Iridium-Tungsten Alloy Nanodendrites as pH-Universal Water-Splitting Electrocatalysts

Recent Progress in Balancing the Activity, Durability, and Low Ir Content for Ir-Based Oxygen Evolution Reaction Electrocatalysts in Acidic Media

Proton exchange membrane (PEM) electrolysis faces challenges associated with high overpotential and acidic environments, which pose significant hurdles in developing highly active and durable electrocatalysts for the oxygen evolution reaction (OER). Ir-based nanomaterials are considered promising OER catalysts for PEM due to their favorable intrinsic activity and stability under acidic conditions. However, their high cost and limited availability pose significant limitations. Consequently, numerous studies have emerged aimed at reducing iridium content while maintaining high activity and durability. Furthermore, the research on the OER mechanism of Ir-based catalysts has garnered widespread attention due to differing views among researchers. The recent progress in balancing activity, durability, and low iridium content in Ir-based catalysts is summarized in this review, with a particular focus on the effects of catalyst morphology, heteroatom doping, substrate introduction, and novel structure development on catalyst performance from four perspectives. Additionally, the recent mechanistic studies on Ir-based OER catalysts is discussed, and both theoretical and experimental approaches is summarized to elucidate the Ir-based OER mechanism. Finally, the perspectives on the challenges and future developments of Ir-based OER catalysts is presented.

Facile synthesis of Ir-based high-entropy alloy nanomaterials for efficient oxygen evolution electrocatalysis

High-entropy alloy (HEA) nanomaterials have emerged as promising candidates as oxygen evolution reaction (OER) electrocatalyst to overcome the existing issues of the sluggish reaction kinetics and poor stability. In this study, IrxRuCoCuNi HEA three-dimensional-nanoframeworks (3DNF) are prepared using a scalable approach-the spray-drying technique combined with thermal decomposition reduction (SD-TDR). The optimized catalyst, Ir2RuCoCuNi, demonstrates superior OER performance, with an overpotential of 264 mV at 10 mA cm-2 and a Tafel slope of 47 mV dec-1, considerably surpassing the catalytic activity of commercial IrO2. Electrochemical data reveal high electron transfer efficiency and a significant electrochemically active surface area (ECSA), attributed to its 3DNF porous structure and favorable surface self-reconstruction into (oxy)hydroxides during the OER. While increasing Ir content enhances catalytic activity, economic analysis highlights compositions with reduced Ir content, such as IrRu2CoCuNi and IrRuCo2CuNi, as cost-effective alternatives for practical applications. These findings underscore the potential of HEA 3DNFs for industrial-scale electrocatalysis and provide insights into balancing performance and cost for next-generation OER catalysts.

Phytochemical-enhanced NiO nanostructures for superior oxygen evolution and asymmetric supercapacitor applications

The development of new energy conversion and storage technologies has contributed to the widespread use of renewable energy. However, new methodologies for electrochemical energy storage systems remain to be developed. This study presents a facile, low-cost, scalable, and environmentally friendly method for the synthesis of nickel oxide (NiO) nanostructures by hydrothermal methods using lotus root extract. The different volumes of lotus root extract were tested on NiO nanostructures (sample 1, sample 2) using 1 ml and 2 ml amounts of the extract, respectively. Therefore, phytochemicals from lotus extract have influenced the surface morphology, crystal quality, optical band gap, electrical conductivity, and surface active sites of NiO nanostructures. Sample 2 of the NiO nanostructures was found to be highly active for oxygen evolution reaction (OER) and showed an overpotential of 380 mV at 10 mA cm−2 and a durability of 30 h at 10 mA cm−2. Furthermore, sample 2 of NiO has shown specific capacitance of 1503.84 F g−1 at 2 A g−1 as well as cycling stability over a period of forty thousand GCD cycles. The percentage specific capacitance retention were highly improved up to 100.6%. An asymmetric energy storage device has been constructed using NiO sample 2 as the anode electrode material, demonstrating excellent specific capacity of about 1113 C g−1 at 5 A g−1. For the asymmetric supercapacitor device, a power density of 20000 W kg−1 and an energy density of 245 Wh kg−1 were obtained. In a study of cycling stability for 40000 GCD cycles, it was observed that the asymmetric device retained 96.86% of its specific capacitance. A significant contribution was made to the electrochemical performance of sample 2 of NiO by phytochemicals derived from lotus extract.

Ultrathin Carbon Shell Protecting Copper Sites to Boost Anodic Hydrogen Production via Low-Potential Formaldehyde Oxidation

The oxidation of aldehydes on a copper-based electrocatalyst within a small potential window can produce hydrogen at the anode, thus offering a bipolar hydrogen production system. However, the inherent activity and stability of Cu-based electrocatalysts for aldehyde oxidation are still not satisfactory in practical application. Herein, by coating an ultrathin carbon shell on the copper sphere, an effective and stable formaldehyde oxidation reaction (FOR) can be realized to produce H2 at a very low potential. FOR needs only a potential of 0.13 V (vs RHE) to reach a current density of 100 mA cm-2. By coupling FOR with hydrogen evolution reaction (HER), hydrogen is generated simultaneously at both the cathode and the anode. The Faraday efficiency of H2 at the bipolar state is close to 100%. In a flow cell, it needs a low cell voltage of 0.1 V to reach a current density of 100 mA cm-2. Moreover, it can be operated steadily for more than 30 h at high current density. The carbon shell acts as an armor to protect the Cu(0) sites, avoid the oxidation of copper, and keep the catalyst activity for a long time in the electrolytic process. Experimental and theoretical calculation results indicate that electron transfer occurs at the interface between the copper core and ultrathin carbon shell. The ultrathin carbon-coated Cu reduces the reaction energy barrier, making the C-H bond more easily fractured and facilitating H coupling to generate H2. This study provides a basic principle for the design of copper-based electrocatalysts with long durability and activity.

