Photocontrolled RAFT Polymerization Mediated by a Supramolecular Catalyst

Unleashing the Power of PET-RAFT Polymerization: Journey from Porphyrin-Based Photocatalysts to Combinatorial Technologies and Advanced Bioapplications

The emergence of photoinduced energy/electron transfer-reversible addition-fragmentation chain transfer polymerization (PET-RAFT) not only revolutionized the field of photopolymerization but also accelerated the development of porphyrin-based photocatalysts and their analogues. The continual expansion of the monomer family compatible with PET-RAFT polymerization enhances the range of light radiation that can be harnessed, providing increased flexibility in polymerization processes. Furthermore, the versatility of PET-RAFT polymerization extends beyond its inherent capabilities, enabling its integration with various technologies in diverse fields. This integration holds considerable promise for the advancement of biomaterials with satisfactory bioapplications. As researchers delve deeper into the possibilities afforded by PET-RAFT polymerization, the collaborative efforts of individuals from diverse disciplines will prove invaluable in unleashing its full potential. This Review presents a concise introduction to the fundamental principles of PET-RAFT, outlines the progress in photocatalyst development, highlights its primary applications, and offers insights for future advancements in this technique, paving the way for exciting innovations and applications.

Development of Biocompatible Digital Light Processing Resins for Additive Manufacturing Using Visible Light-Induced RAFT Polymerization

Patients with bone diseases often experience increased bone fragility. When bone injuries exceed the body's natural healing capacity, they become significant obstacles. The global rise in the aging population and the escalating obesity pandemic are anticipated to lead to a notable increase in acute bone injuries in the coming years. Our research developed a novel DLP resin for 3D printing, utilizing poly(ethylene glycol diacrylate) (PEGDA) and various monomers through the PET-RAFT polymerization method. To enhance the performance of bone scaffolds, triply periodic minimal surfaces (TPMS) were incorporated into the printed structure, promoting porosity and pore interconnectivity without reducing the mechanical resistance of the printed piece. The gyroid TPMS structure was the one that showed the highest mechanical resistance (0.94 ± 0.117 and 1.66 ± 0.240 MPa) for both variants of resin composition. Additionally, bioactive particles were introduced to enhance the material's biocompatibility, showcasing the potential for incorporating active compounds for specific applications. The inclusion of bioceramic particles produces an increase of 13% in bioactivity signal for osteogenic differentiation (alkaline phosphatase essay) compared to that of control resins. Our findings highlight the substantial improvement in printing precision and resolution achieved by including the photoabsorber, Rose Bengal, in the synthesized resin. This enhancement allows for creating intricately detailed and accurately defined 3D-printed parts. Furthermore, the TPMS gyroid structure significantly enhances the material's mechanical resistance, while including bioactive compounds significantly boosts the polymeric resin's biocompatibility and bioactivity (osteogenic differentiation).

Realizing Cross-linking-free Acrylic Pressure-Sensitive Adhesives with Intensive Chain Entanglement through Visible-Light-Mediated Photoiniferter-Reversible Addition-Fragmentation Chain-Transfer Polymerization

A versatile and simplified synthesis scheme for intensively entangled acrylic pressure-sensitive adhesives (PSAs) was developed in this study by leveraging visible-light-driven controlled radical polymerization (photoiniferter/reversible addition-fragmentation chain-transfer polymerization) of acrylic copolymers under a controlled manner; the approach was differentiated by a single factor; molecular weight (Mw up to 2.8 MDa) with identical compositions. By manipulating Mw up to ultra-high ranges, PSAs with diversified viscoelastic properties were prepared and then assessed with a focus on realizing PSAs with a maximized degree of entanglement per chain through domination of high Mw contents, to help achieve excellent cohesiveness without a reinforcing cross-linking network. Moreover, fully linear solvent-soluble poly(acrylate)s were synthesized to facilitate reprocessing and reuse, highlighting the sustainability of the devised method and, consequently, its potential to be applied for effectively reducing industrial or daily waste.

