Advances, Challenges, and Opportunities of Poly(γ-butyrolactone)-Based Recyclable Polymers

Air-Mediated Biomimetic Synthesis of Polyhydroxyalkanoate with C4 Diol

Poly(4-hydroxybutyrate) (P4HB) is a high-performance, well-recyclable, and biodegradable polyhydroxyalkanoate (PHA). However, conventional bioproduction of homopolymeric P4HB involves complex and costly processes with C4 feedstocks, particularly 1,4-butanediol (BDO), and enzyme-coenzyme systems in genetically engineered bacteria. An alternative extracellular chemical route utilizing aerial oxidation of BDO offers cost and energy benefits but struggle with conversion efficiency. Inspired by efficient intracellular oxidation of primary alcohols, we propose a ruthenium-phosphine synergistic catalytic system that mimics enzyme-coenzyme functionality. This system effectively catalyzed the air-mediated, solvent-free oxidation of BDO to produce γ-butyrolactone (γ-BL) and oligomeric P4HB, with a space-time yield (10.37 g [γ-BL unit] g-1 catalyst h-1) surpassing the values (<5.5) of previous approaches. The oligomer-containing products were reversibly converted to γ-BL and then to P4HB (28.9 kDa) via ring-opening polymerization, exceeding reported values (<16 kDa). This study provides the potential for large-scale synthesis of high-value PHAs from diverse non-grain-based diols, offering economic and environmental advantages.

One-pot synthesis of crystalline polycarbonate-block-polyesters

We herein describe a simple and efficient one-pot synthesis approach to prepare crystalline polycarbonate-polyester diblock copolymers by copolymerizing tetrachlorophthalic anhydride, CO2, and ethylene oxide using a metal-free catalyst. The block copolymers possess a melting point as high as 169 °C and two distinct glass transition temperatures. It is also possible to control the length and composition of the copolymers, thereby customizing their crystallinity and physical performance.

Enabling High Strength and Toughness Polyurethane through Disordered-Hydrogen Bonds for Printable, Recyclable, Ultra-Fast Responsive Capacitive Sensors

The rapid advancement of smart, flexible electronic devices has paralleled a surge in electronic waste (e-waste), exacerbating massive resource depletion and serious environmental pollution. Recyclable materials are extensively investigated to address these challenges. Herein, this study designs a unique polyurethane (SPPUs) with ultra-high strength up to 60 MPa and toughness of 360 MJ m-3. This synthetic SPPUs can be fully recycled at room temperature by using green solvents of ethanol. Accordingly, the resultant SPPU-Ni composites, created by mixing the ethanol-dissolved SPPUs solution with nickel (Ni) powder, effectively combine the flexibility and recyclability of SPPUs with the electrical conductivity of the nickel filler. Notably, this work develops the printable capacitive sensors (PCBS) through transcribing the paste of SPPUs-Ni slurry onto PET film and paper using screen-printing technology. The devised PCBS have fast response time ≈50 ms, high resolution, and multiple signal recognition capabilities. Remarkably, SPPUs and Ni powder can be fully recycled by only dissolving the waste PCBS in ethanol. This work offers a sustainable solution to the growing e-waste problem in recyclable flexible electronics.

Metal-Catalyst-Controlled Divergent Synthesis of γ-Butyrolactones via Intramolecular Coupling of Epoxides with Alcohols

A metal-controlled divergent protocol for the synthesis of α- and β-substituted γ-butyrolactones was developed through intramolecular coupling of epoxides with alcohols. This method provides an efficient and practicable way to afford γ-butyrolactones with good efficiency, excellent regioselectivity, and broad substrate scope.