Advances in Noble Metal Electrocatalysts for Acidic Oxygen Evolution Reaction: Construction of Under-Coordinated Active Sites

Renewable energy-driven proton exchange membrane water electrolyzer (PEMWE) attracts widespread attention as a zero-emission and sustainable technology. Oxygen evolution reaction (OER) catalysts with sluggish OER kinetics and rapid deactivation are major obstacles to the widespread commercialization of PEMWE. To date, although various advanced electrocatalysts have been reported to enhance acidic OER performance, Ru/Ir-based nanomaterials remain the most promising catalysts for PEMWE applications. Therefore, there is an urgent need to develop efficient, stable, and cost-effective Ru/Ir catalysts. Since the structure-performance relationship is one of the most important tools for studying the reaction mechanism and constructing the optimal catalytic system. In this review, the recent research progress from the construction of unsaturated sites to gain a deeper understanding of the reaction and deactivation mechanism of catalysts is summarized. First, a general understanding of OER reaction mechanism, catalyst dissolution mechanism, and active site structure is provided. Then, advances in the design and synthesis of advanced acidic OER catalysts are reviewed in terms of the classification of unsaturated active site design, i.e., alloy, core-shell, single-atom, and framework structures. Finally, challenges and perspectives are presented for the future development of OER catalysts and renewable energy technologies for hydrogen production.

Ir Nanoparticles Supported on Oxygen-Deficient Vanadium Oxides Prepared by a Polyoxovanadate Precursor for Enhanced Electrocatalytic Hydrogen Evolution

Developing highly active electrocatalysts is crucial for the application of electrocatalytic water splitting. In this study, we prepared vanadium oxide-graphene carbon nanocomposites (VxOy/C) with abundant defects using a carbon- and oxygen-rich hexavanadate derivative Na2[V6O7{(OCH2)3CCH3}4] as a precursor without the addition of an extra carbon source. Subsequently, the VxOy/C was used as a catalyst support to load a small amount of Ir, forming the Ir/VxOy/C nanoelectrocatalyst. This catalyst exhibited low hydrogen evolution overpotentials of only 18.90 and 13.46 mV at a working current density of 10 mA cm-2 in 1.0 M KOH and 0.5 M H2SO4 electrolyte systems, outperforming the commercial Pt/C catalysts. Additionally, the catalyst showed excellent chemical stability and long-term durability. This work provides a new strategy for the design and synthesis of highly active electrocatalysts for water splitting.

CuCl2/FeCl3 Bimetallic Photocatalyst for Sustainable Ethylene Production from Ethanol via Recoverable Redox Cycles

Photocatalytic conversions of ethanol to valuable chemicals are significant organic synthesis reactions. Herein, we developed a CuCl2/FeCl3 bimetallic photocatalyst for sustainable dehydration of ethanol to ethylene by recoverable redox cycles. The selectivity of ethylene was 98.3% for CuCl2/FeCl3, which is much higher than that of CuCl2 (34.5%) and FeCl3 (86.5%). Due to the ligand-to-metal charge transfer (LMCT) process involved in generating the liquid products, the CuCl2/FeCl3 catalyst will be reduced to CuCl/FeCl2. Oxygen (O2) is required for the recovery of CuCl2/FeCl3 to avoid exhaustion. The soluble Fe3+/Fe2+ redox species deliver catalyst regeneration properties more efficiently than single metal couples, making a series of redox reactions (Cu2+/Cu+, Fe3+/Fe2+, and O2/ethanol couples) recyclable with synergistic effects. A flow reactor was designed to facilitate the continuous production of ethylene. The understanding of bimetallic synergism and consecutive reactions promotes the industrial application process of photocatalytic organic reactions.

Design of Superior Electrocatalysts for Proton-Exchange Membrane-Water Electrolyzers: Importance of Catalyst Stability and Evolution

By virtue of the high energy conversion efficiency and compact facility, proton exchange membrane water electrolysis (PEMWE) is a promising green hydrogen production technology ready for commercial applications. However, catalyst stability is a challenging but often-ignored topic for the electrocatalyst design, which retards the device applications of many newly-developed electrocatalysts. By defining catalyst stability as the function of activity versus time, we ascribe the stability issue to the evolution of catalysts or catalyst layers during the water electrolysis. We trace the instability sources of electrocatalysts as the function versus time for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in acid and classify them into internal and external sources. Accordingly, we summarize the latest studies for stability improvements into five strategies, i. e., thermodynamic stable active site construction, precatalyst design, support regulation, superwetting electrode fabrication, and catalyst-ionomer interface engineering. With the help of ex-situ/ in-situ characterizations and theoretical calculations, an in-depth understanding of the instability sources benefits the rational development of highly active and stable HER/OER electrocatalysts for PEMWE applications.

Galvanic replacement-induced preparation of bloom-like Pt23Ni77 for methanol coupled efficient hydrogen production

Galvanic replacement reaction (GRR) leverages the difference in metal reduction potentials to regulate the structure of nanomaterials. The crucial aspect of constructing highly active catalysts lies in the precise manipulation of both the oxidative dissolution of sacrificial template metals and reductive deposition of alternate metals. Herein, we investigated the morphological transformation of metal Ni as a sacrificial template in the presence of different amounts of H2PtCl6 solution and the Pt4+ substitution of Ni to achieve the redistribution of elements on the catalyst surface, which provides superior performance in both the methanol oxidation reaction (MOR) and hydrogen evolution reaction (HER). The uniform distribution of Pt on a three-dimensional transition metal Ni substrate allows for the complete exposure of the noble metal to the catalyst surface. This distribution increases the reaction area, facilitating easy access for reactants and promoting electron transfer. Meanwhile, Pt (1.39 Å) has a larger atomic radius compared to Ni (1.24 Å), and the substitution reaction in the transition metal phase induces strong compressive strain, which effectively regulates the electronic structure of Ni.

High-Performance Iridium-Molybdenum Oxide Electrocatalysts for Water Oxidation in Acid: Bayesian Optimization Discovery and Experimental Testing

Ir oxides are costly and scarce catalysts for oxygen evolution reaction (OER) in acid. There has been extensive interest in developing alternatives that are either Ir-free or require smaller amounts of Ir to drive the reactions at acceptable rates. One design strategy is to identify Ir-based mixed oxides that achieve similar performance while requiring smaller amounts of Ir. The obstacle to this strategy has been a very large phase space of the Ir-based mixed metal oxides, in terms of the metals combined with Ir and the different crystallographic structures of the mixed oxides, which prevents a thorough exploration of possible materials. In this work, we developed a workflow that uses machine-learning-aided Bayesian optimization in combination with density functional theory to make the exploration of this phase space plausible. This screening identified Mo as a promising dopant for forming acid-tolerant Ir-based oxides for the OER. We synthesized and characterized the Ir-Mo mixed oxides in the form of thin-film electrocatalysts with a known surface area. We show that these mixed oxides exhibited overpotentials ∼30 mV lower than a pure Ir control while maintaining 24% lower Ir dissolution rates than the Ir control. These findings suggest that Mo is a promising dopant and highlight the promise of machine learning to guide the experimental exploration and optimization of catalytic materials.

