Revealing the Mechanism of Multiwalled Carbon Nanotube Growth on Supported Nickel Nanoparticles by in Situ Synchrotron X-ray Diffraction, Density Functional Theory, and Molecular Dynamics Simulations

Surface Carbon Formation and its Impact on Methane Dry Reforming Kinetics on Rhodium-Based Catalysts by Operando Raman Spectroscopy

A mechanism for carbon deposition and its impact on the reaction kinetics of Methane Dry Reforming (MDR) using Rhodium-based catalysts is presented. By integrating Raman spectroscopy with kinetic analysis in an operando-annular chemical reactor under strict chemical conditions, we discovered that carbon deposition on a Rh/α-Al2O3 catalyst follows a nucleation-growth mechanism. The dynamics of carbon aggregates at the surface is found to be ruled by the CO2/CH4 ratio and the inlet CH4 concentration. The findings elucidate the spatiotemporal development of carbon aggregates on the catalyst surface and their effects on catalytic performance. Furthermore, the proposed mechanism for carbon formation shows that the influence of CO2 on MDR kinetics is an indirect result of carbon accumulation over time frames exceeding the turnover frequency, thus reconciling conflicting reports in the literature regarding CO2's kinetic role in MDR.

In situ cell for grazing-incidence x-ray diffraction on thin films in thermal catalysis

A cell for synchrotron-based grazing-incidence x-ray diffraction at ambient pressures and moderate temperatures in a controlled gas atmosphere is presented. The cell is suited for the in situ study of thin film samples under catalytically relevant conditions. To some extent, in addition to diffraction, the cell can be simultaneously applied for x-ray reflectometry and fluorescence studies. Different domes enclosing the sample have been studied and selected to ensure minimum contribution to the diffraction patterns. The applicability of the cell is demonstrated using synchrotron radiation by monitoring structural changes of a 3 nm Pd thin film upon interaction with gas-phase hydrogen and during acetylene semihydrogenation at 150 °C. The cell allows investigation of very thin films under catalytically relevant conditions.

Wood-Derived Freestanding Carbon-Based Electrode with Hierarchical Structure for Industrial-Level Hydrogen Production

The sustainable and scalable fabrication of low-cost, efficient, and durable electrocatalysts that operate well at industrial-level current density is urgently needed for large-scale implementation of the water splitting to produce hydrogen. In this work, an integrated carbon electrode is constructed by encapsulating Ni nanoparticles within N-doped carbonized wood framework (Ni@NCW). Such integrated electrode with hierarchically porous structure facilitates mass transfer process for hydrogen evolution reaction (HER). Ni@NCW electrode can be employed directly as a robust electrocatalyst for HER, which affords the industrial-level current density of 1000 mA cm-2 at low overpotential of 401 mV. The freestanding binder-free electrode exhibits extraordinary stability for 100 h. An anion exchange membrane water electrolysis (AEMWE) electrolyzer assembled with such freestanding carbon electrode requires only a lower cell voltage of 2.43 V to achieve ampere-level current of 4.0 A for hydrogen production without significant performance degradation. These advantages reveal the great potential of this strategy in designing cost-effective freestanding electrode with monometallic, bimetallic, or trimetallic species based on abundant natural wood resources for water splitting.

Zirconium Carbide Mediates Coke‐Resistant Methane Dry Reforming on Nickel‐Zirconium Catalysts

Graphitic deposits anti-segregate into Ni⁰ nanoparticles to provide restored CH₄ adsorption sites and near-surface/dissolved C atoms, which migrate to the Ni⁰ /ZrO₂ interface and induce local Zr_x C_y formation. The resulting oxygen-deficient carbidic phase boundary sites assist in the kinetically enhanced CO₂ activation toward CO(g). This interface carbide mechanism allows for enhanced spillover of carbon to the ZrO₂ support, and represents an alternative catalyst regeneration pathway with respect to the reverse oxygen spillover on Ni-CeZr_x O_y catalysts. It is therefore rather likely on supports with limited oxygen storage/exchange kinetics but significant carbothermal reducibility.