Seeded RAFT Polymerization-Induced Self-assembly: Recent Advances and Future Opportunities

Over the past decade, polymerization-induced self-assembly (PISA) has fully proved its versatility for scale-up production of block copolymer nanoparticles with tunable sizes and morphologies; yet, there are still some limitations. Recently, seeded PISA approaches combing PISA with heterogeneous seeded polymerizations have been greatly explored and are expected to overcome the limitations of traditional PISA. In this review, recent advances in seeded PISA that have expanded new horizons for PISA are highlighted including i) general considerations for seeded PISA (e.g., kinetics, the preparation of seeds, the selection of monomers), ii) morphological evolution induced by seeded PISA (e.g., from corona-shell-core nanoparticles to vesicles, vesicles-to-toroid, disassembly of vesicles into nanospheres), and iii) various well-defined nanoparticles with hierarchical and sophisticated morphologies (e.g., multicompartment micelles, porous vesicles, framboidal vesicles, AXn -type colloidal molecules). Finally, new insights into seeded PISA and future perspectives are proposed.

An aqueous photo-controlled polymerization under NIR wavelengths: synthesis of polymeric nanoparticles through thick barriers

We report an aqueous and near-infrared (NIR) light mediated photoinduced reversible addition-fragmentation chain transfer (photo-RAFT) polymerization system using tetrasulfonated zinc phthalocyanine (ZnPcS4 -) as a photocatalyst. Owing to the high catalytic efficiency and excellent oxygen tolerance of this system, well-controlled polyacrylamides, polyacrylates, and polymethacrylates were synthesized at fast rates without requiring deoxygenation. Notably, NIR wavelengths possess enhanced light penetration through non-transparent barriers compared to UV and visible light, allowing high polymerization rates through barriers. Using 6.0 mm pig skin as a barrier, the polymerization rate was only reduced from 0.36 to 0.21 h-1, indicating potential for biomedical applications. Furthermore, longer wavelengths (higher λ) can be considered an ideal light source for dispersion photopolymerization, especially for the synthesis of large diameter (d) nanoparticles, as light scattering is proportional to d 6/λ 4. Therefore, this aqueous photo-RAFT system was applied to photoinduced polymerization-induced self-assembly (photo-PISA), enabling the synthesis of polymeric nanoparticles with various morphologies, including spheres, worms, and vesicles. Taking advantage of high penetration and reduced light scattering of NIR wavelengths, we demonstrate the first syntheses of polymeric nanoparticles with consistent morphologies through thick barriers.

A dual initiator approach for oxygen tolerant RAFT polymerization

Reversible-deactivation radical polymerizations are privileged approaches for the synthesis of functional and hybrid materials. A bottleneck for conducting these processes is the need to maintain oxygen free conditions. Herein we report a broadly applicable approach to "polymerize through" oxygen using the synergistic combination of two radical initiators having different rates of homolysis. The in situ monitoring of the concentrations of oxygen and monomer simultaneously provided insight into the function of the two initiators and enabled the identification of conditions to effectively remove dissolved oxygen and control polymerization under open-to-air conditions. By understanding how the surface area to volume ratio of reaction vessels influence open-to-air polymerizations, well-defined polymers were produced using acrylate, styrenic, and methacrylate monomers, which each represent an expansion of scope for the "polymerizing through" oxygen approach. Demonstration of this method in tubular reactors using continuous flow chemistry provided a more complete structure-reactivity understanding of how reaction headspace influences PTO RAFT polymerizations.

Selective Photoactivation of Trithiocarbonates Mediated by Metal Naphthalocyanines and Overcoming Activation Barriers Using Thermal Energy

Metal naphthalocyanines (MNcs) were demonstrated to be efficient photocatalysts to activate photoinduced electron-transfer reversible addition-fragmentation chain transfer (PET-RAFT) polymerization, enabling well-controlled polymerization of (meth)acrylates under near-infrared (λ = 780 nm) light. Owing to their lower redox potential compared to previously explored photocatalysts, the activation of trithiocarbonate RAFT agents exhibited a unique selectivity that was dependent on the nature of the R group. Specifically, MNcs were capable in activating tertiary R group trithiocarbonates, whereas no activation of the trithiocarbonate possessing a secondary R group was observed. The combination of density functional theory calculations and experimental studies have revealed new mechanistic insights into the factors governing a PET-RAFT mechanism and explained this unique selectivity of MNcs toward tertiary carbon trithiocarbonates. Interestingly, by increasing the reaction temperature moderately (i.e., ∼15 °C), the energy barrier prohibiting the photoactivation of the trithiocarbonate with a secondary R group was overcome, enabling their successful activation.

