Ring-Opening Transformation of 5-Hydroxymethylfurfural Using a Golden Single-Atomic-Site Palladium Catalyst

5-Hydroxymethylfurfural and its Downstream Chemicals: A Review of Catalytic Routes

Biomass assumes an increasingly vital role in the realm of renewable energy and sustainable development due to its abundant availability, renewability, and minimal environmental impact. Within this context, 5-hydroxymethylfurfural (HMF), derived from sugar dehydration, stands out as a critical bio-derived product. It serves as a pivotal multifunctional platform compound, integral in synthesizing various vital chemicals, including furan-based polymers, fine chemicals, and biofuels. The high reactivity of HMF, attributed to its highly active aldehyde, hydroxyl, and furan ring, underscores the challenge of selectively regulating its conversion to obtain the desired products. This review highlights the research progress on efficient catalytic systems for HMF synthesis, oxidation, reduction, and etherification. Additionally, it outlines the techno-economic analysis (TEA) and prospective research directions for the production of furan-based chemicals. Despite significant progress in catalysis research, and certain process routes demonstrating substantial economics, with key indicators surpassing petroleum-based products, a gap persists between fundamental research and large-scale industrialization. This is due to the lack of comprehensive engineering research on bio-based chemicals, making the commercialization process a distant goal. These findings provide valuable insights for further development of this field.

Upgrading Waste Polylactide via Catalyst-Controlled Tandem Hydrolysis-Oxidation

As plastic waste pollution continues to pose significant challenges to our environment, it is crucial to develop eco-friendly processes that can transform plastic waste into valuable chemical products in line with the principles of green chemistry. One major challenge is breaking down plastic waste into economically valuable carbon resources. This however presents an opportunity for sustainable circular economies. In this regard, a flexible approach is presented that involves the use of supported-metal catalysts to selectively degrade polylactide waste using molecular oxygen. This protocol has several advantages, including its operation under organic solvent-free and mild conditions, simplicity of implementation, and high atom efficiency, resulting in minimal waste. This approach enables the chemical upcycling of polylactide waste into valuable chemicals such as pyruvic acid, acetic acid, or a mixture containing equimolar amounts of acetic acid and formaldehyde, providing a viable alternative for accessing key value-added feedstocks from waste and spent plastics.

Recent Progress and Opportunity of Metal Single-Atom Catalysts for Biomass Conversion Reactions

The conversion of lignocellulosic biomass into platform chemicals and fuels by metal single atoms is a new domain in solid catalysis research. Unlike the conventional catalysis route, single-atom catalysts (SACs) proliferate maximum utilization efficiency, high catalytic activity, and good selectivity to the desired product with an ultralow loading of the active sites. More strikingly, SACs show a unique cost-effective pathway for the conversion of complex sugar molecules to value-added chemicals in high yield and selectivity, which may be hindered by conventional metal nanoparticles. Primarily, SACs having adjustable active sites could be easily modified using sophisticated synthetic techniques based on their intended reactions. This review covers current research on the use of SACs with a strong emphasis on the fundamentals of catalyst design, and their distinctive activities in each type of reaction (hydrogenation, hydrogenolysis, hydrodeoxygenation, oxidation, and dehydrogenation). Furthermore, the fundamental insights into the superior actions of SACs within the opportunity and prospects for the industrial-scale synthesis of value-added products from the lignocelluloses are covered.

Highly active, ultra-low loading single-atom iron catalysts for catalytic transfer hydrogenation

Highly effective and selective noble metal-free catalysts attract significant attention. Here, a single-atom iron catalyst is fabricated by saturated adsorption of trace iron onto zeolitic imidazolate framework-8 (ZIF-8) followed by pyrolysis. Its performance toward catalytic transfer hydrogenation of furfural is comparable to state-of-the-art catalysts and up to four orders higher than other Fe catalysts. Isotopic labeling experiments demonstrate an intermolecular hydride transfer mechanism. First principles simulations, spectroscopic calculations and experiments, and kinetic correlations reveal that the synthesis creates pyrrolic Fe(II)-plN3 as the active center whose flexibility manifested by being pulled out of the plane, enabled by defects, is crucial for collocating the reagents and allowing the chemistry to proceed. The catalyst catalyzes chemoselectively several substrates and possesses a unique trait whereby the chemistry is hindered for more acidic substrates than the hydrogen donors. This work paves the way toward noble-metal free single-atom catalysts for important chemical reactions.

