A Breathable Knitted Fabric-Based Smart System with Enhanced Superhydrophobicity for Drowning Alarming

Biodegradable poly(lactic acid) blocked polyurethane/carbon nanotubes coated cotton fabric prepared by ultrasonic-assisted inkjet printing for high performance strain sensors

In order to fulfill the demands for degradability, a broad working range, and heightened sensitivity in flexible sensors, biodegradable polyurethane (BTPU) was synthesized and combined with CNTs to produce BTPU/CNTs coated cotton fabric using an ultrasonic-assisted inkjet printing process. The synthesized BTPU displayed a capacity for degradation in a phosphate buffered saline solution, resulting in a weight loss of 25 % after 12 weeks of degradation. The BTPU/CNTs coated cotton fabric sensor achieved an extensive strain sensing range of 0-137.5 %, characterized by high linearity and a notable sensitivity (gauge factor (GF) of 126.8). Notably, it demonstrated a low strain detection limit (1 %), rapid response (within 280 ms), and robust durability, enabling precise monitoring of both large and subtle human body movements such as finger, wrist, neck, and knee bending, as well as swallowing. Moreover, the BTPU/CNTs coated cotton fabric exhibited favorable biocompatibility with human epidermis, enabling potential applications as wearable skin-contact sensors. This work provides insight into the development of degradable and high sensing performance sensors suitable for applications in electronic skins and health monitoring devices.

A Novel Hollow Graphene/Polydimethylsiloxane Composite for Pressure Sensors with High Sensitivity and Superhydrophobicity

Flexible pressure sensors have attracted great interest as they play an important role in various fields such as health monitoring and human-machine interactions. The design of the pressure sensors still faces challenges in achieving a high sensitivity for a wide sensing range, and the interference of water restricts the applications of the sensors. Herein, we developed a graphene-polydimethylsiloxane film combining a hierarchical surface with nanowrinkles on it and a hollow structure. The microstructure design of the composite can be facilely controlled to improve the sensing and hydrophobic performance by tailoring the microsphere building units. Attributed to the irregular surface and hollow structure of the sensing layer, the optimized sensor exhibits a superior sensitivity of 1085 kPa-1 in a 50 kPa linear range. For practical applications, the nanowrinkles on the surface of the microspheres and the polymer coating endow the composite with waterproof properties. Inspired by the dual receptors of the skin, two designed microstructured films can simply integrate into one with double-sided microstructures. The sensing performance and the water-repellence property allow the sensor to detect physiological signals under both ambient and underwater conditions. Furthermore, underwater stimuli detection and communication are demonstrated. This method of fabricating a flexible sensor shows great potential in wearable and robotic fields.

Multifunctional coatings fabricated from Chinese hemp-derived superhydrophobic micro-nanocellulose

Ecologically feasible strategies for constructing superhydrophobic surfaces offer versatile applications in waterproofing, self-cleaning, selective absorption, and corrosion protection. Herein, we prepared low-surface-energy branched-chain-enriched micronanorod (F@SiO2@MNC) by hydrolyzing silane coupling agent and modifying fluoropolymer using micro-nanocellulose extracted from waste straw (Chinese hemp). These rods were sprayed and adhered to various substrates precoated with a binder, resulting in superhydrophobic surfaces. F@SiO2@MNC addition allowed for the formation of stable spherical liquid droplets when in contact with different types of aqueous liquids. Furthermore, these surfaces demonstrated excellent self-cleaning, robustness, abrasion resistance, UV resistance, cycling stability, and other multifunctionalities. They significantly enhanced the mechanical properties of filter paper, effectively separated oil water mixtures, and improved the corrosion resistance of metals. Our proposed strategy represents a novel approach for developing multifunctional coatings assembled from micronanocellulose.

Wearable Sensor Based on a Tough Conductive Gel for Real-Time and Remote Human Motion Monitoring

The usage of a conductive hydrogel in wearable sensors has been thoroughly researched recently. Nonetheless, hydrogel-based sensors cannot simultaneously have excellent mechanical property, high sensitivity, comfortable wearability, and rapid self-healing performance, which result in poor durability and reusability. Herein, a robust conductive hydrogel derived from one-pot polymerization and subsequent solvent replacement is developed as a wearable sensor. Owing to the reversible hydrogen bonds cross-linked between polymer chains and clay nanosheets, the resulting conductive hydrogel-based sensor exhibits outstanding flexibility, self-repairing, and fatigue resistance performances. The embedding of graphene oxide nanosheets offers an enhanced hydrogel network and easy release of wearable sensor from the target position through remote irradiation, while Li+ ions incorporated by solvent replacement endow the wearable sensor with low detection limit (sensing strain: 1%), high conductivity (4.3 S m-1) and sensitivity (gauge factor: 3.04), good freezing resistance, and water retention. Therefore, the fabricated wearable sensor is suitable to monitor small and large human motions on the site and remotely under subzero (-54 °C) or room temperature, indicating lots of promising applications in human-motion monitoring, information encryption and identification, and electronic skins.