Organocatalytic PET-RAFT polymerization with a low ppm of organic photocatalyst under visible light

The development of light-mediated controlled radical polymerization has benefited from the discovery of novel photocatalysts, which could allow precise light control over the polymerization process and the production of well-defined polymers.

Machine-Learning-Guided Discovery of 19F MRI Agents Enabled by Automated Copolymer Synthesis

Modern polymer science suffers from the curse of multidimensionality. The large chemical space imposed by including combinations of monomers into a statistical copolymer overwhelms polymer synthesis and characterization technology and limits the ability to systematically study structure-property relationships. To tackle this challenge in the context of 19F magnetic resonance imaging (MRI) agents, we pursued a computer-guided materials discovery approach that combines synergistic innovations in automated flow synthesis and machine learning (ML) method development. A software-controlled, continuous polymer synthesis platform was developed to enable iterative experimental-computational cycles that resulted in the synthesis of 397 unique copolymer compositions within a six-variable compositional space. The nonintuitive design criteria identified by ML, which were accomplished by exploring <0.9% of the overall compositional space, lead to the identification of >10 copolymer compositions that outperformed state-of-the-art materials.

The in situ “grafting from” approach for the synthesis of polymer brushes on upconversion nanoparticles via NIR-mediated RAFT polymerization

Through NIR-mediated RAFT polymerization, surface growth of polymer brushes on UCNPs was realized based on an efficient in situ ligand exchange.

Heterogeneous photocatalytic reversible deactivation radical polymerization

Photocatalytic reversible deactivation radical polymerization (RDRP) permits the use of sustainable solar light for spatiotemporal regulation of radical polymerization under mild conditions.

100th Anniversary of Macromolecular Science Viewpoint: Achieving Ultrahigh Molecular Weights with Reversible Deactivation Radical Polymerization

Synthetic strategies for achieving ultrahigh molecular weights via reversible deactivation radical polymerization are discussed from the mechanistic, kinetic, and experimental aspects, and their applications as high-performance materials are highlighted. Further development of this field requires continuous effort to improve livingness and polymerization efficiency under greener conditions.

Tuning the stability of organic radicals: from covalent approaches to non-covalent approaches

Organic radicals are important species with single electrons. Because of their open-shell structure, they are widely used in functional materials, such as spin probes, magnetic materials and optoelectronic materials. Owing to the high reactivity of single electrons, they often serve as a key intermediate in organic synthesis. Therefore, tuning the stability of radicals is crucial for their functions. Herein, we summarize covalent and non-covalent approaches to tune the stability of organic radicals through steric effects and tuning the delocalization of spin density. Covalent approaches can tune the stability of radicals effectively and non-covalent approaches benefit from dynamicity and reversibility. It is anticipated that the further development of covalent and non-covalent approaches, as well as the interplay between them, may push the fields forward by enriching new radical materials and radical mediated reactions.

Photoregulated reversible addition–fragmentation chain transfer (RAFT) polymerization

Different strategies on photoregulated RAFT polymerization are developed. This minireview summarizes recent advances in photoregulated RAFT polymerization and its applications.

3D printing of polymeric materials based on photo-RAFT polymerization

For the first time, we report 3D printing of RAFT-based formulations to fabricate functional objects in a layer-by-layer fashion.

Photo-controlled RAFT polymerization mediated by organic/inorganic hybrid photoredox catalysts: enhanced catalytic efficiency

Photo-controlled RAFT polymerization mediated by an organic/inorganic hybrid photoredox catalyst (ZnTPP–POSS) was performed and showed enhanced catalytic efficiency compared with the ZnTPP photocatalyst.

