Highly Anisotropic Glassy Polystyrenes Are Flexible

Melt stretching and quenching produce low-crystalline biodegradable poly(lactic acid) filled with β-form shish for highly improved mechanical toughness

High-toughness biodegradable poly(lactic acid) (PLA) has always been intensively pursued on the way of replacing traditional petroleum-based plastics. Regulating microstructures to achieve self-toughening holds great promise due to avoidance of incorporating other heterogeneous components. Herein, we propose a straightforward and effective way to tailor microstructures and properties of PLA through melt-stretching and quenching of slightly crosslinked samples. The melt stretching drives chains orientation and crystallization at high temperature, while the quenching followed can freeze the crystallization process to any stage. For the first time, we prepare a type of transparent and low-crystalline PLA filled with rod-like β-form shish, which displays an outstanding tensile toughness, almost 17 times that of the conventional technique-processed one. This mechanical superiority is enabled by an integration of high ductility due to oriented chain network, and high tensile stress endowed by nanofibrous filler's role of β-form shish. Furthermore, the mechanically toughened PLA is demonstrated to generate the richest micro-cracks and shear bands under loading, which can effectively dissipate the deformational energy and underlie the high toughness. This work opens a new prospect for the bottom-up design of high-performance bio-based PLA materials that are tough, ductile and transparent by precise microstructural regulation through scalable melt processing route.

Bond Orientation-Determined Enthalpic Stress in Polymer Glasses upon Deformation

The mechanical properties of polymer glass are determined by both intermolecular local packing structures and aligned intrachain configurations. These configurations involve multiple space scales, and the underlying mechanism is not well understood yet. By applying mechanical stimulation to cold-drawn polymer glasses, the present simulation work shows a one-to-one correspondence between arising retractive stress and the segment orientation parameter on the length scale of the intrachain connecting bond. Such retractive stress is a newly produced enthalpic stress when segment orientation on the length scale of bonds and particle mobility coexist. This reveals a potential mechanism of how the intrachain orientation on the length scale of bonds influences the mechanical behaviors of polymer glasses.

A combined melt-stretching and quenching setup for experimental studies of polymer crystallization under complex flow-temperature environments

A combined melt-stretching and quenching setup is designed and developed to allow experimental investigations of polymer crystallization under the complex flow-temperature environments comparable to those encountered in the actual industrial processing. The melt-stretching proceeds by two drums rotating in the opposite directions with simultaneous recording of a stress-strain curve, where the Hencky strain and strain rate (≤233 s^-1) are adjustable over a large range. After stretching, liquid N₂ is used as a cooling medium to quench the free-standing melt, which is sprayed directly to the deformed melt driven by an electric pump. To ensure a high cooling efficiency, a three-way solenoid valve is employed to execute a sequential control of the liquid N₂ flow direction to reduce the boil-off of liquid N₂ before entering the sample chamber. The melt cooling rate depends on the liquid N₂ flow rate controlled by a flow valve, which is up to 221 °C/s when quenching the isotactic polypropylene (iPP) melt with a thickness of 0.28 mm at 150 °C. Two independent temperature control modules are designed to meet the requirements of different stages of melt-stretching and quenching. To verify the capability of the setup, we have performed the melt-stretching and quenching experiments on iPP samples. The setup is demonstrated to be a valuable new tool to study polymer crystallization under coupled flow-cooling fields.

Durably Ductile, Transparent Polystyrene Based on Extensional Stress-Induced Rejuvenation Stabilized by Styrene-Butadiene Block Copolymer Nanofibrils

The glassy polymer of polystyrene (PS) enjoys a good reputation as a promising optical material; however, the inherent brittleness hinders its further applications. Conventional toughening methods are realized based on the premise of a sacrifice in transparency and stiffness. In this work, we found an unprecedented strategy to address these obstacles by combining extensional stress-induced ductility and suppressing physical aging. PS-based film with a high stiffness, long-term ductility, and excellent transparency is achieved by introducing a styrene-butadiene block copolymer into the PS matrix and subsequently annealing stretched. A nanofibrillar structure of the polybutadiene (PB) phase is formulated surrounded by a PS matrix, and thus, the elongation at break enhances from 3.1% up to 86.8%, accompanying the yield strength enhanced from 25.5 to 62.2 MPa. More significantly, compared with neat PS, these films survive from physical aging and persistent ductility over time. The morphology deformation induced by stress makes an obvious contribution to the improvement of transparency. Investigating the dynamics of chain segments indicates that the incorporation of the copolymer can restrict rearrangement and local relaxation to the PS chain. This work could pave a potential route toward high-performance PS and might be transferable to other glassy polymers with a fragile character.