Heteroatom Doping Promoting CoP for Driving Water Splitting

CoP nanomaterials have been extensively regarded as one of the most promising electrocatalysts for overall water splitting due to their unique bifunctionality. Although the great promise for future applications, some important issues should also be addressed. Heteroatom doping has been widely acknowledged as a potential strategy for improving the electrocatalytic performance of CoP and narrowing the gap between experimental study and industrial applications. Recent years have witnessed the rapid development of heteroatom-doped CoP electrocatalysts for water splitting. Aiming to provide guidance for the future development of more effective CoP-based electrocatalysts, we herein organize a comprehensive review of this interesting field, with the special focus on the effects of heteroatom doping on the catalytic performance of CoP. Additionally, many heteroatom-doped CoP electrocatalysts for water splitting are also discussed, and the structure-activity relationship is also manifested. Finally, a systematic conclusion and outlook is well organized to provide direction for the future development of this interesting field.

Recent Progress of Transition Metal Compounds as Electrocatalysts for Electrocatalytic Water Splitting

Hydrogen has enormous commercial potential as a secondary energy source because of its high calorific value, clean combustion byproducts, and multiple production methods. Electrocatalytic water splitting is a viable alternative to the conventional methane steam reforming technique, as it operates under mild conditions, produces high-quality hydrogen, and has a sustainable production process that requires less energy. Electrocatalysts composed of precious metals like Pt, Au, Ru, and Ag are commonly used in the investigation of hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). Nevertheless, their limited availability and expensive cost restrict practical use. In contrast, electrocatalysts that do not contain precious metals are readily available, cost-effective, environmentally friendly, and possess electrocatalytic performance equal to that of noble metals. However, considerable research effort must be devoted to create cost-effective and high-performing catalysts. This article provides a comprehensive examination of the reaction mechanism involved in electrocatalytic water splitting in both acidic and basic environments. Additionally, recent breakthroughs in catalysts for both the hydrogen evolution and oxygen evolution reactions are also discussed. The structure-activity relationship of the catalyst was deep-going discussed, together with the prospects of current obstacles and potential for electrocatalytic water splitting, aiming at provide valuable perspectives for the advancement of economical and efficient electrocatalysts on an industrial scale.

Bimetallic Nanoalloy Catalysts for Green Energy Production: Advances in Synthesis Routes and Characterization Techniques

Bimetallic Nanoalloy catalysts have diverse uses in clean energy, sensing, catalysis, biomedicine, and energy storage, with some supported and unsupported catalysts. Conventional synthetic methods for producing bimetallic alloy nanoparticles often produce unalloyed and bulky particles that do not exhibit desired characteristics. Alloys, when prepared with advanced nanoscale methods, give higher surface area, activity, and selectivity than individual metals due to changes in their electronic properties and reduced size. This review demonstrates the synthesis methods and principles to produce and characterize highly dispersed, well-alloyed bimetallic nanoalloy particles in relatively simple, effective, and generalized approaches and the overall existence of conventional synthetic methods with modifications to prepare bimetallic alloy catalysts. The basic concepts and mechanistic understanding are represented with purposely selected examples. Herein, the enthralling properties with widespread applications of nanoalloy catalysts in heterogeneous catalysis are also presented, especially for Hydrogen Evolution Reaction (HER), Oxidation Reduction Reaction (ORR), Oxygen Evolution Reaction (OER), and alcohol oxidation with a particular focus on Pt and Pd-based bimetallic nanoalloys and their numerous fields of applications. The high entropy alloy is described as a complicated subject with an emphasis on laser-based green synthesis of nanoparticles and, in conclusion, the forecasts and contemporary challenges for the controlled synthesis of nanoalloys are addressed.

Study on Oxygen Evolution Reaction of Ir Nanodendrites Supported on Antimony Tin Oxide

In this study, the iridium nanodendrites (Ir NDs) and antimony tin oxide (ATO)-supported Ir NDs (Ir ND/ATO) were prepared by a surfactant-mediated method to investigate the effect of ATO support and evaluate the electrocatalytic activity for the oxygen evolution reaction (OER). The nano-branched Ir ND structures were successfully prepared alone or supported on ATO. The Ir NDs exhibited major diffraction peaks of the fcc Ir metal, though the Ir NDs consisted of metallic Ir as well as Ir oxides. Among the Ir ND samples, Ir ND2 showed the highest mass-based OER catalytic activity (116 mA/mg at 1.8 V), while it suffered from high degradation in activity after a long-term test. On the other hand, Ir ND2/ATO had OER activity of 798 mA/mg, and this activity remained >99% after 100 cycles of LSV and the charge transfer resistance increased by less than 3 ohm. The enhanced durability of the OER mass activities of Ir ND2/ATO catalysts over Ir NDs and Ir black could be attributed to the small crystallite size of Ir and the increase in the ratio of Ir (III) to Ir (IV), improving the interactions between the Ir NDs and the ATO support.

Breaking the Activity and Stability Bottlenecks of Electrocatalysts for Oxygen Evolution Reactions in Acids

Oxygen evolution reaction (OER) is a cornerstone reaction for a variety of electrochemical energy conversion and storage systems such as water splitting, CO2 /N2 reduction, reversible fuel cells, and metal-air batteries. However, OER catalysis in acids suffers from extra sluggish kinetics due to the additional step of water dissociation along with its multiple electron transfer processes. Furthermore, OER catalysts often suffer from poor stability in harsh acidic electrolytes due to the severe dissolution/corrosion processes. The development of active and stable OER catalysts in acids is highly demanded. Here,  the recent advances in OER electrocatalysis in acids are reviewed and the key strategies are summarized to overcome the bottlenecks of activity and stability for both noble-metal-based and noble metal-free catalysts, including i) morphology engineering, ii) composition engineering, and iii) defect engineering. Recent achievements in operando characterization and theoretical calculations are summarized which provide an unprecedented understanding of the OER mechanisms regarding active site identification, surface reconstruction, and degradation/dissolution pathways. Finally, views are offered on the current challenges and opportunities to break the activity-stability relationships for acidic OER in mechanism understanding, catalyst design, as well as standardized stability and activity evaluation for industrial applications such as proton exchange membrane water electrolyzers and beyond.