Promotion Effect of Well-Defined Deposited Water Layer on Carbon Monoxide Oxidation Catalyzed by Single-Atom Alloys

Single-atom alloys (SAAs) exhibit excellent catalytic performance and unique electronic structures, emerging as promising catalysts for potential industrial reactions. While most of them have been widely employed under reducing conditions, few are applied in oxidation reactions. Herein, using density functional theory calculations and microkinetic simulations, we demonstrate that a well-defined one water layer can improve CO oxidation on model SAAs, with reaction rates increased by orders of magnitude. It is found that the formation of hydrogen bonds and the transfer of charges effectively enhance the adsorption and activation of oxygen molecules at the H₂O/SAA interfaces, which not only increases the surface coverage of O₂ species but also reduces the energy barrier of CO oxidation. The proposed strategy in this work would extend the application range of SAA catalysts to oxidation reactions.

H+ -H- Pairs in Partially Oxidized MAX Phases for Bifunctional Catalytic Conversion of Furfurals into Linear Ketones

Currently, less favorable C=O hydrogenation and weak concerted acid catalysis cause unsatisfactory catalytic performance in the upgrading of biomass-derived furfurals (i.e., furfural, 5-methyl furfural, and 5-hydroxymethyl furfural) to ketones (i.e., cyclopentanone, 2,5-hexanedione, and 1-hydroxyl-2,5-hexanedione). A series of partially oxidized MAX phase (i.e., Ti₃ AlC₂ , Ti₂ AlC, Ti₃ SiC₂ ) supporting Pd catalysts were fabricated, which showed high catalytic activity; Pd/Ti₃ AlC₂ in particular displayed high performance for conversion of furfurals into targeted ketones. Detailed studies of the catalytic mechanism confirm that in situ hydrogen spillover generates Frustrated Lewis H⁺ -H^- pairs, which not only act as the hydrogenation sites for selective C=O hydrogenation but also provide acid sites for ring opening. The close intimate hydrogenation and acid sites promote bifunctional catalytic reactions, substantially reducing the reported minimum reaction temperature of various furfurals by at least 30-60 °C.

Catalysis of Alloys: Classification, Principles, and Design for a Variety of Materials and Reactions

Alloying has long been used as a promising methodology to improve the catalytic performance of metallic materials. In recent years, the field of alloy catalysis has made remarkable progress with the emergence of a variety of novel alloy materials and their functions. Therefore, a comprehensive disciplinary framework for catalytic chemistry of alloys that provides a cross-sectional understanding of the broad research field is in high demand. In this review, we provide a comprehensive classification of various alloy materials based on metallurgy, thermodynamics, and inorganic chemistry and summarize the roles of alloying in catalysis and its principles with a brief introduction of the historical background of this research field. Furthermore, we explain how each type of alloy can be used as a catalyst material and how to design a functional catalyst for the target reaction by introducing representative case studies. This review includes two approaches, namely, from materials and reactions, to provide a better understanding of the catalytic chemistry of alloys. Our review offers a perspective on this research field and can be used encyclopedically according to the readers' individual interests.

Alloy-Driven Efficient Electrocatalytic Oxidation of Biomass-Derived 5-Hydroxymethylfurfural towards 2,5-Furandicarboxylic Acid: A Review

In recent years, electrocatalysis was progressively developed to facilitate the selective oxidation of biomass-derived 5-hydroxymethylfurfural (HMF) towards the value-added chemical 2,5-furandicarboxylic acid (FDCA). Among reported electrocatalysts, alloy materials have demonstrated superior electrocatalytic properties due to their tunable electronic and geometric properties. However, a specific discussion of the potential impacts of alloy structures on the electrocatalytic HMF oxidation performance has not yet been presented in available Reviews. In this regard, this Review introduces the most recent perspectives on the alloy-driven electrocatalysis for HMF oxidation towards FDCA, including oxidation mechanism, alloy nanostructure modulation, and external conditions control. Particularly, modulation strategies for electronic and geometric structures of alloy electrocatalysts have been discussed. Challenges and suggestions are also provided for the rational design of alloy electrocatalysts. The viewpoints presented herein are anticipated to potentially contribute to a further development of alloy-driven electrocatalytic oxidation of HMF towards FDCA and to help boost a more sustainable and efficient biomass refining system.

