closely associated with interactions between metal nanoparticles and their supporting matrix. Progress on the research about MSI and utilization of MSI in advanced Pd-based three-way catalysts are reviewed here. Along with the development of advanced synthesis approaches and engine control technology, the study on MSI would play a notable role in further development of catalysts for automobile exhaust control.

Understanding ammonia and nitrous oxide formation in typical three-way catalysis during the catalyst warm-up period

Ammonia (NH₃) and nitrous oxide (N₂O) have been regarded as the typical secondary pollutants emitted from vehicles equipped with a three-way catalyst (TWC). MultiGas FT-IR Analyzer was applied to determine the outlet gas concentrations in the light-off experiments, in order to understand how different reaction conditions and catalyst aging affect the production of these two pollutants. It was found that N₂O formation is favored by the existence of excess oxygen during NO reduction, whereas NH₃ is readily formed within the lack of reactive oxygen species. Interestingly, the reduction of NO by H₂ in presence of excess oxygen can also lead to NH₃ formation when the active metal particles are large enough, which provides the rational explanation why the increased NH₃ was emitted from older gasoline vehicles. The loss of the catalytically active sites and reducibility caused by thermal aging requires longer time to warm-up thereby favors the N₂O and NH₃ formation, which is the major reason for the higher CO, NOx, HC, N₂O and NH₃ emissions from the old gasoline vehicles than that of low-mileage gasoline vehicles.

Neighboring sp-Hybridized Carbon Participated Molecular Oxygen Activation on the Interface of Sub-nanocluster CuO/Graphdiyne

Activation of O₂ is a crucial step in oxidation processes. Here, the concept of sp-hybridized C≡C triple bonds as an electron donor is adopted to develop highly active and stable catalysts for molecular oxygen activation. We demonstrate that the neighboring sp-hybridized C and Cu sites on the interface of the sub-nanocluster CuO/graphdiyne are the key structures to effectively modulate the O₂ activation process in the bridging adsorption mode. The as-prepared sub-nanocluster CuO/graphdiyne catalyst exhibited the highest CO oxidation activity and readily converted 50% CO at around 133 °C, which is 34 and 94 °C lower than that for CuO/graphene and CuO/active carbon catalysts, respectively. In situ diffused reflectance infrared Fourier transform spectroscopy and density functional theory calculation results proved that the neighboring sp-hybridized C is more favorable to promote the rapid dissociation of carbonate than sp²-hybridized C without overcoming any energy barrier. The gaseous CO directly reacts with the active molecular oxygen and tends to proceed through the E-R mechanism with a relatively low energy barrier (0.20 eV). This work revealed that sp-hybridized C of graphdiyne-based materials could effectively improve the O₂ activation efficiency, which could facilitate the low-temperature oxidation processes.

Designing Sites in Heterogeneous Catalysis: Are We Reaching Selectivities Competitive With Those of Homogeneous Catalysts?

A critical review of different prominent nanotechnologies adapted to catalysis is provided, with focus on how they contribute to the improvement of selectivity in heterogeneous catalysis. Ways to modify catalytic sites range from the use of the reversible or irreversible adsorption of molecular modifiers to the immobilization or tethering of homogeneous catalysts and the development of well-defined catalytic sites on solid surfaces. The latter covers methods for the dispersion of single-atom sites within solid supports as well as the use of complex nanostructures, and it includes the post-modification of materials via processes such as silylation and atomic layer deposition. All these methodologies exhibit both advantages and limitations, but all offer new avenues for the design of catalysts for specific applications. Because of the high cost of most nanotechnologies and the fact that the resulting materials may exhibit limited thermal or chemical stability, they may be best aimed at improving the selective synthesis of high value-added chemicals, to be incorporated in organic synthesis schemes, but other applications are being explored as well to address problems in energy production, for instance, and to design greener chemical processes. The details of each of these approaches are discussed, and representative examples are provided. We conclude with some general remarks on the future of this field.