Designing Oxide Catalysts for Oxygen Electrocatalysis: Insights from Mechanism to Application

The electrochemical oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) are fundamental processes in a range of energy conversion devices such as fuel cells and metal-air batteries. ORR and OER both have significant activation barriers, which severely limit the overall performance of energy conversion devices that utilize ORR/OER. Meanwhile, ORR is another very important electrochemical reaction involving oxygen that has been widely investigated. ORR occurs in aqueous solutions via two pathways: the direct 4-electron reduction or 2-electron reduction pathways from O2 to water (H2O) or from O2 to hydrogen peroxide (H2O2). Noble metal electrocatalysts are often used to catalyze OER and ORR, despite the fact that noble metal electrocatalysts have certain intrinsic limitations, such as low storage. Thus, it is urgent to develop more active and stable low-cost electrocatalysts, especially for severe environments (e.g., acidic media). Theoretically, an ideal oxygen electrocatalyst should provide adequate binding to oxygen species. Transition metals not belonging to the platinum group metal-based oxides are a low-cost substance that could give a d orbital for oxygen species binding. As a result, transition metal oxides are regarded as a substitute for typical precious metal oxygen electrocatalysts. However, the development of oxide catalysts for oxygen reduction and oxygen evolution reactions still faces significant challenges, e.g., catalytic activity, stability, cost, and reaction mechanism. We discuss the fundamental principles underlying the design of oxide catalysts, including the influence of crystal structure, and electronic structure on their performance. We also discuss the challenges associated with developing oxide catalysts and the potential strategies to overcome these challenges.

IrMo Nanocluster-Doped Porous Carbon Electrocatalysts Derived from Cucurbit[6]uril Boost Efficient Alkaline Hydrogen Evolution

Electrocatalysts based on noble metals have been proven efficient for high-purity hydrogen production. However, the sluggish kinetics of the hydrogen evolution reaction (HER) in alkaline media caused by high water dissociation energy largely hampers this electrochemical process. To improve the electrocatalytic activity, we fabricate an effective porous carbon matrix derived from cucurbit[6]uril using a template-free method to support iridium-molybdenum (IrMo) nanoclusters. As proof of concept, the resulting IrMo-doped carbon electrocatalyst (IrMo-CBC) was found to boost the alkaline HER significantly. Owing to the unique in-plane hole structure and the nitrogen-rich backbone of cucurbit[6]uril as well as the ultrafine IrMo nanoclusters, IrMo-CBC exhibits pronounced alkaline HER activity with an extremely low overpotential of 12 mV at 10 mA cm^-2, an ultrasmall Tafel slope (28.06 mV dec^-1), a superior faradic efficiency (98%), and a TOF of 11.6 H₂ s^-1 at an overpotential of 50 mV, outperforming most iridium-based electrocatalysts and commercial Pt/C.

Rhenium Suppresses Iridium (IV) Oxide Crystallization and Enables Efficient, Stable Electrochemical Water Oxidation

IrO₂ as benchmark electrocatalyst for acidic oxygen evolution reaction (OER) suffers from its low activity and poor stability. Modulating the coordination environment of IrO₂ by chemical doping is a methodology to suppress Ir dissolution and tailor adsorption behavior of active oxygen intermediates on interfacial Ir sites. Herein, the Re-doped IrO₂ with low crystallinity is rationally designed as highly active and robust electrocatalysts for acidic OER. Theoretical calculations suggest that the similar ionic sizes of Ir and Re impart large spontaneous substitution energy and successfully incorporate Re into the IrO₂ lattice. Re-doped IrO₂ exhibits a much larger migration energy from IrO₂ surface (0.96 eV) than other dopants (Ni, Cu, and Zn), indicating strong confinement of Re within the IrO₂ lattice for suppressing Ir dissolution. The optimal catalysts (Re: 10 at%) exhibit a low overpotential of 255 mV at 10 mA cm^-2 and a high stability of 170 h for acidic OER. The comprehensive mechanism investigations demonstrate that the unique structural arrangement of the Ir active sites with Re-dopant imparts high performance of catalysts by minimizing Ir dissolution, facilitating *OH adsorption and *OOH deprotonation, and lowering kinetic barrier during OER. This study provides a methodology for designing highly-performed catalysts for energy conversion.

Boosting Electrocatalytic Oxidation of Formic Acid on Ir(IV)-Doped PdAg Alloy Nanodendrites with Sub-5 nm Branches

The formic acid oxidation reaction (FAOR) represents an important class of small organic molecule oxidation and is central to the practical application of fuel cells. In this study, we report the fabrication of Ir(IV)-doped PdAg alloy nanodendrites with sub-5 nm branches via stepwise synthesis in which the precursors of Pd and Ag were co-reduced, followed by the addition of IrCl₃ to conduct an in situ galvanic replacement reaction. When serving as the electrocatalyst for the FAOR in an acidic medium, Ir(IV) doping unambiguously enhanced the activity of PdAg alloy nanodendrites and improved the reaction kinetics and long-term stability. In particular, the carbon-supported PdAgIr nanodendrites exhibited a prominent mass activity with a value of 1.09 A mg_Pd^-1, which is almost 2.0 times and 2.7 times that of their PdAg and Pd counterparts, and far superior to that of commercial Pt/C. As confirmed by the means of the DFT simulations, this improved electrocatalytic performance stems from the reduced overall barrier in the oxidation of formic acid into CO₂ during the FAOR and successful d-band tuning, together with the stabilization of Pd atoms. The current study opens a new avenue for engineering Pd-based trimetallic nanocrystals with versatile control over the morphology and composition, shedding light on the design of advanced fuel cell electrocatalysts.

