1
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Huang J, Guo Y, Lei X, Chen B, Hao H, Luo J, Sun T, Jian M, Gao E, Wu X, Ma W, Shao Y, Zhang J. Fabricating Ultrastrong Carbon Nanotube Fibers via a Microwave Welding Interface. ACS NANO 2024; 18:14377-14387. [PMID: 38781118 DOI: 10.1021/acsnano.4c00522] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/25/2024]
Abstract
Liquid crystal wet-spun carbon nanotube fibers (CNTFs) offer notable advantages, such as precise alignment and scalability. However, these CNTFs usually suffer premature failure through intertube slippage due to the weak interfacial interactions between adjacent shells and bundles. Herein, we present a microwave (MW) welding strategy to enhance intertube interactions by partially carbonizing interstitial heterocyclic aramid polymers. The resulting CNTFs exhibit ultrahigh static tensile strength (6.74 ± 0.34 GPa) and dynamic tensile strength (9.52 ± 1.31 GPa), outperforming other traditional high-performance fibers. This work provides a straightforward yet effective approach to strengthening CNTFs for advanced engineering applications.
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Affiliation(s)
- Jiankun Huang
- Beijing National Laboratory for Molecular Sciences, School of Materials Science and Engineering, College of Chemistry and Molecular Engineering, Academy for Advanced Interdisciplinary Studies, Beijing Science and Engineering Center for Nanocarbons, Peking University, Beijing 100871, China
- Beijing Graphene Institute (BGI), Beijing 100095, China
| | - Yongzhe Guo
- Department of Engineering Mechanics, School of Civil Engineering, Wuhan University, Wuhan 430072, China
| | - Xudong Lei
- Key Laboratory of Mechanics in Fluid Solid Coupling Systems, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190, China
- School of Engineering Science, University of Chinese Academy of Sciences, Beijing 100049, China
| | - Bin Chen
- Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Engineering Mechanics, Tsinghua University, Beijing 100084, China
| | - He Hao
- Beijing National Laboratory for Molecular Sciences, School of Materials Science and Engineering, College of Chemistry and Molecular Engineering, Academy for Advanced Interdisciplinary Studies, Beijing Science and Engineering Center for Nanocarbons, Peking University, Beijing 100871, China
| | - Jiajun Luo
- Beijing National Laboratory for Molecular Sciences, School of Materials Science and Engineering, College of Chemistry and Molecular Engineering, Academy for Advanced Interdisciplinary Studies, Beijing Science and Engineering Center for Nanocarbons, Peking University, Beijing 100871, China
- Beijing Graphene Institute (BGI), Beijing 100095, China
| | - Tongzhao Sun
- Beijing Graphene Institute (BGI), Beijing 100095, China
| | - Muqiang Jian
- Beijing Graphene Institute (BGI), Beijing 100095, China
| | - Enlai Gao
- Department of Engineering Mechanics, School of Civil Engineering, Wuhan University, Wuhan 430072, China
| | - Xianqian Wu
- Key Laboratory of Mechanics in Fluid Solid Coupling Systems, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190, China
- School of Engineering Science, University of Chinese Academy of Sciences, Beijing 100049, China
| | - Weigang Ma
- Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Engineering Mechanics, Tsinghua University, Beijing 100084, China
| | - Yuanlong Shao
- Beijing National Laboratory for Molecular Sciences, School of Materials Science and Engineering, College of Chemistry and Molecular Engineering, Academy for Advanced Interdisciplinary Studies, Beijing Science and Engineering Center for Nanocarbons, Peking University, Beijing 100871, China
- Beijing Graphene Institute (BGI), Beijing 100095, China
| | - Jin Zhang
- Beijing National Laboratory for Molecular Sciences, School of Materials Science and Engineering, College of Chemistry and Molecular Engineering, Academy for Advanced Interdisciplinary Studies, Beijing Science and Engineering Center for Nanocarbons, Peking University, Beijing 100871, China
- Beijing Graphene Institute (BGI), Beijing 100095, China
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2
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Sang Y, Cui C, Zhao Y, Zhang X, Zhang Z, Wang F, Liu R, Sui C, He X, Wang C. A single carbon nanotube-entangled high-performance buckypaper with tunable fracture mode. Phys Chem Chem Phys 2024; 26:4135-4143. [PMID: 38226650 DOI: 10.1039/d3cp04555b] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/17/2024]
Abstract
