Degradation Mechanisms of Oxygen Evolution Reaction Electrocatalysts: A Combined Identical-Location Transmission Electron Microscopy and X-ray Photoelectron Spectroscopy Study

Enhanced Acidic Oxygen Evolution Reaction Performance by Anchoring Iridium Oxide Nanoparticles on Co3O4

The sluggish kinetics of the anodic process, known as the oxygen evolution reaction (OER), has posed a significant challenge for the practical application of proton exchange membrane water electrolyzers in industrial settings. This study introduces a high-performance OER catalyst by anchoring iridium oxide nanoparticles (IrO2) onto a cobalt oxide (Co3O4) substrate via a two-step combustion method. The resulting IrO2@Co3O4 catalyst demonstrates a significant enhancement in both catalytic activity and stability in acidic environments. Notably, the overpotential required to attain a current density of 10 mA cm-2, a commonly used benchmark for comparison, is merely 301 mV. Furthermore, stability is maintained over a duration of 80 h, as confirmed by the minimal rise in overpotential. Energy spectrum characterizations and experimental results reveal that the generation of OER-active Ir3+ species on the IrO2@Co3O4 surface is induced by the strong interaction between IrO2 and Co3O4. Theoretical calculations further indicate that IrO2 sites loaded onto Co3O4 have a lower energy barrier for *OOH deprotonation to form desorbed O2. Moreover, this interaction also stabilizes the iridium active sites by maintaining their chemical state, leading to superior long-term stability. These insights could significantly impact the strategies for designing and synthesizing more efficient OER electrocatalysts for broader industrial application.

Activity-Stability Relationships in Oxygen Evolution Reaction

The oxygen evolution reaction (OER) is a critical process in various sustainable energy technologies. Despite substantial progress in catalyst development, the practical application of OER catalysts remains hindered by the ongoing challenge of balancing high catalytic activity with long-term stability. We explore the inverse trends often observed between activity and stability, drawing on key insights from both experimental and theoretical studies. Special focus is placed on the performance of different electrodes and their interaction with acidic and alkaline media across a range of electrochemical conditions. This Perspective integrates recent advancements to present a thorough framework for understanding the mechanisms underlying the activity-stability relationship, offering strategies for the rational design of next-generation OER catalysts that successfully meet the dual demands of activity and durability.

Recent Progress in Balancing the Activity, Durability, and Low Ir Content for Ir-Based Oxygen Evolution Reaction Electrocatalysts in Acidic Media

Proton exchange membrane (PEM) electrolysis faces challenges associated with high overpotential and acidic environments, which pose significant hurdles in developing highly active and durable electrocatalysts for the oxygen evolution reaction (OER). Ir-based nanomaterials are considered promising OER catalysts for PEM due to their favorable intrinsic activity and stability under acidic conditions. However, their high cost and limited availability pose significant limitations. Consequently, numerous studies have emerged aimed at reducing iridium content while maintaining high activity and durability. Furthermore, the research on the OER mechanism of Ir-based catalysts has garnered widespread attention due to differing views among researchers. The recent progress in balancing activity, durability, and low iridium content in Ir-based catalysts is summarized in this review, with a particular focus on the effects of catalyst morphology, heteroatom doping, substrate introduction, and novel structure development on catalyst performance from four perspectives. Additionally, the recent mechanistic studies on Ir-based OER catalysts is discussed, and both theoretical and experimental approaches is summarized to elucidate the Ir-based OER mechanism. Finally, the perspectives on the challenges and future developments of Ir-based OER catalysts is presented.

Recent Research on Iridium-Based Electrocatalysts for Acidic Oxygen Evolution Reaction from the Origin of Reaction Mechanism