Heterostructured Ultrathin Two-Dimensional Co-FeOOH Nanosheets@1D Ir-Co(OH)F Nanorods for Efficient Electrocatalytic Water Splitting

It is highly desirable to develop high-performance and robust electrocatalysts for overall water splitting, as the existing electrocatalysts exhibit poor catalytic performance toward hydrogen and oxygen evolution reactions (HER and OER) in the same electrolytes, resulting in high cost, low energy conversion efficiency, and complicated operating procedures. Herein, a heterostructured electrocatalyst is realized by growing Co-ZIF-67-derived 2D Co-doped FeOOH on 1D Ir-doped Co(OH)F nanorods, denoted as Co-FeOOH@Ir-Co(OH)F. The Ir-doping couples with the synergy between Co-FeOOH and Ir-Co(OH)F effectively modulate the electronic structures and induce defect-enriched interfaces. This bestows Co-FeOOH@Ir-Co(OH)F with abundant exposed active sites, accelerated reaction kinetics, improved charge transfer abilities, and optimized adsorption energies of reaction intermediates, which ultimately boost the bifunctional catalytic activity. Consequently, Co-FeOOH@Ir-Co(OH)F exhibits low overpotentials of 192/231/251 and 38/83/111 mV at current densities of 10/100/250 mA cm^-2 toward the OER and HER in a 1.0 M KOH electrolyte, respectively. When Co-FeOOH@Ir-Co(OH)F is used for overall water splitting, cell voltages of 1.48/1.60/1.67 V are required at current densities of 10/100/250 mA cm^-2. Furthermore, it possesses outstanding long-term stability for OER, HER, and overall water splitting. Our study provides a promising way to prepare advanced heterostructured bifunctional electrocatalysts for overall alkaline water splitting.

Noble metal nanodendrites: growth mechanisms, synthesis strategies and applications

Inorganic nanodendrites (NDs) have become a kind of advanced nanomaterials with broad application prospects because of their unique branched architecture. The structural characteristics of nanodendrites include highly branched morphology, abundant tips/edges and high-index crystal planes, and a high atomic utilization rate, which give them great potential for usage in the fields of electrocatalysis, sensing, and therapeutics. Therefore, the rational design and controlled synthesis of inorganic (especially noble metals) nanodendrites have attracted widespread attention nowadays. The development of synthesis strategies and characterization methodology provides unprecedented opportunities for the preparation of abundant nanodendrites with interesting crystallographic structures, morphologies, and application performances. In this review, we systematically summarize the formation mechanisms of noble metal nanodendrites reported in recent years, with a special focus on surfactant-mediated mechanisms. Some typical examples obtained by innovative synthetic methods are then highlighted and recent advances in the application of noble metal nanodendrites are carefully discussed. Finally, we conclude and present the prospects for the future development of nanodendrites. This review helps to deeply understand the synthesis and application of noble metal nanodendrites and may provide some inspiration to develop novel functional nanomaterials (especially electrocatalysts) with enhanced performance.

Research on engineered electrocatalysts for efficient water splitting: a comprehensive review

Water electrolysis plays an interesting role toward hydrogen generation for overcoming global environmental crisis and solving the energy storage problem. However, there is still a deficiency of efficient electrocatalysts to overcome sluggish kinetics for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). Great efforts have been employed to produce potential catalysts with low overpotential, rapid kinetics, and excellent stability for HER and OER. At present, hydrogen economy is driven by electrocatalysts with excellent characteristics; thus, systematic design strategy has become the driving force to exploit earth-abundant transition metal-based electrocatalysts toward H₂ economy. In this review, the recent progress on newer materials including metals, alloys, and transition metal oxides (manganese oxides, cobalt oxides, nickel oxides, PBA-derived metal oxides, and metal complexes) as photocatalysts/electrocatalysts has been overviewed together with some methodologies for efficient water splitting. Metal-organic framework (MOF)-based electrocatalysts have been highly exploited owing to their interesting functionalities. The photovoltaic-electrocatalytic (PV-EC) process focused on harvesting high solar-to-hydrogen efficiency (STH) among various solar energy conversion as well as storage systems. Electrocatalysts/photocatalysts with high efficiency have become an urgent need for overall water splitting. Also, cutting-edge achievements in the fabrication of electrocatalysts along with theoretical consideration have been discussed.

Alloying as a Strategy to Boost the Stability of Copper Nanocatalysts during the Electrochemical CO2 Reduction Reaction

Copper nanocatalysts are among the most promising candidates to drive the electrochemical CO₂ reduction reaction (CO₂RR). However, the stability of such catalysts during operation is sub-optimal, and improving this aspect of catalyst behavior remains a challenge. Here, we synthesize well-defined and tunable CuGa nanoparticles (NPs) and demonstrate that alloying Cu with Ga considerably improves the stability of the nanocatalysts. In particular, we discover that CuGa NPs containing 17 at. % Ga preserve most of their CO₂RR activity for at least 20 h while Cu NPs of the same size reconstruct and lose their CO₂RR activity within 2 h. Various characterization techniques, including X-ray photoelectron spectroscopy and operando X-ray absorption spectroscopy, suggest that the addition of Ga suppresses Cu oxidation at open-circuit potential (ocp) and induces significant electronic interactions between Ga and Cu. Thus, we explain the observed stabilization of the Cu by Ga as a result of the higher oxophilicity and lower electronegativity of Ga, which reduce the propensity of Cu to oxidize at ocp and enhance the bond strength in the alloyed nanocatalysts. In addition to addressing one of the major challenges in CO₂RR, this study proposes a strategy to generate NPs that are stable under a reducing reaction environment.

Semicrystalline IrOx with Abundant Boundaries for Overall Water Splitting

Inorganic compounds with different crystalline and amorphous states may show distinct properties in catalytic applications. In this work, we control the crystallization level by fine thermal treatment and synthesize a semicrystalline IrO_x material with the formation of abundant boundaries. Theoretical calculation reveals that the interfacial iridium with a high degree of unsaturation is highly active for the hydrogen evolution reaction compared to individual counterparts based on the optimal binding energy with hydrogen (H*). At the heat treatment temperature of 500 °C, the obtained IrO_x-500 catalyst has dramatically promoted hydrogen evolution kinetics, endowing the iridium catalyst with a bifunctional activity for acidic overall water splitting with a total voltage of only 1.554 V at a current density of 10 mA cm^-2. In light of the remarkable boundary-enhanced catalysis effects, the semicrystalline material should be further developed for other applications.