Enzyme-mediated reversible deactivation radical polymerization for functional materials: principles, synthesis, and applications

Enzymes provide a potential and highly efficient way to mediate the formation of various functional polymer materials with wide applications.

Unlocking features of locked-unlocked anionic polymerization

Unlocking features of the locked-unlocked anionic polymerization were investigated and reported.

Effective Utilization of NIR Wavelengths for Photo-Controlled Polymerization: Penetration Through Thick Barriers and Parallel Solar Syntheses

This contribution details an efficient and controlled photopolymerization regulated by far-red (λ=680 nm) and NIR (λ=780 and 850 nm) light in the presence of aluminium phthalocyanine and aluminium naphthalocyanine. Initiating radicals are generated by photosensitization of peroxides affording an effective strategy that provides controlled polymerization of a variety of monomers with excellent living characteristics. Critically, long wavelength irradiation provides penetration through thick barriers, affording unprecedented rates of controlled polymerization that can open new and exciting applications. Furthermore, a more optimized approach to performing solar syntheses is presented. By combining the narrow Q-bands of these photocatalysts with others possessing complementary absorptions, layered, independent polymerizations and organic transformations may be performed in parallel under a single broadband emission source, such as sunlight.

Enzyme-initiated reversible addition-fragmentation chain transfer (RAFT) polymerization: Precision polymer synthesis via enzymatic catalysis

Enzyme-initiated reversible addition-fragmentation chain transfer (RAFT) polymerization provides a sustainable strategy for efficient production of well-defined polymers under mild conditions. Horseradish peroxidase (HRP), a heme-containing metalloenzyme, catalyzes oxidation of acetylacetone (ACAC) by hydrogen peroxide (H₂O₂) to generate ACAC radicals, initiating polymerization of vinyl monomers. This HRP/H₂O₂/ACAC ternary initiating system is applied to RAFT polymerization of different types of vinyl monomers. Furthermore, to overcome the inherent limitation of necessity for oxygen-free conditions, another enzyme, glucose oxidase (GOx) or pyranose 2-oxidase (P2Ox), with excellent deoxygenation capability, is introduced to consume oxygen by catalyzing oxidation of glucose to generate H₂O₂. The generated H₂O₂ is directly supplied to HRP catalysis for radical generation. Both GOx-HRP and P2Ox-HRP cascade catalysis afford RAFT polymerization with oxygen tolerance. In this chapter, we mainly focus on detailed synthetic protocols of RAFT polymerizations initiated by HRP/H₂O₂/ACAC ternary initiating system and P2Ox-HRP cascade catalysis. The general characterization and analytical methods used in these enzyme-initiated RAFT polymerizations are also included.

Far-Red Light-Induced Reversible Addition-Fragmentation Chain Transfer Polymerization Using a Man-Made Bacteriochlorin

To overcome the challenge of photoregulated living radical polymerization in long-wavelength radiation, a photoinduced electron transfer reversible addition-fragmentation chain transfer (PET-RAFT) polymerization in far-red wavelength (λ_max = 740 nm) is reported by using a man-made bacteriochlorin as a photocatalyst. A reduced tetraphenylporphyrin (RTPP) having a natural bacteriochlorin macrocycle ring with two reduced pyrrole rings was synthesized with strong absorption in the far-red light region (700-765 nm) and applied for the PET-RAFT polymerization as a photoredox catalyst, which offered excellent control over molecular weight and polydispersities and oxygen tolerance for the polymerization of (methyl) acrylates monomers, and exhibited attractive features of "living" radical polymerization. Benefiting from high penetration of far-red light, the polymerization was also well-controlled when the reaction vessel was covered by translucent animal tissue barriers, for example, skin.