As the anode reaction of proton exchange membrane water electrolysis (PEMWE), the acidic oxygen evolution reaction (OER) is one of the main obstacles to the practical application of PEMWE due to its sluggish four-electron transfer process. The development of high-performance acidic OER electrocatalysts has become the key to improving the reaction kinetics. To date, although various excellent acidic OER electrocatalysts have been widely researched, Ir-based nanomaterials are still state-of-the-art electrocatalysts. Hence, a comprehensive and in-depth understanding of the reaction mechanism of Ir-based electrocatalysts is crucial for the precise optimization of catalytic performance. In this review, the origin and nature of the conventional adsorbate evolution mechanism (AEM) and the derived volcanic relationship on Ir-based electrocatalysts for acidic OER processes are summarized and some optimization strategies for Ir-based electrocatalysts based on the AEM are introduced. To further investigate the development strategy of high-performance Ir-based electrocatalysts, several unconventional OER mechanisms including dual-site mechanism and lattice oxygen mediated mechanism, and their applications are introduced in detail. Thereafter, the active species on Ir-based electrocatalysts at acidic OER are summarized and classified into surface Ir species and O species. Finally, the future development direction and prospect of Ir-based electrocatalysts for acidic OER are put forward.

Metal Doped Unconventional Phase IrNi Nanobranches: Tunable Electrochemical Nitrate Reduction Performance and Pollutants Upcycling

Electrochemical nitrate reduction (NO3RR) provides a new option to abate nitrate contamination with a low carbon footprint. Restricted by competitive hydrogen evolution, achieving satisfied nitrate reduction performance in neutral media is still a challenge, especially for the regulation of this multielectron multiproton reaction. Herein, facile element doping is adopted to tune the catalytic behavior of IrNi alloy nanobranches with an unconventional hexagonal close-packed (hcp) phase toward NO3RR. In particular, the obtained hcp IrNiCu nanobranches favor the ammonia production and suppress byproduct formation in a neutral electrolyte indicated by in situ differential electrochemical mass spectrometry, with a high Faradaic efficiency (FE) of 85.6% and a large yield rate of 1253 μg cm-2 h-1 at -0.4 and -0.6 V (vs reversible hydrogen electrode (RHE)), respectively. In contrast, the resultant hcp IrNiCo nanobranches promote the formation of nitrite, with a peak FE of 33.1% at -0.1 V (vs RHE). Furthermore, a hybrid electrolysis cell consisting of NO3RR and formaldehyde oxidation is constructed, which are both catalyzed by hcp IrNiCu nanobranches. This electrolyzer exhibits lower overpotential and holds the potential to treat polluted air and wastewater simultaneously, shedding light on green chemical production based on contaminate degradation.

Facet-Dependent Surface Restructuring on Nickel (Oxy)hydroxides: A Self-Activation Process for Enhanced Oxygen Evolution Reaction

Unraveling the catalyst surface structure and behavior during reactions is essential for both mechanistic understanding and performance optimization. Here we report a phenomenon of facet-dependent surface restructuring intrinsic to β-Ni(OH)2 catalysts during oxygen evolution reaction (OER), discovered by the correlative ex situ and operando characterization. The ex situ study after OER reveals β-Ni(OH)2 restructuring at the edge facets to form nanoporous Ni1-xO, which is Ni deficient containing Ni3+ species. Operando liquid transmission electron microscopy (TEM) and Raman spectroscopy further identify the active role of the intermediate β-NiOOH phase in both the OER catalysis and Ni1-xO formation, pinpointing the complete surface restructuring pathway. Such surface restructuring is shown to effectively increase the exposed active sites, accelerate Ni oxidation kinetics, and optimize *OH intermediate bonding energy toward fast OER kinetics, which leads to an extraordinary activity enhancement of ∼16-fold. Facilitated by such a self-activation process, the specially prepared β-Ni(OH)2 with larger edge facets exhibits a 470-fold current enhancement than that of the benchmark IrO2, demonstrating a promising way to optimize metal-(oxy)hydroxide-based catalysts.

Design of Superior Electrocatalysts for Proton-Exchange Membrane-Water Electrolyzers: Importance of Catalyst Stability and Evolution

By virtue of the high energy conversion efficiency and compact facility, proton exchange membrane water electrolysis (PEMWE) is a promising green hydrogen production technology ready for commercial applications. However, catalyst stability is a challenging but often-ignored topic for the electrocatalyst design, which retards the device applications of many newly-developed electrocatalysts. By defining catalyst stability as the function of activity versus time, we ascribe the stability issue to the evolution of catalysts or catalyst layers during the water electrolysis. We trace the instability sources of electrocatalysts as the function versus time for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in acid and classify them into internal and external sources. Accordingly, we summarize the latest studies for stability improvements into five strategies, i. e., thermodynamic stable active site construction, precatalyst design, support regulation, superwetting electrode fabrication, and catalyst-ionomer interface engineering. With the help of ex-situ/ in-situ characterizations and theoretical calculations, an in-depth understanding of the instability sources benefits the rational development of highly active and stable HER/OER electrocatalysts for PEMWE applications.