Dynamic State and Active Structure of Ni-Co Catalyst in Carbon Nanofiber Growth Revealed by in Situ Transmission Electron Microscopy

Alloy catalysts often show superior effectiveness in the growth of carbon nanotubes/nanofibers (CNTs/CNFs) as compared to monometallic catalysts. However, due to the lack of an understanding of the active state and active structure, the origin of the superior performance of alloy catalysts is unknown. In this work, we report an in situ transmission electron microscopy (TEM) study of the CNF growth enabled by one of the most active known alloy catalysts, i.e., Ni-Co, providing insights into the active state and the interaction between Ni and Co in the working catalyst. We reveal that the functioning catalyst is highly dynamic, undergoing constant reshaping and periodic elongation/contraction. Atomic-scale imaging combined with in situ electron energy-loss spectroscopy further identifies the active structure as a Ni-Co metallic alloy (face-centered cubic, FCC). Aided by the molecular dynamics simulation and density functional theory calculations, we rationalize the dynamic behavior of the catalyst and the growth mechanism of CNFs and provide insight into the origin of the superior performance of the Ni-Co alloy catalyst.

Deactivation-free ethanol steam reforming at nickel-tipped carbon filaments

Ni based catalysts have been widely studied for H2 production due to the ability of Ni to break C-C and C-H bonds. In this work, we study inverse catalysts prepared by well-controlled sub-monolayer deposition of CeO2 nanocubes onto Ni thin films for ethanol steam reforming (ESR). Results show that controlling the coverage of CeO2 nanocubes on Ni enhances H2 production by more than an order of magnitude compared to pure Ni. Contrary to the idea that C deposits must be continuously oxidized for sustained H2 production, the surface of the most active catalysts show significant C deposition, yet no deactivation is observed. HAADF-STEM analysis reveals the formation of carbon filaments (CFILs), which propel Ni particles upward at the filament tips via a catalytic tip growth mechanism, resulting in a Ni@CFIL active phase for ESR. Near-ambient pressure XPS indicates that the Ni@CFIL active phase forms as a result of C gradients at the interface between regions of pure Ni metal and domains of closely packed CeO2 nanocubes. These results show that the mesoscale morphology of deposited CeO2 nanocubes is responsible for templating the formation of a Ni@CFIL catalyst, which resists deactivation leading to highly active and stable H2 production from ethanol.

Catalytic decomposition of methane into hydrogen and high-value carbons: combined experimental and DFT computational study

Thermocatalytic decomposition (TCD) of methane can produce hydrogen and valuable nanocarbon co-products with low to near-zero CO₂ emission.

Manipulating interstitial carbon atoms in the nickel octahedral site for highly efficient hydrogenation of alkyne

Light elements in the interstitial site of transition metals have strong influence on heterogeneous catalysis via either expression of surface structures or even direct participation into reaction. Interstitial atoms are generally metastable with a strong environmental dependence, setting up giant challenges in controlling of heterogeneous catalysis. Herein, we show that the desired carbon atoms can be manipulated within nickel (Ni) lattice for improving the selectivity in acetylene hydrogenation reaction. The radius of octahedral space of Ni is expanded from 0.517 to 0.524 Å via formation of Ni₃Zn, affording the dissociated carbon atoms to readily dissolve and diffuse at mild temperatures. Such incorporated carbon atoms coordinate with the surrounding Ni atoms for generation of Ni₃ZnC_0.7 and thereof inhibit the formation of subsurface hydrogen structures. Thus, the selectivity and stability are dramatically improved, as it enables suppressing the pathway of ethylene hydrogenation and restraining the accumulation of carbonaceous species on surface.

Chirality Pure Carbon Nanotubes: Growth, Sorting, and Characterization

Single-walled carbon nanotubes (SWCNTs) have been attracting tremendous attention owing to their structure (chirality) dependent outstanding properties, which endow them with great potential in a wide range of applications. The preparation of chirality-pure SWCNTs is not only a great scientific challenge but also a crucial requirement for many high-end applications. As such, research activities in this area over the last two decades have been very extensive. In this review, we summarize recent achievements and accumulated knowledge thus far and discuss future developments and remaining challenges from three aspects: controlled growth, postsynthesis sorting, and characterization techniques. In the growth part, we focus on the mechanism of chirality-controlled growth and catalyst design. In the sorting part, we organize and analyze existing literature based on sorting targets rather than methods. Since chirality assignment and quantification is essential in the study of selective preparation, we also include in the last part a comprehensive description and discussion of characterization techniques for SWCNTs. It is our view that even though progress made in this area is impressive, more efforts are still needed to develop both methodologies for preparing ultrapure (e.g., >99.99%) SWCNTs in large quantity and nondestructive fast characterization techniques with high spatial resolution for various nanotube samples.