Photoinduced Metal-Free Surface Initiated ATRP from Hollow Spheres Surface

Well-defined amphiphilic diblock copolymer poly (methyl methacrylate)-b-poly (N-isopropylacrylamide) grafted hollow spheres (HS-g-PMMA-b-PNIPAM) hybrid materials were synthesized via metal-free surface-initiated atom transfer radical polymerization (SI-ATRP). The ATRP initiators α-Bromoisobutyryl bromide (BIBB) were attached onto hollow sphere surfaces through esterification of acyl bromide groups and hydroxyl groups. The synthetic ATRP initiators (HS-Br) were further used for the metal-free SI-ATRP of methyl methacrylate (MMA) and N-isopropyl acrylamide (NIPAM) using 10-phenylphenothiazine (PTH) as the photocatalyst. The molecular weight of the polymers, structure, morphology, and thermal stability of the hybrid materials were characterized via gel permeation chromatography (GPC), X-ray photoelectron spectroscopy (XPS), ¹H-nuclear magnetic resonance spectroscopy (¹H NMR), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FT-IR), and thermogravimetric analysis (TGA), respectively. The results indicated that the ATRP initiator had been immobilized onto HS surfaces successfully followed by metal-free SI-ATRP of MMA and NIPAM, the Br atom had located at the end of the main PMMA polymer chain, and the polymerization process possessed the characteristic of controlled/"living" polymerization. The thermal stability of the hybrid materials was increased significantly compared to the pure PMMA and PNIPAM.

Visible light induced aqueous RAFT polymerization using a supramolecular perylene diimide/cucurbit[7]uril complex

A water-soluble perylene diimide (PDI), in the presence of triethanolamine (TEOA), is used as a metal-free photocatalyst for aqueous reversible addition–fragmentation chain transfer (RAFT) polymerization under green light.

The influence of mixing on chain extension by photo-controlled/living radical polymerization under continuous-flow conditions

Continuous-flow chemistry holds powerful potential for polymer synthesis, and has attracted increasing attention in recent years.

Metalloporphyrin-bound Janus nanocomposites with dual stimuli responsiveness for nanocatalysis in living radical polymerization

The capability to spatiotemporally regulate polymerization kinetics in response to dual external stimuli of light and magnetism offers exciting pathways to precisely manipulate polymer composition and sequence. Herein, we report a strategy that adopts snowman-shaped Fe₃O₄@aSiO₂-click-ZnPTPP Janus nanocomposites with a high magnetization value (12.9 emu g^-1) and stably confined but accessible catalytic metalloporphyrin moieties as the nanocatalysts for photo-induced electron transfer reversible addition-fragmentation chain transfer (PET-RAFT) polymerization. This method enables the synthesis of diverse polymeric structures from a large range of monomers using ultralow concentrations of nanocatalysts (less than 10 ppm) with simple modulation of light and magnetism. In addition, the nanocatalysts are found to be oxygen-tolerant, and they exhibit non-agglomeration during polymerization. Finally, repeated regeneration of the used nanocatalysts by magnetic extraction or facile centrifugation effectively reduces or even eliminates the contamination and/or decomposition on the final polymer products.

New Insights into RAFT Dispersion Polymerization-Induced Self-Assembly: From Monomer Library, Morphological Control, and Stability to Driving Forces

Polymerization-induced self-assembly (PISA) has been established as an efficient, robust, and versatile approach to synthesize various block copolymer nano-objects with controlled morphologies, tunable dimensions, and diverse functions. The relatively high concentration and potential scalability makes it a promising technique for industrial production and practical applications of functional polymeric nanoparticles. This feature article outlines recent advances in PISA via reversible addition-fragmentation chain transfer dispersion polymerization. Considerable efforts to understand morphological control, broaden the monomer library, enhance morphological stability, and incorporate multiple driving forces in PISA syntheses are summarized herein. Finally, perspectives on the future of PISA research are discussed.

Up in the air: oxygen tolerance in controlled/living radical polymerisation

The requirement for deoxygenation in controlled/living radical polymerisation (CLRP) places significant limitations on its widespread implementation by necessitating the use of large reaction volumes, sealed reaction vessels as well as requiring access to specialised equipment such as a glove box and/or inert gas source. As a result, in recent years there has been intense interest in developing strategies for overcoming the effects of oxygen inhibition in CLRP and therefore remove the necessity for deoxygenation. In this review, we highlight several strategies for achieving oxygen tolerant CLRP including: "polymerising through" oxygen, enzyme mediated deoxygenation and the continuous regeneration of a redox-active catalyst. In order to provide further clarity to the field, we also establish some basic parameters for evaluating the degree of "oxygen tolerance" that can be achieved using a given oxygen scrubbing strategy. Finally, we propose some applications that could most benefit from the implementation of oxygen tolerant CLRP and provide a perspective on the future direction of this field.