It is well known that the traditional buckypaper (BP) is composed of a certain number of short carbon nanotubes (CNTs) intertwined with each other and sliding always happens when the BP is under tensile and impact loading, which results in inferior mechanical properties compared to single CNTs. In this work, a highly-entangled single-wire BP (SWBP) structure is constructed by a modified self-avoiding random walk approach. The in-plane mechanical properties and impacting behaviors of the SWBPs with different entanglement degrees and interface frictions are systematically investigated via newly developed coarse-grained molecular dynamics (CGMD) simulation. A coarse-grained method can effectively reflect the inter-tube van der Waals (vdW) interactions and the mechanical behaviors of CNTs, including tension, bending and adhesion. In this work, from the tensile simulations of the SWBP, the results showed that the self-locking mechanism between entangled CNTs could significantly enhance the tensile resistance of the film. Besides, the mechanical properties of the SWBP are highly dependent on the entanglement degree and the interface friction between CNTs. Furthermore, two distinct fracture modes, ductile fracture and brittle fracture, are revealed, which can be efficiently controlled by changing the related friction between CNTs. From the impacting simulations, it is found that the impacting performance can be effectively tuned by adjusting the entanglement degree of the film. In addition, the kinetic energy of the projectile could be rapidly dissipated through the stretching and bending of CNTs in the SWBP. This work provides an in-depth understanding of the effect of interface friction and entanglement degree on the mechanical properties of the buckypaper and provides a reference for the preparation of strong CNT-based micromaterials.
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Affiliation(s)
- Yuna Sang
- School of Astronautics, Harbin Institute of Technology, Harbin 150001, China.
| | - Chongxiao Cui
- School of Astronautics, Harbin Institute of Technology, Harbin 150001, China.
| | - Yushun Zhao
- School of Astronautics, Harbin Institute of Technology, Harbin 150001, China.
- National Key Laboratory of Science and Technology on Advanced Composites in Special Environments, Harbin Institute of Technology, Harbin 150080, China
| | - Xiuping Zhang
- Faculty of Hepato-Pancreato-Biliary Surgery, Chinese PLA General Hospital, Beijing, China
| | - Zhuochao Zhang
- Faculty of Hepato-Pancreato-Biliary Surgery, Chinese PLA General Hospital, Beijing, China
| | - Fei Wang
- Faculty of Hepato-Pancreato-Biliary Surgery, Chinese PLA General Hospital, Beijing, China
| | - Rong Liu
- Faculty of Hepato-Pancreato-Biliary Surgery, Chinese PLA General Hospital, Beijing, China
| | - Chao Sui
- National Key Laboratory of Science and Technology on Advanced Composites in Special Environments, Harbin Institute of Technology, Harbin 150080, China
- Shenzhen STRONG Advanced Materials Research Institute Co., Ltd, Shenzhen 518000, China
| | - Xiaodong He
- National Key Laboratory of Science and Technology on Advanced Composites in Special Environments, Harbin Institute of Technology, Harbin 150080, China
- Shenzhen STRONG Advanced Materials Research Institute Co., Ltd, Shenzhen 518000, China
| | - Chao Wang
- School of Astronautics, Harbin Institute of Technology, Harbin 150001, China.
- National Key Laboratory of Science and Technology on Advanced Composites in Special Environments, Harbin Institute of Technology, Harbin 150080, China
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3
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Evers C, Vondrasek B, Jolowsky CN, Park JG, Czabaj MW, Ku BE, Thagard KR, Odegard GM, Liang Z. Scalable High Tensile Modulus Composite Laminates Using Continuous Carbon Nanotube Yarns for Aerospace Applications. ACS APPLIED NANO MATERIALS 2023; 6:11260-11268. [PMID: 37469508 PMCID: PMC10353548 DOI: 10.1021/acsanm.3c01266] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/24/2023] [Accepted: 06/02/2023] [Indexed: 07/21/2023]
Abstract
An approach is established for fabricating high-strength and high-stiffness composite laminates with continuous carbon nanotube (CNT) yarns for scaled-up mechanical tests and potential aerospace structure applications. Continuous CNT yarns with up to 80% degree of nanotube alignment and a unique self-assembled graphitic CNT packing result in their specific tensile strengths of 1.77 ± 0.07 N/tex and an apparent specific modulus of 92.6 ± 3.2 N/tex. Unidirectional CNT yarn reinforced composite laminates with a CNT concentration of greater than 80 wt % and minimal microscale voids are fabricated using filament winding and aerospace-grade resin matrices. A specific tensile strength of up to 1.71 GPa/(g cm-3) and specific modulus of 256 GPa/(g cm-3) are realized; the specific modulus exceeds current state-of-the-art unidirectional carbon fiber composite laminates. The specific modulus of the laminates is 2.76 times greater than the specific modulus of the constituent CNT yarns, a phenomenon not observed in carbon fiber reinforced composites. The results demonstrate an effective approach for fabricating high-strength CNT yarns into composites for applications that require specific tensile modulus properties that are significantly beyond state-of-the-art carbon fiber composites and potentially open an unexplored performance region in the Ashby chart for composite material applications.