Converting Non-strained γ-Valerolactone and Derivatives into Sustainable Polythioesters via Isomerization-driven Cationic Ring-Opening Polymerization of Thionolactone Intermediate

This contribution reports the efficient conversion of γ-valerolactone and its derivatives, abundant but unexplored renewable feedstocks, into sustainable and degradable polythioesters via the establishment of the first isomerization-driven ring-opening polymerizations (IROPs) of corresponding thionolactone intermediates. The key to this success relies on the development of a new simple and robust [Et₃ O]⁺ [B(C₆ F₅ )₄ ]^- cationic initiator which possesses high activity, exclusive selectivity, living nature, and broad scope of thionolactones. A complete inversion of configuration during IROP of enantiopure γ-thionovalerolactone is also disclosed, affording isotactic semicrystalline polythioesters (T_m =87.0 °C) with mechanical property compared well to the representative commodity polyolefins. The formation of a highly crystalline supramolecular stereocomplex with enhanced thermal property (T_m =117.6 °C) has also been revealed.

Recent Advances in Sequence-Controlled Ring-Opening Copolymerizations of Monomer Mixtures

Transforming renewable resources into functional and degradable polymers is driven by the ever-increasing demand to replace unsustainable polyolefins. However, the utility of many degradable homopolymers remains limited due to their inferior properties compared to commodity polyolefins. Therefore, the synthesis of sequence-defined copolymers from one-pot monomer mixtures is not only conceptually appealing in chemistry, but also economically attractive by maximizing materials usage and improving polymers' performances. Among many polymerization strategies, ring-opening (co)polymerization of cyclic monomers enables efficient access to degradable polymers with high control on molecular weights and molecular weight distributions. Herein, we highlight recent advances in achieving one-pot, sequence-controlled polymerizations of cyclic monomer mixtures using a single catalytic system that combines multiple catalytic cycles. The scopes of cyclic monomers, catalysts, and polymerization mechanisms are presented for this type of sequence-controlled ring-opening copolymerization.

Solid-State Chemical Recycling of Polycarbonates to Epoxides and Carbon Dioxide Using a Heterodinuclear Mg(II)Co(II) Catalyst

Polymer chemical recycling to monomers (CRM) could help improve polymer sustainability, but its implementation requires much better understanding of depolymerization catalysis, ensuring high rates and selectivity. Here, a heterodinuclear [Mg(II)Co(II)] catalyst is applied for CRM of aliphatic polycarbonates, including poly(cyclohexene carbonate) (PCHC), to epoxides and carbon dioxide using solid-state conditions, in contrast with many other CRM strategies that rely on high dilution. The depolymerizations are performed in the solid state giving very high activity and selectivity (PCHC, TOF = 25700 h^–1, CHO selectivity >99 %, 0.02 mol %, 140 °C). Reactions may also be performed in air without impacting on the rate or selectivity of epoxide formation. The depolymerization can be performed on a 2 g scale to isolate the epoxides in up to 95 % yield with >99 % selectivity. In addition, the catalyst can be re-used four times without compromising its productivity or selectivity.

Efficient and Selective Chemical Recycling of CO2 -Based Alicyclic Polycarbonates via Catalytic Pyrolysis

Chemical recycling of polymers to their constituent monomers is the foremost challenge in building a sustainable circular plastics economy. Here, we report a strategy for highly efficient depolymerization of various CO₂ -based alicyclic polycarbonates to epoxide monomers in solvent-free conditions by a simple Cr^III -Salen complex mediated catalytic pyrolysis process. The chemical recycling of the widely studied poly(cyclohexene carbonate) exhibits excellent reactivity (TOF up to 3000 h^-1 , 0.1 mol % catalyst loading) and high epoxide monomer selectivity (>99 %). Mechanistic investigation reveals that the process proceeds in a sequential fashion via a trans-carbonate intermediate.

