Near-Infrared, Light-Induced Cationic and Radical RAFT Polymerization Catalyzed by Iron Complex

Mechanically induced cationic reversible addition-fragmentation chain transfer polymerization of vinyl ethers

Mechanoredox catalysis has emerged as a sustainable approach for organic transformations. Mechanically controlled polymerization that uses mechanoredox catalysts enables synthesis of complex polymers and mechanoresponsive materials with diverse applications. Despite its potential, the focus has predominantly been on free radical polymerization and acrylate monomers. The mechanochemical synthesis of poly(vinyl ether)s (PVEs) poses a significant challenge in the field. Herein, we report an efficient mechanically induced cationic reversible addition-fragmentation chain transfer (mechano-cRAFT) polymerization using 2D MoS2 as a mechanoredox catalyst, where free radical intermediates can be further oxidized to cations to promote cationic polymerization of vinyl ethers. This mechano-cRAFT polymerization can be conducted in air and with minimal organic solvent, resulting in quantitative monomer conversion. This strategy is applicable to a range of vinyl ether monomers, yielding polymers with controlled molecular weight and narrow dispersity. We also performed trapping experiments to investigate the piezoelectrically mediated redox process, and further validated the mechanism through density functional theory (DFT) calculations.

Near-Infrared-Light-Induced Iron(I) Dimer-Enabled Radical Cascade Reactions of Fluoroalkyl Bromides for the Synthesis of Ring-Fused Quinazolinones

The use of an earth-abundant and inexpensive iron complex as a catalyst, coupled with near-infrared (NIR) light as the energy source, for radical reactions with alkyl halides has been far less developed. In this study, we report NIR light-mediated iron(I) dimer-catalyzed radical cascade reactions of fluoroalkyl bromides for the synthesis of ring-fused quinazolinones bearing a difluoromethyl group. In this process, the 3-bromo-1,10-phenanthroline ligand facilitates the reactivity of [CpFe(CO)2]2, thereby improving the efficiency of the reaction.

Near-infrared Light-Induced Polymerizations: Mechanisms and Applications

Photopolymerizations have garnered significant attention in polymer science due to their low polymerization temperature, high production efficiency, environmental friendliness, and spatial controllability. Despite these merits, the poor penetration and severe chemical damage from ultraviolet/visible (UV/Vis) light resources pose significant barriers to their success in conventional photopolymerizations. A recent breakthrough involving the utilization of near-infrared (NIR) laser with long wavelength has been exploited for diverse applications. With the combination of a NIR photosensitizer (PS), NIR-induced photopolymerizations have been successfully developed to alleviate the challenges in conventional methods. The enhancement of penetration depth and safety of NIR-induced photopolymerizations can contribute significantly to improving the efficiency of polymerization for production of intricate structures across various scales. In this concept, the typical types of PSs and polymerization mechanisms (PMs) within the NIR-induced photopolymerization systems have been classified in detail. Additionally, the applications of various polymers achieved by NIR-induced photopolymerizations are summarized. Furthermore, research directions and future challenges of this field are also discussed comprehensively.

Zinc-Mediated Living Cationic Polymerization

Here, we present a facile and robust method for living cationic polymerization using zinc wire as a catalyst precursor. Well-defined poly(vinyl ether)s with various molecular weights and narrow molecular weight distributions (Đ < 1.10) can be achieved at room temperature. Excellent living characteristics were observed in kinetic and chain extension experiments. Mechanistic investigations revealed that the polymerization was catalyzed by the in situ generation of trace zinc ions, which is the key to polymerization under mild conditions. The utilization of zinc wire offers several advantages, including reusability, easy separation and low metal residue. Furthermore, we extended the application of this method in continuous flow polymerization, opening up a promising avenue for scalable and efficient industrial production under mild conditions.

Near-Infrared Light-Induced Reversible Deactivation Radical Polymerization: Expanding Frontiers in Photopolymerization

Photoinduced reversible deactivation radical polymerization (photo-RDRP) or photoinduced controlled/living radical polymerization has emerged as a versatile and powerful technique for preparing functional and advanced polymer materials under mild conditions by harnessing light energy. While UV and visible light (λ = 400-700 nm) are extensively employed in photo-RDRP, the utilization of near-infrared (NIR) wavelengths (λ = 700-2500 nm) beyond the visible region remains relatively unexplored. NIR light possesses unique properties, including enhanced light penetration, reduced light scattering, and low biomolecule absorption, thereby providing opportunities for applying photo-RDRP in the fields of manufacturing and medicine. This comprehensive review categorizes all known NIR light-induced RDRP (NIR-RDRP) systems into four mechanism-based types: mediation by upconversion nanoparticles, mediation by photocatalysts, photothermal conversion, and two-photon absorption. The distinct photoinitiation pathways associated with each mechanism are discussed. Furthermore, this review highlights the diverse applications of NIR-RDRP reported to date, including 3D printing, polymer brush fabrication, drug delivery, nanoparticle synthesis, and hydrogel formation. By presenting these applications, the review underscores the exceptional capabilities of NIR-RDRP and offers guidance for developing high-performance and versatile photopolymerization systems. Exploiting the unique properties of NIR light unlocks new opportunities for synthesizing functional and advanced polymer materials.

Fast Living 3D Printing via Free Radical Promoted Cationic RAFT Polymerization

The application of reversible deactivation radical polymerization techniques in 3D printing is emerging as a powerful method to build "living" polymer networks, which can be easily postmodified with various functionalities. However, the building speed of these systems is still limited compared to commercial systems. Herein, a digital light processing (DLP)-based 3D printing system via photoinduced free radical-promoted cationic reversible addition-fragmentation chain transfer polymerization of vinyl ethers, which can build "living" objects by a commercial DLP 3D printer at a relatively fast building speed (12.99 cm h^-1 ), is reported. The polymerization behavior and printing conditions are studied in detail. The livingness of the printed objects is demonstrated by spatially controlled postmodification with a fluorescent monomer.