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Affiliation(s)
- Cecil
E. Evers
- FAMU-FSU
College of Engineering, High-Performance Materials Institute, Florida State University, 2005 Levy Avenue, Tallahassee, Florida 32311, United States
| | - Britannia Vondrasek
- Department
of Mechanical Engineering, University of
Utah, Salt Lake City, Utah 84112, United States
| | - Claire N. Jolowsky
- FAMU-FSU
College of Engineering, High-Performance Materials Institute, Florida State University, 2005 Levy Avenue, Tallahassee, Florida 32311, United States
| | - Jin Gyu Park
- FAMU-FSU
College of Engineering, High-Performance Materials Institute, Florida State University, 2005 Levy Avenue, Tallahassee, Florida 32311, United States
| | - Michael W. Czabaj
- Department
of Mechanical Engineering, University of
Utah, Salt Lake City, Utah 84112, United States
| | - Bailee E. Ku
- FAMU-FSU
College of Engineering, High-Performance Materials Institute, Florida State University, 2005 Levy Avenue, Tallahassee, Florida 32311, United States
| | - Kaylee R. Thagard
- FAMU-FSU
College of Engineering, High-Performance Materials Institute, Florida State University, 2005 Levy Avenue, Tallahassee, Florida 32311, United States
| | - Gregory M. Odegard
- Mechanical
Engineering—Engineering Mechanics, Michigan Technological University, Houghton, Michigan 49931, United States
| | - Zhiyong Liang
- FAMU-FSU
College of Engineering, High-Performance Materials Institute, Florida State University, 2005 Levy Avenue, Tallahassee, Florida 32311, United States
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4
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Sewring T, Trulsson M. Ground State Configurations and Metastable Phases of Charged Linear Rods. ACS OMEGA 2023; 8:6040-6051. [PMID: 36816665 PMCID: PMC9933468 DOI: 10.1021/acsomega.2c08060] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/19/2022] [Accepted: 01/24/2023] [Indexed: 06/18/2023]
Abstract
This computational study investigates the energy minimum, that is, ground state, of suspensions of monodisperse (single-component) charged linear rods at various densities and screening lengths. We find that closed-packed unidirectional configurations have the lowest energies for all studied cases. We further specify the lattice parameters for these crystalline structures. In addition, we identify a few metastable phases, including heliconical structures. These metastable heliconical phases are composed of hexagonal smectic C layers with particle orientations forming a conical helicoid with a short pitch of three layers. We evidence this by zero-temperature Monte Carlo simulations starting from an energy-minimized hexagonal cholesteric configuration, which rapidly transforms to a heliconical phase. Furthermore, this heliconical phase is remarkably stable even at finite temperatures and melts to a disordered phase at high temperatures. Finally, we conduct simulations at room temperature and conditions typical for cellulose nanocrystal suspensions to study the onset of nematic order and compare our results to available experimental data. Our findings suggest that electrostatics play an important role in the isotropic/anisotropic transition for dense suspensions of charged rods.