Advancing the Development of Recyclable Aromatic Polyesters by Functionalization and Stereocomplexation

The development of innovative synthetic polymer systems to overcome the trade-offs between the polymer's depolymerizability and performance properties is in high demand for advanced material applications and sustainable development. In this contribution, we prepared a class of aromatic cyclic esters (M1-M5) from thiosalicylic acid and epoxides by facile one-pot synthesis. Ring-opening polymerization of Ms afforded aromatic polyesters P(M)s with high molecular weights and narrow dispersities. The physical and mechanical properties of P(M)s can be modulated by stereocomplexation and regulation of the side-chain flexibility of the polymers, ultimately achieving high-performance properties such as high thermal stability and crystallinity (T_m up to 209 °C), as well as polyolefin-like high mechanical strength, ductility, and toughness. Furthermore, the functionalizable moieties of P(M)s have driven a wide array of post-polymerization modifications toward access to value-added materials. More importantly, the P(M)s were able to selectively depolymerize into monomers in excellent yields, thus establishing its circular life cycle.

Boron-Based Lewis Pairs Catalyzed Living, Regioselective and Topology-Controlled Polymerization of (E, E)-alkyl Sorbates

It remains as a great challenge to realize living and controlled polymerization of renewable monomers by the boron-based Lewis pairs. Here we employ strong nucleophilic N-heterocyclic olefins (NHOs) or N-heterocyclic carbenes (NHCs) as Lewis bases (LBs), and boron-based compounds as Lewis acids (LAs) to construct LPs for polymerization of alkyl sorbates, including (E, E)-methyl sorbate (MS) and (E, E)-ethyl sorbate (ES). Systematic investigation reveal that the combinations of B(C₆ F₅ )₃ with appropriate acidity and steric hindrance, and strong nucleophilic NHOs promote living and controlled polymerization of alkyl sorbates in 100% 1,4-addition manner, furnishing polymers with predicted molecular weight (M_w up to 56.6 kg/mol) and narrow molecular weight distribution (Đ as low as 1.12). Furthermore, topology analysis shows that NHC1/B(C₆ F₅ )₃ LP produced PMS possessing cyclic structure. This article is protected by copyright. All rights reserved.

Redesigned Hybrid Nylons with Optical Clarity and Chemical Recyclability

Aliphatic polyamides, or nylons, are typically highly crystalline and thermally robust polymers used in high-performance applications. Nylon 6, a high-ceiling-temperature (HCT) polyamide from ε-caprolactam, lacks expedient chemical recyclability, while low-ceiling temperature (LCT) nylon 4 from pyrrolidone exhibits complete chemical recyclability, but it is thermally unstable and not melt-processable. Here, we introduce a hybrid nylon, nylon 4/6, based on a bicyclic lactam composed of both HCT ε-caprolactam and LCT pyrrolidone motifs in a hybridized offspring structure. Hybrid nylon 4/6 overcomes trade-offs in (de)polymerizability and performance properties of the parent nylons, exhibiting both excellent polymerization and facile depolymerization characteristics. This stereoregular polyamide forms nanocrystalline domains, allowing optical clarity and high thermal stability, however, without displaying a melting transition before decomposition. Of a series of statistical copolymers comprising nylon 4/6 and nylon 4, a 50/50 copolymer achieves the greatest synergy in both reactivity and polymer properties of each homopolymer, offering an amorphous nylon with favorable properties, including optical clarity, a high glass transition temperature, melt processability, and full chemical recyclability.

Combining high activity with broad monomer scope: indium salan catalysts in the ring-opening polymerization of various cyclic esters

An indium salan-type catalyst shows very high activities in the ring-opening polymerization of various cyclic esters, including β-butyrolactone, γ-butyrolactone, lactide, ε-caprolactone and ε-decalactone.

Diverse chemically recyclable polymers obtained by cationic vinyl and ring-opening polymerizations of the cyclic ketene acetal ester “dehydroaspirin”

Chemically recyclable polymers composed of carbon and/or ester backbones were prepared by vinyl and ring-opening polymerizations of a cyclic ketene acetal ester.

Access to high-molecular-weight poly(γ-butyrolactone) by using simple commercial catalysts

The simple commercial organomagnesium catalysts were utilized for efficient access to high-molecular-weight poly(γ-butyrolactone) and facile manipulation of the reaction conditions enabled the polymer topology controlled.