Constructing Robust 3D Ionomer Networks in the Catalyst Layer to Achieve Stable Water Electrolysis for Green Hydrogen Production

The widespread application of proton exchange membrane water electrolyzers (PEMWEs) is hampered by insufficient lifetime caused by degradation of the anode catalyst layer (ACL). Here, an important degradation mechanism has been identified, attributed to poor mechanical stability causing the mass transfer channels to be blocked by ionomers under operating conditions. By using liquid-phase atomic force microscopy, we directly observed that the ionomers were randomly distributed (RD) in the ACL, which occupied the mass transfer channels due to swelling, creeping, and migration properties. Interestingly, we found that alternating treatments of the ACL in different water/temperature environments resulted in forming three-dimensional ionomer networks (3D INs) in the ACL, which increased the mechanical strength of microstructures by 3 times. Benefitting from the efficient and stable mass transfer channels, the lifetime was improved by 19 times. A low degradation rate of approximately 3.0 μV/h at 80 °C and a high current density of 2.0 A/cm2 was achieved on a 50 cm2 electrolyzer. These data demonstrated a forecasted lifetime of 80 000 h, approaching the 2026 DOE lifetime target. This work emphasizes the importance of the mechanical stability of the ACL and offers a general strategy for designing and developing a durable PEMWE.

Expanding the Potential of Identical Location Scanning Transmission Electron Microscopy for Gas Evolving Reactions: Stability of Rhenium Molybdenum Disulfide Nanocatalysts for Hydrogen Evolution Reaction

Identical location (scanning) transmission electron microscopy provides valuable insights into the mechanisms of the activity and degradation of nanocatalysts during electrochemical reactions. However, the technique suffers from limitations that hinder its widespread use for nanocatalysts of gas evolving reactions, e.g., the hydrogen evolution reaction (HER). The main issue is the production of bubbles that cause the loss of electric contact in identical location measurements, which is critical for the correct cycling of the nanocatalysts and interpretation of the electron microscopy results. Herein, we systematically evaluate different set-ups, materials, and tools to allow the facile and reliable study of the stability of HER nanocatalysts. The optimized conditions are applied for the study of layered rhenium molybdenum disulfide (Re0.2Mo0.8S2) nanocatalysts, a relevant alternative to Pt catalysts for the HER. With our approach, we demonstrate that although the morphology of the Re0.2Mo0.8S2 catalyst is maintained during HER, chemical composition changes could be correlated to the electrochemical reaction. This study expands the potential of the IL(S)TEM technique for the construction of structure-property relationships of nanocatalysts of gas evolving reactions.

Efficient and sustainable water electrolysis achieved by excess electron reservoir enabling charge replenishment to catalysts

Suppressing the oxidation of active-Ir(III) in IrOx catalysts is highly desirable to realize an efficient and durable oxygen evolution reaction in water electrolysis. Although charge replenishment from supports can be effective in preventing the oxidation of IrOx catalysts, most supports have inherently limited charge transfer capability. Here, we demonstrate that an excess electron reservoir, which is a charged oxygen species, incorporated in antimony-doped tin oxide supports can effectively control the Ir oxidation states by boosting the charge donations to IrOx catalysts. Both computational and experimental analyses reveal that the promoted charge transfer driven by excess electron reservoir is the key parameter for stabilizing the active-Ir(III) in IrOx catalysts. When used in a polymer electrolyte membrane water electrolyzer, Ir catalyst on excess electron reservoir incorporated support exhibited 75 times higher mass activity than commercial nanoparticle-based catalysts and outstanding long-term stability for 250 h with a marginal degradation under a water-splitting current of 1 A cm-2. Moreover, Ir-specific power (74.8 kW g-1) indicates its remarkable potential for realizing gigawatt-scale H2 production for the first time.