Iodine-Modified Pd Catalysts Promote the Bifunctional Catalytic Synthesis of 2,5-Hexanedione from C6 Furan Aldehydes

Currently, low intimacy between hydrogenation sites and acidic sites causes unsatisfactory catalytic activity and selectivity for the synthesis of 2,5-hexanedione from C₆ furan aldehydes (5-methylfurfural, 5-hydroxymethylfurfural). Herein, iodine(I) modification of Pd-supported catalysts (such as PdI/Al₂ O₃ and PdI/SiO₂ ) was investigated to modulate the hydrogenation sites and acidic sites. Unlike Pd catalysts that produced 71.4 % yield of 2-hydroxymethyl-5-methyl tetrahydrofuran via an overhydrogenation route of 5-methylfurfural, PdI catalysts showed a high efficiency for 2,5-hexanedione with 93.7 % yield by a hydrogenative ring-opening route. More importantly, the selective synthesis of 2,5-hexanedione from 5-hydroxymethylfurfural with a high yield of 50.2 % by the hydrogenolysis and subsequent ring-opening route was reported for the first time. I-modified Pd nanoparticles produced in-situ hydrogen spillover, which promoted the selective C=O hydrogenation and ring-opening steps by regulating the adsorption configuration of the reactants and the transformation of Lewis to Brønsted acidity, respectively.

Recent Advances in Reductive Upgrading of 5-Hydroxymethylfurfural via Heterogeneous Thermocatalysis

The catalytic conversion of 5-hydroxymethylfufural (HMF), one of the vital platform chemicals in biomass upgrading, holds great promise for producing highly valuable chemicals through sustainable routes, thereby alleviating the dependence on fossil feedstocks and reducing CO₂ emissions. The reductive upgrading (hydrogenation, hydrogenolysis, ring-opening, ring-rearrangement, amination, etc.) of HMF has exhibited great potential to produce monomers, liquid fuel additives, and other valuable chemicals. Thermocatalytic conversion has a significant advantage over photocatalysis and electrocatalysis in productivity. In this Review, the recent achievements of thermo-reductive transformation of HMF to various chemicals using heterogeneous catalytic systems are presented, including the catalytic systems (catalyst and solvent), reaction conditions, (reaction temperature, pressure, etc.), and reaction mechanisms. The current challenges and future opportunities are discussed as well, aiming at guiding the catalyst design and practical scalable productions.

Efficient Production of Adipic Acid by a Two-Step Catalytic Reaction of Biomass-Derived 2,5-Furandicarboxylic Acid

Efficient catalytic ring-opening coupled with hydrogenation is a promising but challenging reaction for producing adipic acid (AA) from 2,5-furan dicarboxylic acid (FDCA). In this study, AA synthesis is carried out in two steps from FDCA via tetrahydrofuran-2,5-dicarboxylic acid (THFDCA) over a recyclable Ru/Al₂ O₃ and an ionic liquid, [MIM(CH₂ )₄ SO₃ H]I (MIM=methylimidazolium) to deliver 99 % overall yield of AA. Ru/Al₂ O₃ is found to be an efficient catalyst for hydrogenation and hydrogenolysis of FDCA to deliver THFDCA and 2-hydroxyadipic acid (HAA), respectively, where ruthenium is more economically viable than well-known palladium or rhodium hydrogenation catalysts. H₂ chemisorption shows that the alumina phase strongly affects the interaction between Ru nanoparticles (NPs) and supports, resulting in materials with high dispersion and small size of Ru NPs, which in turn are responsible for the high conversion of FDCA. An ionic liquid system, [MIM(CH₂ )₄ SO₃ H]I is applied to the hydrogenolysis of THFDCA for AA production. The [MIM(CH₂ )₄ SO₃ H]I exhibits superior activity, enables simple product isolation with high purity, and reduces the severe corrosion problems caused by the conventional hydroiodic acid catalytic system.

Tungsten Promoted Ni/Al2O3 as a Noble-Metal-Free Catalyst for the Conversion of 5-Hydroxymethylfurfural to 1-Hydroxy-2,5-Hexanedione

The conversion of 5-hydroxymethylfurfural (HMF) to 1-hydroxy-2,5-hexanedione (HHD) represented a typical route for high-value utilization of biomass. However, this reaction was often catalyzed by the noble metal catalyst. In this manuscript, W promoted Ni/Al2O3 was prepared as a noble-metal-free catalyst for this transformation. The catalysts were characterized by XRD, XPS, NH3-TPD, TEM, and EDS-mapping to study the influence of the introduction of W. There was an interaction between Ni and W, and strong acid sites were introduced by the addition of W. The W promoted Ni/Al2O3 showed good selectivity to HHD when used as a catalyst for the hydrogenation of HMF in water. The influences of the content of W, temperature, H2 pressure, reaction time, and acetic acid (AcOH) were studied. NiWOx/Al2O3-0.5 (mole ratio of W:Ni = 0.5) was found to be the most suitable catalyst. The high selectivity to HHD was ascribed to the acid sites introduced by W. This was proved by the fact that the selectivity to HHD was increased a lot when AcOH was added just using Ni/Al2O3 as catalysts. 59% yield of HHD was achieved on NiWOx/Al2O3-0.5 at 393 K, 4 MPa H2 reacting for 6 h, which was comparable to the noble metal catalyst, showing the potential application in the production of HHD from HMF.