Biobased High-Performance Aromatic-Aliphatic Polyesters with Complete Recyclability

The development of high-performance recyclable polymers represents a circular plastics economy to address the urgent issues of plastic sustainability. Herein, we design a series of biobased seven-membered-ring esters containing aromatic and aliphatic moieties. Ring-opening polymerization studies showed that they readily polymerize with excellent activity (TOF up to 2.1 × 10⁵ h^-1) at room temperature and produce polymers with high molecular weight (M_n up to 438 kg/mol). The variety of functionalities allows us to investigate the substitution effect on polymerizability/recyclability of monomers and properties of polymers (such as T_gs from -1 to 79 °C). Remarkably, a stereocomplexed P(M2) exhibited significantly increased T_m and crystallization rate. More importantly, product P(M)s were capable of depolymerizing into their monomers in solution or bulk with high efficiency, thus establishing their circular life cycle.

Ring-opening polymerization-induced self-assembly (ROPISA) of salicylic acid o-carboxyanhydride

Here is the first report on polyester-based nanocarriers fabricated via the ring-opening polymerization-induced self-assembly (ROPISA) of salicylic acid o-carboxyanhydride (SAOCA). This ROPISA process affords well-defined diblock copolymers that interestingly form an original cylindrical morphology.

High pressure as a novel tool for the cationic ROP of γ-butyrolactone

In this study, we report the acid-catalyzed and high pressure assisted ring-opening polymerization (ROP) of γ-butyrolactone (GBL). The use of a dually-catalyzed approach combining an external physical factor and internal catalyst (trifluoromethanesulfonic acid (TfOH) or p-toluenesulfonic acid (PTSA)) enforced ROP of GBL, which is considered as hardly polymerizable monomer still remaining a challenge for the modern polymer chemistry. The experiments performed at various thermodynamic conditions (T = 278–323 K and p = 700–1500 MPa) clearly showed that the high pressure supported polymerization process led to obtaining well-defined macromolecules of better parameters (M_n = 2200–9700 g mol⁻¹; Đ = 1.05–1.46) than those previously reported. Furthermore, the parabolic-like dependence of both the molecular weight (M_W) and the yield of obtained polymers on variation in temperature and pressure at either isobaric or isothermal conditions was also noticed, allowing the determination of optimal conditions for the polymerization process. However, most importantly, this strategy allowed to significantly reduce the reaction time (just 3 h at room temperature) and increase the yield of obtained polymers (up to 0.62 g_PGBL/g_GBL). Moreover, despite using a strongly acidic catalyst, synthesized polymers remained non-toxic and biocompatible, as proven by the cytotoxicity test we performed in further analysis. Additional investigation (including MALDI-TOF measurements) showed that the catalyst selection affected not only M_W and yield but also the linear/cyclic form content in obtained macromolecules. These findings show the way to tune the properties of PGBL and obtain polymer suitable for application in the biomedical industry.

Well-defined poly(γ-butyrolactone) was synthesized with great efficiency via high pressure assisted cationic ROP of hardly polimerizable γ-butyrolactone.

Terpolymerization of CO2 with Epoxides and Cyclic Organic Anhydrides or Cyclic Esters

The synthesis of polymeric materials starting from CO2 as a feedstock is an active task of research. In particular, the copolymerization of CO2 with epoxides via ring-opening copolymerization (ROCOP) offers a simple, efficient route to synthesize aliphatic polycarbonates (APC). In many cases, APC display poor physical and chemical properties, limiting their range of application. The terpolymerization of CO2 with epoxides and organic anhydrides or cyclic esters offers the possibility, combining the ROCOP with ring-opening polymerization (ROP), to access a wide range of materials containing polycarbonate and polyester segments along the polymer chain, showing enhanced properties with respect to the simple APC. This review will cover the last advancements in the field, evidencing the crucial role of the catalytic system in determining the microstructural features of the final polymer.

Protecting-group-free synthesis of thiol-functionalized degradable polyesters

Protecting-group-free synthesis of thiol-functionalized degradable polyesters has been developed by using chemoselective catalysis and microflow technology.