Study on Oxygen Evolution Reaction of Ir Nanodendrites Supported on Antimony Tin Oxide

In this study, the iridium nanodendrites (Ir NDs) and antimony tin oxide (ATO)-supported Ir NDs (Ir ND/ATO) were prepared by a surfactant-mediated method to investigate the effect of ATO support and evaluate the electrocatalytic activity for the oxygen evolution reaction (OER). The nano-branched Ir ND structures were successfully prepared alone or supported on ATO. The Ir NDs exhibited major diffraction peaks of the fcc Ir metal, though the Ir NDs consisted of metallic Ir as well as Ir oxides. Among the Ir ND samples, Ir ND2 showed the highest mass-based OER catalytic activity (116 mA/mg at 1.8 V), while it suffered from high degradation in activity after a long-term test. On the other hand, Ir ND2/ATO had OER activity of 798 mA/mg, and this activity remained >99% after 100 cycles of LSV and the charge transfer resistance increased by less than 3 ohm. The enhanced durability of the OER mass activities of Ir ND2/ATO catalysts over Ir NDs and Ir black could be attributed to the small crystallite size of Ir and the increase in the ratio of Ir (III) to Ir (IV), improving the interactions between the Ir NDs and the ATO support.

Breaking the Activity and Stability Bottlenecks of Electrocatalysts for Oxygen Evolution Reactions in Acids

Oxygen evolution reaction (OER) is a cornerstone reaction for a variety of electrochemical energy conversion and storage systems such as water splitting, CO2 /N2 reduction, reversible fuel cells, and metal-air batteries. However, OER catalysis in acids suffers from extra sluggish kinetics due to the additional step of water dissociation along with its multiple electron transfer processes. Furthermore, OER catalysts often suffer from poor stability in harsh acidic electrolytes due to the severe dissolution/corrosion processes. The development of active and stable OER catalysts in acids is highly demanded. Here,  the recent advances in OER electrocatalysis in acids are reviewed and the key strategies are summarized to overcome the bottlenecks of activity and stability for both noble-metal-based and noble metal-free catalysts, including i) morphology engineering, ii) composition engineering, and iii) defect engineering. Recent achievements in operando characterization and theoretical calculations are summarized which provide an unprecedented understanding of the OER mechanisms regarding active site identification, surface reconstruction, and degradation/dissolution pathways. Finally, views are offered on the current challenges and opportunities to break the activity-stability relationships for acidic OER in mechanism understanding, catalyst design, as well as standardized stability and activity evaluation for industrial applications such as proton exchange membrane water electrolyzers and beyond.

Construction of steady-active self-supported porous Ir-based electrocatalysts for the oxygen evolution reaction

Developing highly active and stable oxygen evolution reaction (OER) catalysts for water electrolysis remains a great challenge. A self-supported Ir nanocatalyst was prepared via a self-assembly method. Its porous structure and residual metal incorporation contributed to its high activity and stability for the OER in acid.

Highly active and stable OER electrocatalysts derived from Sr2MIrO6 for proton exchange membrane water electrolyzers

Proton exchange membrane water electrolysis is a promising technology to produce green hydrogen from renewables, as it can efficiently achieve high current densities. Lowering iridium amount in oxygen evolution reaction electrocatalysts is critical for achieving cost-effective production of green hydrogen. In this work, we develop catalysts from Ir double perovskites. Sr2CaIrO6 achieves 10 mA cm-2 at only 1.48 V. The surface of the perovskite reconstructs when immersed in an acidic electrolyte and during the first catalytic cycles, resulting in a stable surface conformed by short-range order edge-sharing IrO6 octahedra arranged in an open structure responsible for the high performance. A proton exchange membrane water electrolysis cell is developed with Sr2CaIrO6 as anode and low Ir loading (0.4 mgIr cm-2). The cell achieves 2.40 V at 6 A cm-2 (overload) and no loss in performance at a constant 2 A cm-2 (nominal load). Thus, reducing Ir use without compromising efficiency and lifetime.