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Affiliation(s)
- Tor Sewring
- Theoretical
Chemistry, Lund University, 221 00Lund, Sweden
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5
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Pedrielli A, Dapor M, Gkagkas K, Taioli S, Pugno NM. Mechanical Properties of Twisted Carbon Nanotube Bundles with Carbon Linkers from Molecular Dynamics Simulations. Int J Mol Sci 2023; 24:ijms24032473. [PMID: 36768799 PMCID: PMC9917038 DOI: 10.3390/ijms24032473] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/26/2022] [Revised: 01/23/2023] [Accepted: 01/24/2023] [Indexed: 02/01/2023] Open
Abstract
The manufacturing of high-modulus, high-strength fibers is of paramount importance for real-world, high-end applications. In this respect, carbon nanotubes represent the ideal candidates for realizing such fibers. However, their remarkable mechanical performance is difficult to bring up to the macroscale, due to the low load transfer within the fiber. A strategy to increase such load transfer is the introduction of chemical linkers connecting the units, which can be obtained, for example, using carbon ion-beam irradiation. In this work, we investigate, via molecular dynamics simulations, the mechanical properties of twisted nanotube bundles in which the linkers are composed of interstitial single carbon atoms. We find a significant interplay between the twist and the percentage of linkers. Finally, we evaluate the suitability of two different force fields for the description of these systems: the dihedral-angle-corrected registry-dependent potential, which we couple for non-bonded interaction with either the AIREBO potential or the screened potential ReboScr2. We show that both of these potentials show some shortcomings in the investigation of the mechanical properties of bundles with carbon linkers.
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Affiliation(s)
- Andrea Pedrielli
- Fondazione Bruno Kessler, Via Sommarive 18, Povo, 38123 Trento, Italy
| | - Maurizio Dapor
- European Centre for Theoretical Studies in Nuclear Physics and Related Areas (ECT*), Fondazione Bruno Kessler, Strada delle Tabarelle 286, Villazzano, 38123 Trento, Italy
- Trento Institute for Fundamental Physics and Applications (TIFPA-INFN), Via Sommarive 14, Povo, 38123 Trento, Italy
| | - Konstantinos Gkagkas
- Advanced Material Research Division, Toyota Motor Europe NV/SA, Hoge Wei 33B, 1930 Zaventem, Belgium
| | - Simone Taioli
- European Centre for Theoretical Studies in Nuclear Physics and Related Areas (ECT*), Fondazione Bruno Kessler, Strada delle Tabarelle 286, Villazzano, 38123 Trento, Italy
- Trento Institute for Fundamental Physics and Applications (TIFPA-INFN), Via Sommarive 14, Povo, 38123 Trento, Italy
- Faculty of Applied Physics and Mathematics, Gdańsk University of Technology, 11/12 Gabriela Narutowicza Street, 80-233 Gdańsk, Poland
| | - Nicola Maria Pugno
- Laboratory for Bioinspired, Bionic, Nano, Meta Materials & Mechanics, Department of Civil, Environmental and Mechanical Engineering, University of Trento, Via Mesiano 77, 38123 Trento, Italy
- School of Engineering and Materials Science, Queen Mary University of London, Mile End Road, London E1 4NS, UK
- Correspondence:
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6
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Nepal D, Kang S, Adstedt KM, Kanhaiya K, Bockstaller MR, Brinson LC, Buehler MJ, Coveney PV, Dayal K, El-Awady JA, Henderson LC, Kaplan DL, Keten S, Kotov NA, Schatz GC, Vignolini S, Vollrath F, Wang Y, Yakobson BI, Tsukruk VV, Heinz H. Hierarchically structured bioinspired nanocomposites. NATURE MATERIALS 2023; 22:18-35. [PMID: 36446962 DOI: 10.1038/s41563-022-01384-1] [Citation(s) in RCA: 80] [Impact Index Per Article: 80.0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/12/2020] [Accepted: 09/17/2022] [Indexed: 06/16/2023]
Abstract
Next-generation structural materials are expected to be lightweight, high-strength and tough composites with embedded functionalities to sense, adapt, self-repair, morph and restore. This Review highlights recent developments and concepts in bioinspired nanocomposites, emphasizing tailoring of the architecture, interphases and confinement to achieve dynamic and synergetic responses. We highlight cornerstone examples from natural materials with unique mechanical property combinations based on relatively simple building blocks produced in aqueous environments under ambient conditions. A particular focus is on structural hierarchies across multiple length scales to achieve multifunctionality and robustness. We further discuss recent advances, trends and emerging opportunities for combining biological and synthetic components, state-of-the-art characterization and modelling approaches to assess the physical principles underlying nature-inspired design and mechanical responses at multiple length scales. These multidisciplinary approaches promote the synergetic enhancement of individual materials properties and an improved predictive and prescriptive design of the next era of structural materials at multilength scales for a wide range of applications.