Challenges and prospects in the selective photoreduction of CO2 to C1 and C2 products with nanostructured materials: a review

Solar fuel generation through CO₂ hydrogenation is the ultimate strategy to produce sustainable energy sources and alleviate global warming. The photocatalytic CO₂ conversion process resembles natural photosynthesis, which regulates the ecological systems of the earth. Currently, most of the work in this field has been focused on boosting efficiency rather than controlling the distribution of products. The structural architecture of the semiconductor photocatalyst, CO₂ photoreduction process, product analysis, and elucidating the CO₂ photoreduction mechanism are the key features of the photoreduction of CO₂ to generate C1 and C2 based hydrocarbon fuels. The selectivity of C1 and C2 products during the photocatalytic CO₂ reduction have been ameliorated by suitable photocatalyst design, co-catalyst, defect states, and the impacts of the surface polarisation state, etc. Monitoring product selectivity allows the establishment of an appropriate strategy to generate a more reduced state of a hydrocarbon, such as CH₄ or higher carbon (C2) products. This article concentrates on studies that demonstrate the production of C1 and C2 products during CO₂ photoreduction using H₂O or H₂ as an electron and proton source. Finally, it highlights unresolved difficulties in achieving high selectivity and photoconversion efficiency of CO₂ in C1 and C2 products over various nanostructured materials.

Effect of oxygen storage materials on the performance of Pt-based three-way catalysts

Pt supported on oxygen storage materials (CeO2 and CeO2–ZrO2) as effective three-way catalysts.

Opportunities and challenges in the development of advanced materials for emission control catalysts

Advances in engine technologies are placing additional demands on emission control catalysts, which must now perform at lower temperatures, but at the same time be robust enough to survive harsh conditions encountered in engine exhaust. In this Review, we explore some of the materials concepts that could revolutionize the technology of emission control systems. These include single-atom catalysts, two-dimensional materials, three-dimensional architectures, core@shell nanoparticles derived via atomic layer deposition and via colloidal synthesis methods, and microporous oxides. While these materials provide enhanced performance, they will need to overcome many challenges before they can be deployed for treating exhaust from cars and trucks. We assess the state of the art for catalysing reactions related to emission control and also consider radical breakthroughs that could potentially completely transform this field.

Highly Active PdO/Mn3 O4 /CeO2 Nanocomposites Supported on One Dimensional Halloysite Nanotubes for Photoassisted Thermal Catalytic Methane Combustion

In this work, we have successfully triggered the aqueous auto-redox reactions between reductive Ce(OH)₃ and oxidative MnO₄ ^- /Pd²⁺ ions to form PdO/Mn₃ O₄ /CeO₂ (PMC) nanocomposites. PMC could spontaneously self-assemble into compact encapsulation on the surface of halloysite nanotubes (HNTs) to form the final one dimensional HNTs supported PMCs (HPMC). It is identified that there exists strong synergistic effects among the components of PdO, Mn₃ O₄ , and CeO₂ , and hence HPMC could show excellent performance on photoassisted thermal catalytic CH₄ combustion that its light-off temperature was sharply reduced to be 180 °C under visible light irradiation. Based on detailed studies, it is found that the catalytic reaction process well follows the classic MVK mechanism, and adsorption/activation of O₂ into active oxygen species (O*) should be the rate-determining step for CH₄ conversion.

Novel pyrene-pyridine oligomer nanorods for super-sensitive fluorescent detection of Pd2

Conjugated polymers (CPs) can be fabricated into conjugated polymer nanoparticles of various shapes, thus tuning the hydrophobicity and sensing performances of the parent polymers. Herein, two new hydrophobic oligomeric CPs containing pyrene-pyridyl moieties, P1 and P2, were directly prepared and conveniently converted into hydrophilic nanorods, i.e. P1NRs and P2NRs (about 4-21 and 6-20 nm in diameter), by a modified microemulsion method. Notably, separated P1NRs exhibit excellent stability while P2NRs tend to stack on each other perhaps due to their different rigidity of π-delocalized backbones, which may have a profound effect on their fluorescence properties. In addition, Pd²⁺ can coordinate with the pyridyl N atoms, thereby causing ultrasensitive fluorescence quenching of P1NRs and P2NRs owing to the aggregation of oligomeric CP nanorods. These two simple nanosensors can help to determine Pd²⁺ with detection limits as low as 1 and 70 nM, respectively. It is worth noting that biocompatible P1NRs with bright blue fluorescence can be employed for efficient imaging of trace level Pd²⁺ ions in live cells.