Dimension Engineering in Noble-Metal-Based Electrocatalysts for Water Splitting

Dimension engineering plays a critical role in determining the electrocatalytic performance of catalysts towards water electrolysis since it is highly sensitive to the surface and interface properties. Bearing these considerations into mind, intensive efforts have been devoted to the rational dimension design and engineering, and many advanced nanocatalysts with multidimensions have been successfully fabricated. Aiming to provide more guidance for the fabrication of highly efficient noble-metal-based electrocatalysts, this review has focused on the recent progress in dimension engineering of noble-metal-based electrocatalysts towards water splitting, including the advanced engineering strategies, the application of noble-metal-based electrocatalysts with distinctive geometric structure from 0D to 1D, 2D, 3D, and multidimensions. In addition, the perspective insights and challenges of the dimension engineering in the noble-metal-based electrocatalysts is also systematically discussed.

Orbital Modulation with P Doping Improves Acid and Alkaline Hydrogen Evolution Reaction of MoS2

There has been great interest in developing and designing economical, stable and highly active electrocatalysts for the hydrogen evolution reaction (HER) via water splitting in an aqueous solution at different pH values. Transition-metal dichalcogenides (TMDCs), e.g., MoS₂, are identified to be promising catalysts for the HER due to the limited active sites at their edges, while the large basal plane of MoS₂ is inert and shows poor performance in electrocatalytic hydrogen production. We theoretically propose orbital modulation to improve the HER performance of the basal plane of MoS₂ through non-metal P doping. The substitutional doping of P provides empty 3p_z orbitals, perpendicular to the basal plane, can enhance the hydrogen adsorption for acid HER and can promote water dissociation for alkaline HER, which creates significant active sites and enhances the electronic conductivity as well. In addition, 3P-doped MoS₂ exhibits excellent HER catalytic activity with ideal free energy at acid media and low reaction-barrier energy in alkaline media. Thus, the doping of P could significantly boost the HER activity of MoS₂ in such conditions. Our study suggests an effective strategy to tune HER catalytic activity of MoS₂ through orbital engineering, which should also be feasible for other TMDC-based electrocatalysts.

Progress of Heterogeneous Iridium-Based Water Oxidation Catalysts

The water oxidation reaction (or oxygen evolution reaction, OER) plays a critical role in green hydrogen production via water splitting, electrochemical CO₂ reduction, and nitrogen fixation. The four-electron and four-proton transfer OER process involves multiple reaction intermediates and elementary steps that lead to sluggish kinetics; therefore, a high overpotential is necessary to drive the reaction. Among the different water-splitting electrolyzers, the proton exchange membrane type electrolyzer has greater advantages, but its anode catalysts are limited to iridium-based materials. The iridium catalyst has been extensively studied in recent years due to its balanced activity and stability for acidic OER, and many exciting signs of progress have been made. In this review, the surface and bulk Pourbaix diagrams of iridium species in an aqueous solution are introduced. The iridium-based catalysts, including metallic or oxides, amorphous or crystalline, single crystals, atomically dispersed or nanostructured, and iridium compounds for OER, are then elaborated. The latest progress of active sites, reaction intermediates, reaction kinetics, and elementary steps is summarized. Finally, future research directions regarding iridium catalysts for acidic OER are discussed.

Three-Dimensional Au(NiMo)/Ti Catalysts for Efficient Hydrogen Evolution Reaction

In this study, NiMo catalysts that have different metal loadings in the range of ca. 28-106 µg cm^-2 were electrodeposited on the Ti substrate followed by their decoration with a very low amount of Au-crystallites in the range of ca. 1-5 µg cm^-2 using the galvanic displacement method. The catalytic performance for hydrogen evolution reaction (HER) was evaluated on the NiMo/Ti and Au(NiMo)/Ti catalysts in an alkaline medium. It was found that among the investigated NiMo/Ti and Au(NiMo)/Ti catalysts, the Au(NiMo)/Ti-3 catalyst with the Au loading of 5.2 µg cm^-2 gives the lowest overpotential of 252 mV for the HER to reach a current density of 10 mA·cm^-2. The current densities for HER increase ca. 1.1-2.7 and ca. 1.1-2.2 times on the NiMo/Ti and Au(NiMo)/Ti catalysts, respectively, at -0.424 V, with an increase in temperature from 25 °C to 75 °C.

Evolution of the Microstructure and Phase Composition of the Products Formed in the Reaction between Iridium and W2B

In the present study, we perform a systematic examination of the products formed by mixing and heating of tungsten boride and iridium powders at different ratios in a broad temperature range using qualitative and quantitative X-ray analysis and time-of-flight neutron diffraction (TOF-ND), in combination with scanning electron microscopy/energy-dispersive spectroscopy (SEM/EDS) performed at different accelerating voltages. The well-known and unknown ternary W-Ir-B phases were detected. The Vickers microhardness value for the new ternary W₂Ir₅B₂ boride was measured. Based on these findings, the ternary W₂Ir₅B₂ boride can be considered hard.

OH spectator at IrMo intermetallic narrowing activity gap between alkaline and acidic hydrogen evolution reaction

The sluggish kinetics of the hydrogen evolution reaction in base has resulted in large activity gap between acidic and alkaline electrolytes. Here, we present an intermetallic IrMo electrocatalyst supported on carbon nanotubes that exhibits a specific activity of 0.95 mA cm-2 at the overpotential of 15 mV, which is 14.4 and 9.5 times of those for Ir/C and Pt/C, respectively. More importantly, its activities in base are fairly close to that in acidic electrolyte and the activity gap between acidic and alkaline media is only one fourth of that for Ir/C. DFT calculations reveal that the stably-adsorbed OH spectator at Mo site of IrMo can stabilize the water dissociation product, resulting in a thermodynamically favorable water dissociation process. Beyond offering an advanced electrocatalyst, this work provides a guidance to rationally design the desirable HER electrocatalysts for alkaline water splitting by the stably-adsorbed OH spectator.