An aqueous photo-controlled polymerization under NIR wavelengths: synthesis of polymeric nanoparticles through thick barriers

We report an aqueous and near-infrared (NIR) light mediated photoinduced reversible addition-fragmentation chain transfer (photo-RAFT) polymerization system using tetrasulfonated zinc phthalocyanine (ZnPcS4 -) as a photocatalyst. Owing to the high catalytic efficiency and excellent oxygen tolerance of this system, well-controlled polyacrylamides, polyacrylates, and polymethacrylates were synthesized at fast rates without requiring deoxygenation. Notably, NIR wavelengths possess enhanced light penetration through non-transparent barriers compared to UV and visible light, allowing high polymerization rates through barriers. Using 6.0 mm pig skin as a barrier, the polymerization rate was only reduced from 0.36 to 0.21 h-1, indicating potential for biomedical applications. Furthermore, longer wavelengths (higher λ) can be considered an ideal light source for dispersion photopolymerization, especially for the synthesis of large diameter (d) nanoparticles, as light scattering is proportional to d 6/λ 4. Therefore, this aqueous photo-RAFT system was applied to photoinduced polymerization-induced self-assembly (photo-PISA), enabling the synthesis of polymeric nanoparticles with various morphologies, including spheres, worms, and vesicles. Taking advantage of high penetration and reduced light scattering of NIR wavelengths, we demonstrate the first syntheses of polymeric nanoparticles with consistent morphologies through thick barriers.

RAFT Polymerization of Semifluorinated Monomers Mediated by a NIR Fluorinated Photocatalyst

Near-infrared (NIR) light plays an increasingly important role in the field of photoinduced electron/energy transfer-reversible addition-fragmentation chain transfer (PET-RAFT) polymerization due to its unique properties. Yet, the NIR photocatalyst with good stability for PET-RAFT polymerization remains promising. Here, a strategy of NIR PET-RAFT polymerization of semifluorinated monomers using fluorophenyl bacteriochlorin as a photocatalyst with strong absorption at the NIR light region (710-780 nm) is reported. In which, the F atoms are used to modify reduced tetraphenylporphyrin structure with enhanced photostability of photocatalyst. Under the irradiation of NIR light (λ_max = 740 nm), the PET-RAFT polymerization of semifluorinated methylacrylic monomers presents living/control characteristics and temporal modulation. By the PET-RAFT polymerization-induced self-assembly (PISA) strategy, stable fluorine-containing micelles are constructed in various solvents. In addition, the fluorinated hydrophobic surface is fabricated via a surface-initiated PET-RAFT (SI-PET-RAFT) polymerization using silicon wafer bearing RAFT agents with tunable surface hydrophobicity. This strategy not only enlightens the application of further modified compounds based on porphyrin structure in photopolymerization, but also shows promising potential for the construction of well-defined functional fluoropolymers.

Organocatalytic cationic degenerate chain transfer polymerization of vinyl ethers with excellent temporal control

A photo-controlled cationic degenerate chain transfer polymerization of vinyl ethers has been developed by using a bisphosphonium organophotocatalyst.

Organocatalytic PET-RAFT polymerization with a low ppm of organic photocatalyst under visible light

The development of light-mediated controlled radical polymerization has benefited from the discovery of novel photocatalysts, which could allow precise light control over the polymerization process and the production of well-defined polymers.

Aqueous broadband photopolymerization on microreactor arrays: from high throughput polymerization to fabricating artificial cells

Microreactor arrays combining ZnO and polyaniline are fabricated onto the bottom of multi-well plates to catalyze broadband sunlight-driven open-to-air polymerization in aqueous media.

Applications of Halogen-Atom Transfer (XAT) for the Generation of Carbon Radicals in Synthetic Photochemistry and Photocatalysis

The halogen-atom transfer (XAT) is one of the most important and applied processes for the generation of carbon radicals in synthetic chemistry. In this review, we summarize and highlight the most important aspects associated with XAT and the impact it has had on photochemistry and photocatalysis. The organization of the material starts with the analysis of the most important mechanistic aspects and then follows a subdivision based on the nature of the reagents used in the halogen abstraction. This review aims to provide a general overview of the fundamental concepts and main agents involved in XAT processes with the objective of offering a tool to understand and facilitate the development of new synthetic radical strategies.

Photoinduced Free Radical Promoted Cationic RAFT Polymerization toward "Living" 3D Printing

Three-dimensional (3D) printing utilizing controlled polymerization systems is emerging as a powerful approach to fabricate "living" objects, which can be further modified with various functionalities. Here, we report photoinduced free radical-promoted cationic reversible addition-fragmentation chain transfer (RAFT) polymerization under broad wavelengths from ultraviolet (UV) to near-infrared (NIR) light. A commercially available iron catalyst, cyclopentadienyl iron dicarbonyl dimer (Fe₂(Cp)₂(CO)₄), was used as the photocatalyst, and several diphenyliodonium salts were examined as oxidants. Various poly(vinyl ether)s with controlled molecular weights and a narrow dispersity (1.06-1.32) were prepared through this method. Relatively high chain-end fidelity can be observed and has been demonstrated by successful chain-extension experiments. In addition, benefiting from the penetrating ability of NIR light, 3D objects with different thicknesses were achieved by employing stereolithography-based 3D printing techniques. Furthermore, the postfunctionalization of these 3D printed objects with fluorescent monomers provides a facile method to build 3D objects with complex functionality and potential applications in anticounterfeiting materials.