Noble Metal-Based Multimetallic Nanoparticles for Electrocatalytic Applications

Noble metal-based multimetallic nanoparticles (NMMNs) have attracted great attention for their multifunctional and synergistic effects, which offer numerous catalytic applications. Combined experimental and theoretical studies have enabled formulation of various design principles for tuning the electrocatalytic performance through controlling size, composition, morphology, and crystal structure of the nanoparticles. Despite significant advancements in the field, the chemical synthesis of NMMNs with ideal characteristics for catalysis, including high activity, stability, product-selectivity, and scalability is still challenging. This review provides an overview on structure-based classification and the general synthesis of NMMN electrocatalysts. Furthermore, postsynthetic treatments, such as the removal of surfactants to optimize the activity, and utilization of NMMNs onto suitable support for practical electrocatalytic applications are highlighted. In the end, future direction and challenges associated with the electrocatalysis of NMMNs are covered.

Nitrogen-Doped Carbon Composites with Ordered Macropores and Hollow Walls

Metal-organic frameworks provide versatile templates for the fabrication of various metal/carbon materials, but most of the derived composites possess only microspores, limiting the accessibility of embedded active sites. Herein, we report the construction of cobalt/nitrogen-doped carbon composites with a three-dimensional (3D) ordered macroporous and hollow-wall structure (H-3DOM-Co/NC) using a single-crystal ordered macropore (SOM)-ZIF-8@ZIF-67 as precursor. During the pyrolysis, the interconnected macroporous structure of SOM-ZIF-8@ZIF-67 is mostly preserved, whereas the pore wall achieves a solid-to-hollow transformation with Co nanoparticles formed in the hollow walls. The 3D-ordered macroporous carbon skeleton may effectively promote long-range mass transfer and the hollow wall can facilitate local accessibility of active sites. This unique structure can greatly boost its catalytic activity in the selective hydrogenation of biomass-derived furfural to cyclopentanol, much superior to its counterparts without this well-designed hierarchically porous structure.

Effect of Coordination Environment Surrounding a Single Pt Site on the Liquid-Phase Aerobic Oxidation of 5-Hydroxymethylfurfural

As the frontier in heterogeneous catalyst, a monomer and positively charged active sites in the single-atom catalyst (SAC), anchored by high electronegative N, O, S, P, etc., atoms, may not be active for the multispecies (O₂, substrates, intermediates, solvent etc.) involved liquid-phase aerobic oxidation. Here, with catalytic, aerobic oxidation of 5-hydroxymethylfurfural as an example, Pt SAC (Pt₁-N₄) was synthesized and tested first. With commercial Pt/C (Pt loading of 5 wt %) as a benchmark, 2,5-furandicarboxylic acid (FDCA) yield of 97.6% was obtained. Pt SAC (0.56 wt %) gave a much lower FDCA yield (28.8%). By changing the coordination atoms from highly electronegative N to low electronegative Co atoms, the prepared Pt single-atom alloy (SAA, Pt₁-Co₃) catalyst with ultralow Pt loading (0.06 wt %) gave a much high FDCA yield (99.6%). Density functional theory (DFT) calculations indicated that positively charged Pt sites (+0.712e) in Pt₁-N₄ almost lost the capability for oxygen adsorption and activation, as well as the adsorption for the key intermediate. In Pt₁-Co₃ SAA, the central negatively charged Pt atom (-0.446e) facilitated the adsorption of the key intermediate; meanwhile, the nearby Co atoms around the Pt atom constituted the O₂-preferred adsorption/activation sites. This work shows the difference between the SAC with NPs and the SAA during liquid-phase oxidation of HMF and gives a useful guide in the future single-atom catalyst design in other related reactions.

Low-Temperature Synthesis of Single Palladium Atoms Supported on Defective Hexagonal Boron Nitride Nanosheet for Chemoselective Hydrogenation of Cinnamaldehyde

Metal-support interactions are of great importance in determining the support-activity in heterogeneous catalysis. Here we report a low-temperature synthetic strategy to create atomically dispersed palladium atoms anchored on defective hexagonal boron nitride (h-BN) nanosheet. Density functional theory (DFT) calculations suggest that the nitrogen-containing B vacancy can provide stable anchoring sites for palladium atoms. The presence of single palladium atoms was confirmed by spherical aberration correction electron microscopy and extended X-ray absorption fine structure measurement. This catalyst showed exceptional efficiency in chemoselective hydrogenation of cinnamaldehyde, along with excellent recyclability, sintering-resistant ability, and scalability. We anticipate this synthetic approach for the synthesis of high-quality SACs based on h-BN support is amenable to large-scale production of bench-stable catalysts with maximum atom efficiency for industrial applications.