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Affiliation(s)
- Dhriti Nepal
- Materials and Manufacturing Directorate, Air Force Research Laboratory, Wright-Patterson AFB, OH, USA.
| | - Saewon Kang
- School of Materials Science and Engineering, Georgia Institute of Technology, Atlanta, GA, USA
| | - Katarina M Adstedt
- School of Materials Science and Engineering, Georgia Institute of Technology, Atlanta, GA, USA
| | - Krishan Kanhaiya
- Department of Chemical and Biological Engineering, University of Colorado at Boulder, Boulder, CO, USA
| | - Michael R Bockstaller
- Department of Materials Science and Engineering, Carnegie Mellon University, Pittsburgh, PA, USA
| | - L Catherine Brinson
- Department of Mechanical Engineering and Materials Science, Duke University, Durham, NC, USA
| | - Markus J Buehler
- Department of Civil and Environmental Engineering, MIT, Cambridge, MA, USA
| | - Peter V Coveney
- Department of Chemistry, University College London, London, UK
| | - Kaushik Dayal
- Department of Civil and Environmental Engineering, Carnegie Mellon University, Pittsburgh, PA, USA
| | - Jaafar A El-Awady
- Department of Mechanical Engineering, Johns Hopkins University, Baltimore, MD, USA
| | - Luke C Henderson
- Institute for Frontier Materials, Deakin University, Waurn Ponds, Victoria, Australia
| | - David L Kaplan
- Department of Biomedical Engineering, Tufts University, Medford, MA, USA
| | - Sinan Keten
- Department of Mechanical Engineering, Northwestern University, Evanston, IL, USA
| | - Nicholas A Kotov
- Department of Chemical Engineering, University of Michigan, Ann Arbor, MI, USA
| | - George C Schatz
- Department of Chemistry, Northwestern University, Evanston, IL, USA
| | - Silvia Vignolini
- Yusuf Hamied Department of Chemistry, University of Cambridge, Cambridge, UK
| | | | - Yusu Wang
- Halıcıoğlu Data Science Institute, University of California San Diego, La Jolla, CA, USA
| | - Boris I Yakobson
- Department of Materials Science and Nanoengineering, Rice University, Houston, TX, USA
- Department of Chemistry, Rice University, Houston, TX, USA
| | - Vladimir V Tsukruk
- School of Materials Science and Engineering, Georgia Institute of Technology, Atlanta, GA, USA.
| | - Hendrik Heinz
- Department of Chemical and Biological Engineering, University of Colorado at Boulder, Boulder, CO, USA.
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7
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Zhang X, De Volder M, Zhou W, Issman L, Wei X, Kaniyoor A, Terrones Portas J, Smail F, Wang Z, Wang Y, Liu H, Zhou W, Elliott J, Xie S, Boies A. Simultaneously enhanced tenacity, rupture work, and thermal conductivity of carbon nanotube fibers by raising effective tube portion. SCIENCE ADVANCES 2022; 8:eabq3515. [PMID: 36516257 PMCID: PMC9750159 DOI: 10.1126/sciadv.abq3515] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/03/2022] [Accepted: 11/10/2022] [Indexed: 06/17/2023]
Abstract
Although individual carbon nanotubes (CNTs) are superior to polymer chains, the mechanical and thermal properties of CNT fibers (CNTFs) remain inferior to synthetic fibers because of the failure of embedding CNTs effectively in superstructures. Conventional techniques resulted in a mild improvement of target properties while degrading others. Here, a double-drawing technique is developed to rearrange the constituent CNTs. Consequently, the mechanical and thermal properties of the resulting CNTFs can simultaneously reach their highest performances with specific strength ~3.30 N tex-1 (4.60 GPa), work of rupture ~70 J g-1, and thermal conductivity ~354 W m-1 K-1 despite starting from low-crystallinity materials (IG:ID ~ 5). The processed CNTFs are more versatile than comparable carbon fiber, Zylon and Dyneema. On the basis of evidence of load transfer efficiency on individual CNTs measured with in situ stretching Raman, we find that the main contributors to property enhancements are the increasing of the effective tube contribution.