Carbon nanotube-titanium dioxide nanocomposite support for improved activity and stability of an iridium catalyst toward the oxygen evolution reaction

In order to improve the electrocatalytic activity and stability of an iridium (Ir) nanoparticle catalyst toward the oxygen evolution reaction (OER) in acidic electrolyte, carbon nanotube and titanium dioxide nanocomposites (CNT@TiO2) are presented as a high-performance support. TiO2 was synthesized on CNTs by using a novel layer-by-layer solution coating method that mimics atomic layer deposition (ALD) but is cost-effective and scalable. In the nanocomposites, CNTs serve as the electron pathways and the surface TiO2 layers protect CNTs from corrosion under the harsh OER conditions. Thus, CNT@TiO2 demonstrates excellent corrosion resistance as well as a high electrical conductivity (1.6 ± 0.2 S cm-1) comparable to that of Vulcan carbon (1.4 S cm-1). The interaction between Ir and TiO2 promotes the formation of Ir(iii) species, thereby enhancing the OER activity and stability of the Ir nanoparticle catalyst. Compared to commercial carbon-supported Ir (Ir/C) and Ir black catalysts, CNT@TiO2-supported Ir exhibits superior OER activity and stability.

High-Performance RuOx Catalyst with Advanced Mesoporous Structure for Oxygen Evolution Reaction

Polymer electrolyte membrane water electrolysis (PEMWE) is regarded as one of the most important cornerstone technologies in the upcoming hydrogen society. However, one of the major problems it encounters is its slow oxygen evolution kinetics, which necessitates the use of large amounts of precious metal catalysts to ensure a satisfactory reaction rate. Herein, we have prepared a series of RuO_x with porous structures and ultrahigh Ru utilization toward the oxygen evolution reaction. All porous samples exhibit an enhanced catalytic performance compared with commercial RuO_x. Particularly, for the RuO_x-350 sample, the overpotential to reach 10 mA cm^-2 is as low as 225 mV. It has obvious advantages among all reported pure RuO₂-based catalysts. Here, a new strategy was raised to construct efficient RuO₂ electrocatalysts with outstanding activity and stability for water electrolysis technology.

Stabilizing Oxide Nanolayer via Interface Confinement and Surface Hydroxylation

Surface hydroxylation over oxide catalysts often occurs in many catalytic processes involving H₂ and H₂O, which is considered to play an important role in elementary steps of the reactions. Here, monolayer CoO and CoOH_x nanoislands on Pt(111) are used as inverse model catalysts to study the effect of surface hydroxylation on the stability of Co oxide overlayers in O₂. Surface science experiments indicate that hydroxyl groups formed on CoO nanoislands produced by deuterium-spillover can enhance oxidation resistance of the Co oxide nanostructures. Theoretical calculation shows that the interfacial adhesion between CoO and Pt is linearly strengthened with the increasing hydroxylation degree of CoO surface. Thus, the interface confinement effect between CoO and Pt can be enhanced by the surface hydroxylation due to the more reduced Co ions and stronger Co-Pt bonding at the CoOH_x/Pt interface.

Water electrolysis: from textbook knowledge to the latest scientific strategies and industrial developments

Replacing fossil fuels with energy sources and carriers that are sustainable, environmentally benign, and affordable is amongst the most pressing challenges for future socio-economic development. To that goal, hydrogen is presumed to be the most promising energy carrier. Electrocatalytic water splitting, if driven by green electricity, would provide hydrogen with minimal CO2 footprint. The viability of water electrolysis still hinges on the availability of durable earth-abundant electrocatalyst materials and the overall process efficiency. This review spans from the fundamentals of electrocatalytically initiated water splitting to the very latest scientific findings from university and institutional research, also covering specifications and special features of the current industrial processes and those processes currently being tested in large-scale applications. Recently developed strategies are described for the optimisation and discovery of active and durable materials for electrodes that ever-increasingly harness first-principles calculations and machine learning. In addition, a technoeconomic analysis of water electrolysis is included that allows an assessment of the extent to which a large-scale implementation of water splitting can help to combat climate change. This review article is intended to cross-pollinate and strengthen efforts from fundamental understanding to technical implementation and to improve the 'junctions' between the field's physical chemists, materials scientists and engineers, as well as stimulate much-needed exchange among these groups on challenges encountered in the different domains.

Electrochemical evaluation of the de-/re-activation of oxygen evolving Ir oxide

Understanding the influence of dynamic and stationary polarization on the deactivation of state-of-the-art IrOx catalysts is imperative for the design and operation of robust and efficient proton exchange membrane water...