Sintering-resistant, highly thermally stable and well-dispersed Pd@CeO2/halloysite as an advanced three-way catalyst

The high thermal stability of halloysite (H)-supported core-shell Pd@CeO₂ endowed it with promising catalytic performance and superior sintering resistance as a three-way catalyst. In this work, the synthesis of Pd@CeO₂ nanoparticles with various shell thicknesses was performed, and the properties of the shell and support were examined. From the results, the Pd@6CeO₂/H catalyst (Ce/Pd = 6) without any pretreatment or activation was achieved with a well-dispersed and optimal shell thickness of Pd@6CeO₂ nanoparticles to inhibit sintering and aggregation via electrostatic attractions with halloysite. Moreover, the halloysite support imparted thermal stability for enhanced catalytic stability under long-term and high-temperature reaction conditions compared with Pd@6CZ/H (cerium-zirconium shell) and Pd@6CeO₂/Al₂O₃ catalysts. To further ascertain the electronic effect on halloysite, Pd@6CeO₂/H-12 (halloysite solution at pH = 12) was prepared. The results showed that Pd@6CeO₂/H-12 enhanced the catalytic activity and decreased the light-off temperature compared with the other studied catalysts, and these results were attributed to the high content of Ce³⁺ and oxygen vacancies and the strong interaction between Pd@6CeO₂ and halloysite, making it a promising three-way catalyst.

Comparative Study of Moisture-Treated Pd@CeO2/Al2O3 and Pd/CeO2/Al2O3 Catalysts for Automobile Exhaust Emission Reactions: Effect of Core-Shell Interface

In this article, moisture-treated Pd@CeO₂/Al₂O₃ and Pd/CeO₂/Al₂O₃ catalysts were synthesized and applied in automotive three-way catalytic (TWC) reactions. Compared to the Pd/CeO₂/Al₂O₃ catalyst, the Pd@CeO₂/Al₂O₃ core-shell catalyst had better TWC activities. Transmission electron microscopy (TEM) images and X-ray photoelectron spectra (XPS) showed excess PdO₂ on the Pd and CeO₂ interface of Pd@CeO₂ nanoparticles. Fourier transform infrared (FT-IR) spectra analysis demonstrated the generation of the hydroperoxyl (*OOH) groups on the surface of the Pd@CeO₂ nanoparticle. CO-diffuse reflectance Fourier transform (DRIFT) measurement suggested that the CO adsorbed on *OOH species contributed to the formation of CO₂ and intermediate *COOH. NO-DRIFT results showed that more *NO₂ species appeared on the moisture-treated Pd@CeO₂ nanoparticle, which was the main active site in the automobile TWC reaction. These were the main factors contributing to the moisture-treated Pd@CeO₂/Al₂O₃ catalyst's high catalytic activities. The collected data revealed the crucial role of the co-promoting effect of moisture and core-shell interface on TWC reactions over the Pd@CeO₂/Al₂O₃ catalyst, which could be applied to other catalytic reactions.

Cooperative Catalysis of Methane Oxidation through Modulating the Stabilization of PdO and Electronic Properties over Ti-Doped Alumina-Supported Palladium Catalysts

Poor low-temperature catalytic activity and durability are the main drawbacks of palladium-based catalysts for methane combustion. Herein, stable and active PdO particles are constructed by incorporating Ti into an alumina support, which makes the catalysts exhibit satisfactory methane combustion activity. The results of comprehensive characterization reveal that an appropriate amount of Ti doping induces the optimization of electron transfer and distribution, thus contributing to the construction and stabilization of active PdO lattices. The reactive oxygen mobility is improved and the optimal PdO/Pd⁰ combination is achieved, thanks to the amplified PdO-support interaction. In addition, the acid-base properties are regulated and Brønsted acid sites are generated by virtue of the adjustment of electronic properties, which facilitate stabilization of PdO as well. Hence, the Ti-containing catalyst exhibits superior activity for methane oxidation at low temperatures. Notably, the activity and cyclic performance of the catalyst can be further enhanced when undergoing long-term and isothermal heat treatment under the reactant stream and methane, and it demonstrates a high performance with 90% CH₄ conversion at 340 °C.