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Affiliation(s)
- Xiao Zhang
- Beijing National Laboratory for Condensed Matter Physics, Institute of Physics, Chinese Academy of Sciences, Beijing 100190, China
- Department of Engineering, University of Cambridge, Cambridge CB2 1PZ, UK
| | - Michael De Volder
- Department of Engineering, University of Cambridge, Cambridge CB2 1PZ, UK
| | - Wenbin Zhou
- MOE Key Laboratory of Enhanced Heat Transfer and Energy Conservation, Beijing Key Laboratory of Heat Transfer and Energy Conversion, Beijing University of Technology, Beijing 100124, China
| | - Liron Issman
- Department of Engineering, University of Cambridge, Cambridge CB2 1PZ, UK
| | - Xiaojun Wei
- Beijing National Laboratory for Condensed Matter Physics, Institute of Physics, Chinese Academy of Sciences, Beijing 100190, China
| | - Adarsh Kaniyoor
- Department of Materials Science and Metallurgy, University of Cambridge, Cambridge CB3 0FS, UK
| | | | - Fiona Smail
- Department of Engineering, University of Cambridge, Cambridge CB2 1PZ, UK
| | - Zibo Wang
- Beijing National Laboratory for Condensed Matter Physics, Institute of Physics, Chinese Academy of Sciences, Beijing 100190, China
| | - Yanchun Wang
- Beijing National Laboratory for Condensed Matter Physics, Institute of Physics, Chinese Academy of Sciences, Beijing 100190, China
| | - Huaping Liu
- Beijing National Laboratory for Condensed Matter Physics, Institute of Physics, Chinese Academy of Sciences, Beijing 100190, China
| | - Weiya Zhou
- Beijing National Laboratory for Condensed Matter Physics, Institute of Physics, Chinese Academy of Sciences, Beijing 100190, China
| | - James Elliott
- Department of Materials Science and Metallurgy, University of Cambridge, Cambridge CB3 0FS, UK
| | - Sishen Xie
- Beijing National Laboratory for Condensed Matter Physics, Institute of Physics, Chinese Academy of Sciences, Beijing 100190, China
| | - Adam Boies
- Department of Engineering, University of Cambridge, Cambridge CB2 1PZ, UK
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8
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Lee D, Kim SG, Hong S, Madrona C, Oh Y, Park M, Komatsu N, Taylor LW, Chung B, Kim J, Hwang JY, Yu J, Lee DS, Jeong HS, You NH, Kim ND, Kim DY, Lee HS, Lee KH, Kono J, Wehmeyer G, Pasquali M, Vilatela JJ, Ryu S, Ku BC. Ultrahigh strength, modulus, and conductivity of graphitic fibers by macromolecular coalescence. SCIENCE ADVANCES 2022; 8:eabn0939. [PMID: 35452295 PMCID: PMC9032978 DOI: 10.1126/sciadv.abn0939] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/02/2021] [Accepted: 03/07/2022] [Indexed: 05/26/2023]
Abstract
Theoretical considerations suggest that the strength of carbon nanotube (CNT) fibers be exceptional; however, their mechanical performance values are much lower than the theoretical values. To achieve macroscopic fibers with ultrahigh performance, we developed a method to form multidimensional nanostructures by coalescence of individual nanotubes. The highly aligned wet-spun fibers of single- or double-walled nanotube bundles were graphitized to induce nanotube collapse and multi-inner walled structures. These advanced nanostructures formed a network of interconnected, close-packed graphitic domains. Their near-perfect alignment and high longitudinal crystallinity that increased the shear strength between CNTs while retaining notable flexibility. The resulting fibers have an exceptional combination of high tensile strength (6.57 GPa), modulus (629 GPa), thermal conductivity (482 W/m·K), and electrical conductivity (2.2 MS/m), thereby overcoming the limits associated with conventional synthetic fibers.