BaLaIr double mixed metal oxides as competitive catalysts for oxygen evolution electrocatalysis in acidic media

The prepared double mixed metal oxide BaIrO2.937/La3IrO7 with a surface of IrOx formed by Ba and La leaching exhibits excellent performance for boosting the OER in acidic media.

Stable Acidic Water Oxidation with a Cobalt-Iron-Lead Oxide Catalyst Operating via a Cobalt-Selective Self-Healing Mechanism

The instability and expense of anodes for water electrolyzers with acidic electrolytes can be overcome through the implementation of a cobalt-iron-lead oxide electrocatalyst, [Co-Fe-Pb]O_x , that is self-healing in the presence of dissolved metal precursors. However, the latter requirement is pernicious for the membrane and especially the cathode half-reaction since Pb²⁺ and Fe³⁺ precursors poison the state-of-the-art platinum H₂ evolving catalyst. To address this, we demonstrate the invariably stable operation of [Co-Fe-Pb]O_x in acidic solutions through a cobalt-selective self-healing mechanism without the addition of Pb²⁺ and Fe³⁺ and investigate the kinetics of the process. Soft X-ray absorption spectroscopy reveals that low concentrations of Co²⁺ in the solution stabilize the catalytically active Co(Fe) sites. The highly promising performance of this system is showcased by steady water electrooxidation at 80±1 °C and 10 mA cm^-2 , using a flat electrode, at an overpotential of 0.56±0.01 V on a one-week timescale.

Gd-Doped Ni-Oxychloride Nanoclusters: New Nanoscale Electrocatalysts for High-Performance Water Oxidation through Surface and Structural Modification

Oxygen evolution reaction (OER) is a bottleneck process in the water-splitting module for sustainable and clean energy production. Transition metal-based electrocatalysts can be effective as water-splitting catalytic materials because of their appropriate redox properties and natural abundance, but the slow kinetics because of strong adsorption and consequently slow desorption of intermediates on the active sites of catalysts severely hamper the dynamics of the released molecular oxygen and thus remains a formidable challenge. Herein, we report the development of structurally and surface-modified PA-Gd-Ni(OH)₂Cl (partially alkylated gadolinium-doped nickel oxychloride) nanoclusters (NCs, size ≤ 3 nm) for enhanced and stable OER catalysis at low overpotential and high turnover frequency. The ameliorated catalytic performance was achieved by controlling the surface coverage of these NCs with hydrophobic ligands and through the incorporation of electronegative atoms to facilitate easy adsorption/desorption of intermediates on the catalyst surface, thus improving the liberation of O₂. Such a surface and structural modification and uniform distribution at the nanoscale length are indeed worth considering to selectively tune the catalytic potential and further modernize the electrode materials for the challenging OER process.

Morphological and Structural Evolution of Co3O4 Nanoparticles Revealed by in Situ Electrochemical Transmission Electron Microscopy during Electrocatalytic Water Oxidation

Unveiling the mechanism of electrocatalytic processes is fundamental for the search of more efficient and stable electrode materials for clean energy conversion devices. Although several in situ techniques are now available to track structural changes during electrocatalysis, especially of water oxidation, a direct observation, in real space, of morphological changes of nanostructured electrocatalysts is missing. Herein, we implement an in situ electrochemical Transmission Electron Microscopy (in situ EC-TEM) methodology for studying electrocatalysts of the oxygen evolution reaction (OER) during operation, by using model cobalt oxide Co₃O₄ nanoparticles. The observation conditions were optimized to mimic standard electrochemistry experiments in a regular electrochemical cell, allowing cyclic voltammetry and chronopotentiometry to be performed in similar conditions in situ and ex situ. This in situ EC-TEM method enables us to observe the chemical, morphological, and structural evolutions occurring in the initial nanoparticle-based electrode exposed to different aqueous electrolytes and under OER conditions. The results show that surface amorphization occurs, yielding a nanometric cobalt (oxyhydr)oxide-like phase during OER. This process is irreversible and occurs to an extent that has not been described before. Furthermore, we show that the pH and counterions of the electrolytes impact this restructuration, shedding light on the materials properties in neutral phosphate electrolytes. In addition to the structural changes followed in situ during the electrochemical measurements, this study demonstrates that it is possible to rely on in situ electrochemical TEM to reveal processes in electrocatalysts while preserving a good correlation with ex situ regular electrochemistry.