Ultrathin WO3 Nanosheets Converted from Metallic WS2 Sheets by Spontaneous Formation and Deposition of PdO Nanoclusters for Visible Light-Driven C-C Coupling Reactions

It is not facile to obtain ultrathin two-dimensional (2D) WO₃ nanosheets through the exfoliation of their bulk counterpart in solution due to strong covalent interaction between interlayers. In addition, they require additional functionalization with cocatalysts to expand their applicability in photocatalytic organic reactions owing to their insufficient conduction band edge position. Here, we report a chemical approach for the simultaneous production and functionalization of ultrathin 2D WO₃ nanosheets through the direct conversion of metallic WS₂ nanosheets, accomplished by the spontaneous formation and deposition of PdO nanoclusters on the nanosheet surface in H₂O. When chemically exfoliated metallic WS₂ nanosheets were simply mixed with K₂PdCl₄ in H₂O under mild conditions (50 °C, 1 h), they were converted to semiconducting WO₃ nanosheets on which PdO nanoclusters of a uniform size (∼3 nm) were spontaneously formed, leading to the production of PdO-functionalized ultrathin WO₃ (PdO@WO₃) nanohybrids. The conversion yield of WO₃ nanosheets from metallic WS₂ nanosheets increased with increasing coverage of PdO nanoclusters on the nanosheet surface. In addition, the conversion of WO₃ nanosheets induced by PdO nanocluster formation was effective only in H₂O but not in organic solvents, such as N-methylpyrrolidone and acetonitrile. A mechanical study suggests that the chemisorption of hydrated Pd precursors on the chalcogens of metallic WS₂ nanosheets leads to their facile oxidation by water molecules, producing WO₃ nanosheets covered with PdO nanoclusters. The as-prepared PdO@WO₃ nanosheets exhibited excellent photocatalytic activity and recyclability in Suzuki cross-coupling reactions of various aryl halides under visible light irradiation.

Core-shell design and well-dispersed Pd particles for three-way catalysis: Effect of halloysite nanotubes functionalized with Schiff base

In this study, we have described the synthesis of core@shell three-way catalyst with well-dispersed Pd nanoparticles which were intercalated into halloysite nanotubes (HNTs) material via ligand assistance. The prepared parameters of Pd@HNTs catalyst included amine source, the molar ratio of amine and aldehyde, and the addition of CeO₂ promoter. As a result, Pd@HNTs performed a good dispersion of Pd particles and high stability, which is attributed to the strong interaction between Pd and HNTs with Schiff base ligands and the high thermal resistance of HNTs as a sintering barrier. Moreover, the results of various characteristic analyses revealed that Pd@HNT-E12 (ethylenediamine: salicylaldehyde in a molar ratio of 1:2) exhibited the highest gases conversion to the others, which has excellent redox ability. Furthermore, the addition of CeO₂, which acted as both a promoter and a protector, could provide more oxygen vacancies for promoting NO reduction and CO and C₃H₈ oxidation at gradually elevated temperatures. Such core-shell catalyst Ce@Pd@HNT-E12 could avoid excess CeO₂ penetrating into the pore volume of halloysite support and facilitate the three-way catalytic reaction.

Synthesis of a Highly Stable Pd@CeO2 Catalyst for Methane Combustion with the Synergistic Effect of Urea and Citric Acid

Making use of synergy between urea and citric acid, a core-shell Pd@CeO₂ catalyst with spherical morphology was facilely synthesized by a hydrothermal method. The formation mechanism of the core-shell structure in the presence of citric acid and hydrogen peroxide was studied. Results showed that the Pd@CeO₂ catalyst exhibited high catalytic activity in methane oxidation. Pd nanoparticles were well stabilized by CeO₂ shell encapsulation, resulting in high stability of the catalyst. A high CH₄ conversion of 99% was retained after 50 h on-stream reaction at 500 °C. Additionally, many tiny pores on the CeO₂ shell surface were beneficial for the full contact between reactants and active components. Pd nanoparticles were highly dispersed inside the shell, improving the utilization efficiency of active components. The results also demonstrated that the Pd species in the catalyst existed in the form of oxidation state, mainly in PdO (ca. 66.6%), which played an essential part in methane combustion.