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Affiliation(s)
- Dongju Lee
- Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), Wanju 55324, Republic of Korea
- Department of Advanced Materials Engineering, Center for Advanced Material Analysis, The University of Suwon, Suwon 18323, Republic of Korea
| | - Seo Gyun Kim
- Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), Wanju 55324, Republic of Korea
| | - Seungki Hong
- Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), Wanju 55324, Republic of Korea
| | - Cristina Madrona
- IMDEA Materials Institute, Eric Kandel 2, Getafe, Madrid 28906, Spain
- Facultad de Ciencias, Universidad Autónoma de Madrid, Francisco Tomás y Valiente 7, Madrid 28049, Spain
| | - Yuna Oh
- Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), Wanju 55324, Republic of Korea
| | - Min Park
- Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), Wanju 55324, Republic of Korea
| | - Natsumi Komatsu
- Department of Electrical & Computer Engineering and the Carbon Hub, Rice University, Houston, TX 77005, USA
| | - Lauren W. Taylor
- Department of Chemical & Biomolecular Engineering and the Carbon Hub, Rice University, Houston, TX 77005, USA
| | - Bongjin Chung
- Department of Advanced Materials Engineering, Center for Advanced Material Analysis, The University of Suwon, Suwon 18323, Republic of Korea
| | - Jungwon Kim
- Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), Wanju 55324, Republic of Korea
| | - Jun Yeon Hwang
- Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), Wanju 55324, Republic of Korea
| | - Jaesang Yu
- Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), Wanju 55324, Republic of Korea
| | - Dong Su Lee
- Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), Wanju 55324, Republic of Korea
| | - Hyeon Su Jeong
- Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), Wanju 55324, Republic of Korea
| | - Nam Ho You
- Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), Wanju 55324, Republic of Korea
| | - Nam Dong Kim
- Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), Wanju 55324, Republic of Korea
| | - Dae-Yoon Kim
- Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), Wanju 55324, Republic of Korea
| | - Heon Sang Lee
- Department of Chemical Engineering, Dong-A University, Busan 49315, Republic of Korea
| | - Kun-Hong Lee
- Department of Chemical Engineering, Pohang University of Science & Technology, Pohang, Gyeongbuk 37673, Republic of Korea
| | - Junichiro Kono
- Departments of Electrical & Computer Engineering, Physics & Astronomy, and Materials Science & NanoEngineering, the Smalley-Curl Institute, and the Carbon Hub, Rice University, Houston, TX 77005, USA
| | - Geoff Wehmeyer
- Department of Mechanical Engineering and the Carbon Hub, Rice University, Houston, TX 77005, USA
| | - Matteo Pasquali
- Departments of Chemical Engineering & Biomolecular Engineering, Chemistry, and Materials Science & NanoEngineering and The Carbon Hub, Rice University, 6100 Main Street, Houston, TX 77005, USA
| | - Juan J. Vilatela
- IMDEA Materials Institute, Eric Kandel 2, Getafe, Madrid 28906, Spain
| | - Seongwoo Ryu
- Department of Advanced Materials Engineering, Center for Advanced Material Analysis, The University of Suwon, Suwon 18323, Republic of Korea
| | - Bon-Cheol Ku
- Institute of Advanced Composite Materials, Korea Institute of Science and Technology (KIST), Wanju 55324, Republic of Korea
- Department of Nano Convergence, Jeonbuk National University, Jeonju 54896, Republic of Korea
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9
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Kayang KW, Banna AH, Volkov AN. Chirality-Dependent Mechanical Properties of Bundles and Thin Films Composed of Covalently Cross-Linked Carbon Nanotubes. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2022; 38:1977-1994. [PMID: 35104409 DOI: 10.1021/acs.langmuir.1c02632] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
The effect of nanotube chirality on the mechanical properties of materials composed of single-walled carbon nanotubes (CNTs) is poorly understood since the interfacial load transfer in such materials is strongly dependent on the intertube interaction and structure of the nanotube network. Here, a combined atomistic-mesoscopic study is performed to reveal the effect of CNT diameter on the deformation mechanisms and mechanical properties of CNT bundles and low-density CNT films with covalent cross-links (CLs). First, the pullout of the central nanotube from bundles composed of seven (5,5), (10,10), (20,20), (17,0), and (26,0) CNTs is studied in molecular dynamics simulations based on the ReaxFF force field. The simulations show that the shear modulus and strength increase with decreasing CNT diameter. The results of atomistic simulations are used to parametrize a mesoscopic model of CLs and to perform mesoscopic simulations of in-plane tension and compression of thin films composed of thousands of cross-linked CNTs. The mechanical properties of CNT films are found to be strongly dependent on CNT diameter. The film modulus increases as the CNT diameter increases, while the tensile strength decreases. The in-plane compression is characterized by collective bending of whole films and order-of-magnitude smaller compressive strengths. The films composed of (5,5) CNTs exhibit the ability for large-strain compression without irreversible changes in the material structure. The stretching rigidity of individual nanotubes and volumetric CL density are identified as the key factors that dominate the effect of CNT chirality on the mechanical properties of CNT films. The film modulus is affected by both CL density and stretching rigidity of CNTs, while the tensile strength is dominated by CL density. The obtained results suggest that the on-demand optimization of the mechanical properties of CNT films can be performed by tuning the nanotube chirality distribution.