Versatile Bifunctional and Supported IrNi Oxide Catalyst for Photoelectrochemical Water Splitting

Designing a high-performance electrocatalyst that operates with photon-level energy is of the utmost importance in order to address the world’s urgent energy concerns. Herein, we report IrNi nanoparticles uniformly distributed on cost-effective activated carbon support with a low mass loading of 3% by weight to drive the overall water splitting reaction under light illumination over a wide pH range. The prepared IrNi nanomaterials were extensively characterized by SEM/EDX, TEM, XRD, Raman, and UV-visible absorption spectroscopy. The experimental results demonstrate that when the Ir:Ni ratio is 4:1, the water splitting rate is high at 32 and 25 mA cm−2 for hydrogen (at −1.16 V) and oxygen evolution reactions (at 1.8 V) in alkaline electrolyte, respectively, upon the light irradiation (100 mW cm−2). The physical and electrochemical characterization of metal and alloy combinations show that the cumulative effect of relatively high crystallinity (among the materials used in this study), reduced charge recombination rate, and improved oxygen vacancies observed with the 4Ir1Ni@AC electrode is the reason for the superior activity obtained. A high level of durability for hydrogen and oxygen evolution under light illumination is seen in the chronoamperometric study over 15 h of operation. Overall water splitting examined in 0.1 M of NaOH medium at a 50 mV s−1 scan rate showed a cell voltage of 1.94 V at a 10 mA cm−2 current density.

Sol-Gel Synthesized High Entropy Metal Oxides as High-Performance Catalysts for Electrochemical Water Oxidation

Hexanary high-entropy oxides (HEOs) were synthesized through the mechanochemical sol-gel method for electrocatalytic water oxidation reaction (WOR). As-synthesized catalysts were subjected to characterization, including X-ray diffraction (XRD), Fourier transforms infrared (FTIR) analysis, and scanning electron microscopy (SEM). All the oxide systems exhibited sharp diffraction peaks in XRD patterns indicating the defined crystal structure. Strong absorption between 400–700 cm−1 in FTIR indicated the formation of metal-oxide bonds in all HEO systems. WOR was investigated via cyclic voltammetry using HEOs as electrode platforms, 1M KOH as the basic medium, and 1M methanol (CH3OH) as the facilitator. Voltammetric profiles for both equiatomic (EHEOs) and non-equiatomic (NEHEOs) were investigated, and NEHEOs exhibited the maximum current output for WOR. Moreover, methanol addition improved the current profiles, thus leading to the electrode utility in direct methanol fuel cells as a sequential increase in methanol concentration from 1M to 2M enhanced the OER current density from 61.4 to 94.3 mA cm−2 using NEHEO. The NEHEOs comprising a greater percentage of Al, ([Al0.35(Mg, Fe, Cu, Ni, Co)0.65]3O4) displayed high WOR catalytic performance with the maximum diffusion coefficient, D° (10.90 cm2 s−1) and heterogeneous rate constant, k° (7.98 cm s−1) values. These primary findings from the EC processes for WOR provide the foundation for their applications in high-energy devices. Conclusively, HEOs are proven as novel and efficient catalytic platforms for electrochemical water oxidation.

Ultrafast Carbothermal Shock Constructing Ni3Fe1-xCrx Intermetallic Integrated Electrodes for Efficient and Durable Overall Water Splitting

The development of the electrocatalyst-integrated electrodes with HER/OER bifunctional activity is desirable to reduce the cost and simplify the system of the practical water electrolyzers. Herein, we construct a new type of Ni₃Fe_1-xCr_x (0 ≤ x < 0.3) intermetallic integrated electrodes for overall water splitting via an ultrafast carbothermal shock method. The obtained Ni₃Fe_0.9Cr_0.1/CACC electrode exhibits the optimum performance among all developed electrocatalyst electrodes in this work, and the overpotential is merely 239 mV for OER and 128 mV for HER at 10 mA cm^-2. In addition, the Ni₃Fe_0.9Cr_0.1/CACC electrode shows excellent durability during both OER and HER stability tests at a high current density of 100 mA cm^-2. An electrolyzer, which was assembled with Ni₃Fe_0.9Cr_0.1/CACC electrodes as both the anode and cathode, operates with a low cell voltage of 1.59 V at 10 mA cm^-2. It has been found that the impressive OER activity of Ni₃Fe_0.9Cr_0.1 nanoparticles (NPs) can be ascribed to the stimulative formation of the OER-active Ni³⁺/Fe³⁺ species by the substituted Cr, while the enhanced HER activity is caused by the Cr substitution, which decreases the water dissociation energy barrier. This work provides an ultrafast and facile strategy to develop electrocatalyst-integrated electrodes with low cost and impressive HER/OER bifunctional performance for overall water splitting.

A highly efficient three-solvent methodology for separating colloidal nanoparticles

This study has established a three-solvent methodology for separating nanomaterials, such as monometallic nanoparticles, miscible and immiscible nanoalloys. After systematically investigating the separation methods in two-solvent and three-solvent systems, a three-solvent theoretical model has been proposed to thoroughly reveal the centrifugation mechanism of colloidal particles. PVP plays an important role in the formation of emulsion droplets as the key factor for separation. Based on the three-solvent model, a novel solvent system has been discovered, with low-toxicity solvents and high separation efficiency. This study can open a new path for the separation of colloidal particles in both research and industrial fields and further promote the development of functional nanomaterials in greener pathways.

Strategies for Electrochemically Sustainable H2 Production in Acid

Acidified water electrolysis with fast kinetics is widely regarded as a promising option for producing H2 . The main challenge of this technique is the difficulty in realizing sustainable H2 production (SHP) because of the poor stability of most electrode catalysts, especially on the anode side, under strongly acidic and highly polarized electrochemical environments, which leads to surface corrosion and performance degradation. Research efforts focused on tuning the atomic/nano structures of catalysts have been made to address this stability issue, with only limited effectiveness because of inevitable catalyst degradation. A systems approach considering reaction types and system configurations/operations may provide innovative viewpoints and strategies for SHP, although these aspects have been overlooked thus far. This review provides an overview of acidified water electrolysis for systematic investigations of these aspects to achieve SHP. First, the fundamental principles of SHP are discussed. Then, recent advances on design of stable electrode materials are examined, and several new strategies for SHP are proposed, including fabrication of symmetrical heterogeneous electrolysis system and fluid homogeneous electrolysis system, as well as decoupling/hybrid-governed sustainability. Finally, remaining challenges and corresponding opportunities are outlined to stimulate endeavors toward the development of advanced acidified water electrolysis techniques for SHP.