Ultrasonication-Induced Aqueous Atom Transfer Radical Polymerization

A new procedure for ultrasonication-induced atom transfer radical polymerization (sono-ATRP) in aqueous media was developed. Polymerizations of oligo(ethylene oxide) methyl ether methacrylate (OEOMA) and 2-hydroxyethyl acrylate (HEA) in water were successfully carried out in the presence of ppm amounts of CuBr₂ catalyst and tris(2-pyridylmethyl)amine ligand when exposed to ultrasonication (40 kHz, 110 W) at room temperature. Aqueous sono-ATRP enabled polymerization of water-soluble monomers with excellent control over the molecular weight, dispersity, and high retention of chain-end functionality. Temporal control over the polymer chain growth was demonstrated by switching the ultrasound on/off due to the regeneration of activators by hydroxyl radicals formed by ultrasonication. The synthesis of a well-defined block copolymer and DNA-polymer biohybrid was also successful using this process.

Accurately Determining the Extent of Coupling in Post Polymerization Reactions of Polystyrene

Polymers prepared by controlled radical polymerization (CRP) can be employed in subsequent chain-end joining reactions, yet accurately assessing the extent of coupling in mechanistically unique paths is not straightforward. Precisely known mixtures of polystyrene standards were prepared and analyzed by gel permeation chromatography (GPC), mimicking the coupled product and precursor that could be present after a post-polymerization, chain-end joining reaction. The exactly known percentages of each polymer in the mixture allowed for comparison of the true "extent of coupling" (Xc) to that determined by a commonly used equation, which is based on number average molecular weights (Mn) of the precursor and coupled product. The results indicated that an improvement in accuracy could be achieved by instead using refractive index (RI) signal height ratios under the peak molecular weight (Mp) of each component, with all calculations being within 0.05 of the true Xc of the fabricated "product" mixture (compared to greater than 0.10 average error using the more established method) when the sample mixture had nominal molecular weights of 2500 and 5000 Da. Moreover, when "precursor" and "coupled" pairs mixed were not related as a simple doubling of molecular weight, the calculation method presented here remained effective at determining the content of the mixture, especially at higher Xc values (>0.45). This second case is important for experiments that may link polymer chains together with a spacer, such as a radical trap, a triazole, or even larger structure such as an oligomer.

Honeycomb-patterned porous films fabricated via self-organization of Tb complex-loaded amphiphilic copolymers

Amphiphilic copolymers, poly(styrene)-block-Tb complex (PS-b-Tb complex), were synthesized by reversible addition fragmentation chain transfer (RAFT) polymerization. The honeycomb structured porous films were fabricated via dropping the PS-b-Tb complex copolymer solutions on glass substrates by the breath figures method (BFM). The structure and composition of the amphiphilic copolymer PS-b-Tb complex were confirmed by gel permeation chromatography (GPC), Fourier transform infrared spectroscopy (FT-IR) and ¹H nuclear magnetic resonance spectroscopy (¹H NMR). The surface morphology and elemental mapping of the highly ordered porous films were investigated by field emission scanning electron microscopy (FESEM), energy dispersive X-ray spectroscopy (EDX) and laser scanning confocal microscopy (LSCM). The results indicated that the solvent type and copolymer concentration can affect the surface morphology of the porous films. The average diameter of the pores in the porous films decreased with the polymer concentration and the molecular weight of the copolymers increased. The FESEM-EDX analysis further verified that the hydrophilic groups (Tb complex groups) were mainly distributed at the pore wall, instead of at the outer surface layer of the films, which was consistent with the LSCM results.

Amphiphilic copolymers PS-b-Tb complex were synthesized by RAFT polymerization, the honeycomb structured porous films were fabricated via BFM, the hydrophilic groups (Tb complex groups) were mainly distributed at the pore wall.