Effect of Pd Coordination and Isolation on the Catalytic Reduction of O2 to H2O2 over PdAu Bimetallic Nanoparticles

The direct synthesis of hydrogen peroxide (H₂ + O₂ → H₂O₂) may enable low-cost H₂O₂ production and reduce environmental impacts of chemical oxidations. Here, we synthesize a series of Pd₁Au_x nanoparticles (where 0 ≤ x ≤ 220, ∼10 nm) and show that, in pure water solvent, H₂O₂ selectivity increases with the Au to Pd ratio and approaches 100% for Pd₁Au₂₂₀. Analysis of in situ XAS and ex situ FTIR of adsorbed ¹²CO and ¹³CO show that materials with Au to Pd ratios of ∼40 and greater expose only monomeric Pd species during catalysis and that the average distance between Pd monomers increases with further dilution. Ab initio quantum chemical simulations and experimental rate measurements indicate that both H₂O₂ and H₂O form by reduction of a common OOH* intermediate by proton-electron transfer steps mediated by water molecules over Pd and Pd₁Au_x nanoparticles. Measured apparent activation enthalpies and calculated activation barriers for H₂O₂ and H₂O formation both increase as Pd is diluted by Au, even beyond the complete loss of Pd-Pd coordination. These effects impact H₂O formation more significantly, indicating preferential destabilization of transition states that cleave O-O bonds reflected by increasing H₂O₂ selectivities (19% on Pd; 95% on PdAu₂₂₀) but with only a 3-fold reduction in H₂O₂ formation rates. The data imply that the transition states for H₂O₂ and H₂O formation pathways differ in their coordination to the metal surface, and such differences in site requirements require that we consider second coordination shells during the design of bimetallic catalysts.

Cu@Pd/C with Controllable Pd Dispersion as a Highly Efficient Catalyst for Hydrogen Evolution from Ammonia Borane

A series of Cu@Pd/C with different Pd contents was prepared using the galvanic reduction method to disperse Pd on the surface of Cu nanoparticles on Cu/C. The dispersion of Pd was regulated by the Cu(I) on the surface, which was introduced by pulse oxidation. The Cu₂O did not react during the galvanic reduction process and restricted the Pd atoms to a specific area. The pulse oxidation method was demonstrated to be an effective process to control the oxidization degree of Cu on Cu/C and then to govern the dispersion of Pd. The catalysts were characterized by transmission electron microscopy (TEM), high-resolution transmission electron microscope (HRTEM), high angular annular dark field scanning TEM (HAADF-STEM), energy-dispersive spectroscopy (EDS) mapping, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), auger electron spectroscopy (AES), and inductively coupled plasma optical emission spectrometer (ICP-OES), which were used to catalyze the hydrogen evolution from ammonia borane. The Cu@Pd/C had much higher activity than the PdCu/C, which was prepared by the impregnation method. The TOF increased as the Cu₂O in Cu/C used for the preparation of Cu@Pd/C increased, and the maximum TOF was 465 mol_H2 min^-1 mol_Pd^-1 at 298 K on Cu@Pd_0.5/C-640 (0.5 wt % of Pd, 640 mL of air was pulsed during the preparation of Cu/C-640). The activity could be maintained in five continuous processes, showing the strong stability of the catalysts.

Preparation of 1-Hydroxy-2,5-hexanedione from HMF by the Combination of Commercial Pd/C and Acetic Acid

The development of a simple and durable catalytic system for the production of chemicals from a high concentration of a substrate is important for biomass conversion. In this manuscript, 5-hydroxymethylfurfural (HMF) was converted to 1-hydroxy-2,5-hexanedione (HHD) using the combination of commercial Pd/C and acetic acid (AcOH) in water. The influence of temperature, H₂ pressure, reaction time, catalyst amount and the concentration of AcOH and HMF on this transformation was investigated. A 68% yield of HHD was able to be obtained from HMF at a 13.6 wt% aqueous solution with a 98% conversion of HMF. The resinification of intermediates on the catalyst was characterized to be the main reason for the deactivation of Pd/C. The reusability of the used Pd/C was studied to find that most of the activity could be recovered by being washed in hot tetrahydrofuran.