Discovering and Demonstrating a Novel High-Performing 2D-Patterned Electrode for Proton-Exchange Membrane Water Electrolysis Devices

Proton-exchange membrane water electrolysis (PEMWE) produces hydrogen with high efficiency and purity but uses high-loading platinum-group metal (PGM) catalysts. Such concerns call for the development of novel electrode architectures to improve catalyst utilization and mass activity, thus promoting PEMWE cost competitiveness for large-scale implementation. In this study, we demonstrated, for the first time, a novel two-dimensional (2D)-patterned electrode with edge effects to address these challenges. The edge effect was induced by membrane properties, potential distribution, and counter electrode coverage and could be optimized by tuning the catalyst layer dimensions. To achieve identical PEMWE performance, the optimal pattern saved the 21% anode PGM catalyst compared with the conventional catalyst fully covered electrode. The PGM catalyst could be further reduced by 61% to boost mass activity with no significant performance loss. The results also indicated that the electrode uniformity in PEMWE cells might not be as critical as that in PEM fuel cells. The novel 2D-patterned electrode could effectively reduce PGM catalyst loading, accelerating affordable and large-scale production of hydrogen and other value-added chemicals via electrolysis.

A novel bifunctional catalyst for overall water electrolysis: nano IrxMn(1-x)Oy hybrids with L12-IrMn3 phase

A nano Ir_xMn_(1-x)O_y hybrid electrode with a L1₂-IrMn₃ phase was used as a bifunctional catalyst with ultra-low iridium loading for overall water electrolysis in an acid solution for the first time. The HER activity of the Ir_xMn_(1-x)O_y hybrid electrode not only exceeded that of IrO₂, but also exceeded that of Pt/C. The OER activity of the Ir_xMn_(1-x)O_y hybrid electrode also exceeded that of IrO₂.

Crystal Phase Transition Creates a Highly Active and Stable RuCX Nanosurface for Hydrogen Evolution Reaction in Alkaline Media

Although metastable crystal structures have received much attention owing to their utilization in various fields, their phase-transition to a thermodynamic structure has attracted comparably little interest. In the case of nanoscale crystals, such an exothermic phase-transition releases high energy within a confined surface area and reconstructs surface atomic arrangement in a short time. Thus, this high-energy nanosurface may create novel crystal structures when some elements are supplied. In this work, the creation of a ruthenium carbide (RuC_X , X < 1) phase on the surface of the Ru nanocrystal is discovered during phase-transition from cubic-close-packed to hexagonal-close-packed structure. When the electrocatalytic hydrogen evolution reaction (HER) is tested in alkaline media, the RuC_X exhibits a much lower overpotential and good stability relative to the counterpart Ru-based catalysts and the state-of-the-art Pt/C catalyst. Density functional theory calculations predict that the local heterogeneity of the outermost RuC_X surface promotes the bifunctional HER mechanism by providing catalytic sites for both H adsorption and facile water dissociation.

Recent Progress in Advanced Electrocatalyst Design for Acidic Oxygen Evolution Reaction

Proton exchange membrane (PEM) water electrolyzers hold great significance for renewable energy storage and conversion. The acidic oxygen evolution reaction (OER) is one of the main roadblocks that hinder the practical application of PEM water electrolyzers. Highly active, cost-effective, and durable electrocatalysts are indispensable for lowering the high kinetic barrier of OER to achieve boosted reaction kinetics. To date, a wide spectrum of advanced electrocatalysts has been designed and synthesized for enhanced acidic OER performance, though Ir and Ru based nanostructures still represent the state-of-the-art catalysts. In this Progress Report, recent research progress in advanced electrocatalysts for improved acidic OER performance is summarized. First, fundamental understanding about acidic OER including reaction mechanisms and atomic understanding to acidic OER for rational design of efficient electrocatalysts are discussed. Thereafter, an overview of the progress in the design and synthesis of advanced acidic OER electrocatalysts is provided in terms of catalyst category, i.e., metallic nanostructures (Ir and Ru based), precious metal oxides, nonprecious metal oxides, and carbon based nanomaterials. Finally, perspectives to the future development of acidic OER are provided from the aspects of reaction mechanism investigation and more efficient electrocatalyst design.

Electrocatalytic Oxygen Evolution Reaction in Acidic Conditions: Recent Progress and Perspectives

The electrochemical oxygen evolution reaction (OER) is an important half-cell reaction in many renewable energy conversion and storage technologies, including electrolyzers, nitrogen fixation, CO₂ reduction, metal-air batteries, and regenerative fuel cells. Among them, proton exchange membrane (PEM)-based devices exhibit a series of advantages, such as excellent proton conductivity, high durability, and good mechanical strength, and have attracted global interest as a green energy device for transport and stationary sectors. Nevertheless, with a view to rapid commercialization, it is urgent to develop highly active and acid-stable OER catalysts for PEM-based devices. In this Review, based on the recent advances in theoretical calculation and in situ/operando characterization, the OER mechanism in acidic conditions is first discussed in detail. Subsequently, recent advances in the development of several types of acid-stable OER catalysts, including noble metals, non-noble metals, and even metal-free OER materials, are systematically summarized. Finally, the current key issues and future challenges for materials used as acidic OER catalysis are identified and potential future directions are proposed.

Iridium in Tungsten Trioxide Matrix as an Efficient Bi-Functional Electrocatalyst for Overall Water Splitting in Acidic Media

Electrocatalytic water splitting in acidic media is a promising strategy for grid scale production of hydrogen using renewable energy, but challenges still exist in the development of advanced catalysts with both high activity and stability. Herein, it is reported that iridium doped tungsten trioxide (Ir-doped WO₃ ) with arrayed structure and confined Ir sites is an efficient and durable bi-functional catalyst for overall acidic water splitting. A low overpotential (258 mV) is required to achieve an oxygen evolution reaction current density of 10 mA cm^-2 in 0.5 m H₂ SO₄ solution. Meanwhile, Ir-doped WO₃ processes a similar intrinsic activity to Pt/C toward hydrogen evolution reaction. Overall water splitting using the bi-functional Ir-doped WO₃ catalyst shows low cell voltages of 1.56 and 1.68 V to drive the current densities of 10 and 100 mA cm^-2 , respectively, with only 16 mV decay observed after 60 h continuous electrolysis under the current density of 100 mA cm^-2 . Structural analysis and density functional theory calculation indicate that the adjusted coordination environment of Ir within the crystalline matrix of WO₃ contributes to the high activity and durability.