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Affiliation(s)
- Kevin W Kayang
- Department of Mechanical Engineering, University of Alabama, Seventh Avenue, Tuscaloosa, Alabama 35487, United States
| | - Abu Horaira Banna
- Department of Mechanical Engineering, University of Alabama, Seventh Avenue, Tuscaloosa, Alabama 35487, United States
| | - Alexey N Volkov
- Department of Mechanical Engineering, University of Alabama, Seventh Avenue, Tuscaloosa, Alabama 35487, United States
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Gupta N, Penev ES, Yakobson BI. Fatigue in assemblies of indefatigable carbon nanotubes. SCIENCE ADVANCES 2021; 7:eabj6996. [PMID: 34936446 PMCID: PMC8694584 DOI: 10.1126/sciadv.abj6996] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 05/26/2021] [Accepted: 11/09/2021] [Indexed: 06/14/2023]
Abstract
Despite being one of the most consequential processes in the utilization of structural materials, fatigue at the nano- and mesoscale has been marginally explored or understood even for the most promising nanocarbon forms—nanotubes and graphene. By combining atomistic models with kinetic Monte Carlo simulations, we show that a pristine carbon nanotube under ambient working conditions is essentially indefatigable—accumulating no structural memory of prior load; over time, it probabilistically breaks, abruptly. In contrast, by using coarse-grained modeling, we demonstrate that any practical assemblies of nanotubes, e.g., bundles and fibers, display a clear gradual strength degradation in cyclic tensile loading due to recurrence and ratchet-up of slip at the tube-tube interfaces, not occurring under static load even of equal amplitude.
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Bulmer JS, Kaniyoor A, Elliott JA. A Meta-Analysis of Conductive and Strong Carbon Nanotube Materials. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2021; 33:e2008432. [PMID: 34278614 PMCID: PMC11469326 DOI: 10.1002/adma.202008432] [Citation(s) in RCA: 16] [Impact Index Per Article: 5.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/14/2020] [Revised: 04/19/2021] [Indexed: 06/13/2023]
Abstract
A study of 1304 data points collated over 266 papers statistically evaluates the relationships between carbon nanotube (CNT) material characteristics, including: electrical, mechanical, and thermal properties; ampacity; density; purity; microstructure alignment; molecular dimensions and graphitic perfection; and doping. Compared to conductive polymers and graphitic intercalation compounds, which have exceeded the electrical conductivity of copper, CNT materials are currently one-sixth of copper's conductivity, mechanically on-par with synthetic or carbon fibers, and exceed all the other materials in terms of a multifunctional metric. Doped, aligned few-wall CNTs (FWCNTs) are the most superior CNT category; from this, the acid-spun fiber subset are the most conductive, and the subset of fibers directly spun from floating catalyst chemical vapor deposition are strongest on a weight basis. The thermal conductivity of multiwall CNT material rivals that of FWCNT materials. Ampacity follows a diameter-dependent power-law from nanometer to millimeter scales. Undoped, aligned FWCNT material reaches the intrinsic conductivity of CNT bundles and single-crystal graphite, illustrating an intrinsic limit requiring doping for copper-level conductivities. Comparing an assembly of CNTs (forming mesoscopic bundles, then macroscopic material) to an assembly of graphene (forming single-crystal graphite crystallites, then carbon fiber), the ≈1 µm room-temperature, phonon-limited mean-free-path shared between graphene, metallic CNTs, and activated semiconducting CNTs is highlighted, deemphasizing all metallic helicities for CNT power transmission applications.
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Affiliation(s)
- John S. Bulmer
- Department of Materials Science and MetallurgyUniversity of Cambridge27 Charles Babbage RoadCambridgeCB3 0FSUK
| | - Adarsh Kaniyoor
- Department of Materials Science and MetallurgyUniversity of Cambridge27 Charles Babbage RoadCambridgeCB3 0FSUK
| | - James A. Elliott
- Department of Materials Science and MetallurgyUniversity of Cambridge27 Charles Babbage RoadCambridgeCB3 0FSUK
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