Mechanically Durable Superhydrophobic Strain Sensors with High Biocompatibility and Sensing Performance for Underwater Motion Monitoring

Much progress has been made toward the development of wearable flexible strain sensors with high sensing performance to monitor human motion, but continuous function in harsh aqueous environments remains a significant challenge. A promising strategy has been the design of sensors with highly durable superhydrophobicity and maintenance of unique sensing properties. Herein, an extremely durable superhydrophobic strain sensor with an ultrawide sensing range was simply fabricated by directly brushing conductive carbon black nanoparticles (CBNPs) onto an elastic silicone rubber sheet (SS) with poly(dimethylsiloxane) (PDMS) coatings (i.e., SS/PDMS-CBNPs sensors). First, this method avoided the use of toxic solvents and a conventional prestretching treatment. Second, considering the easily destroyed rough structures and surface chemistry for conventional superhydrophobic sensors during practical applications, the prepared SS/PDMS-CBNP sensors showed excellent mechanical durability of both superhydrophobicity and sensing as examined by harsh abrasion (300 cycles), stretching (up to 200%), and ultrasonication (40 min) treatments. Third, the prepared superhydrophobic strain sensor exhibited high sensitivity (gauge factor of 101.75), high stretchability (0.015-460%), low hysteresis (83 ms), and long-term stability (10000 cycles). Fourth, the high biocompatibility of the SS/PDMS-CBNP sensor was demonstrated by rabbit skin irritation tests. Finally, the remarkable water-repellent and sensing properties of the SS/PDMS-CBNP sensor allowed its application to monitor a swimmer's real-time situation and send distress signals when needed.

Fiber-Based Noncontact Sensor with Stretchability for Underwater Wearable Sensing and VR Applications

The rapid development of artificial intelligent wearable devices has led to an increasing need for seamless information exchange between humans, machines, and virtual spaces, often relying on touch sensors as the primary interaction medium. Additionally, the demand for underwater detection technologies is on the rise owing to the prevalent wet and submerged environment. Here, a fiber-based capacitive sensor with superior stretchability and hydrophobicity is proposed, designed to cater to noncontact and underwater applications. The sensor is constructed using bacterial cellulose (BC)@BC/carbon nanotubes (CNTs) (BBT) helical fiber as the matrix and methyltrimethoxysilane (MTMS) as the hydrophobic modified agent, forming a hydrophobic silylated BC@BC/CNT (SBBT) helical fiber by the chemical vapor deposition (CVD) technique. These fibers exhibit an impressive contact angle of 132.8°. The SBBT helicalfiber-based capacitive sensor presents capabilities for both noncontact and underwater sensing, which exhibits a significant capacitance change of -0.27 (at a distance of 0.5 cm). We have achieved interactive control between real space and virtual space through intelligent data analysis technology with minimal interference from the presence of water. This work has laid a solid foundation of noncontact sensing with attributes such as degradability, stretchability, and hydrophobicity. Moreover, it offers promising solutions for barrier-free communication in virtual reality (VR) and underwater applications, providing avenues for smart human-machine interfaces for submerged use.

Polymerization of monomer aggregates for tailoring and patterning water wettability

An approach of 'polymerization of monomers in its aggregated form' is unprecedentedly introduced to (i) tailor the water wettability of fibrous and porous substrates from hydrophobicity to superhydrophobicity, and (ii) associate patterned wettability. A solution of selected monomers-i.e., alkyl acrylate in a good solvent (indicating high solubility; ethanol) was transferred into a bad solvent (refers to poor solubility; water) to achieve a stable dispersion of monomer aggregates of size <1 μm for deposition on fibrous and porous substrates. Its photopolymerization provided a durable coating with the ability to tailor the water wettability from 134° to 153°. Furthermore, a spatially selective photopolymerization process yielded a patterned interface of superhydrophilicity and superhydrophobicity. Such a facile chemical approach with the ability to provide a durable coating embedded with tailored and patterned wettability would be useful for various potential applications.

Challenges and strategies for commercialization and widespread practical applications of superhydrophobic surfaces

Superhydrophobic (SH) surfaces have progressed rapidly in fundamental research over the past 20 years, but their practical applications lag far behind. In this perspective, we first present the findings of a survey on the current state of SH surfaces including fundamental research, patenting, and commercialization. On the basis of the survey and our experience, this perspective explores the challenges and strategies for commercialization and widespread practical applications of SH surfaces. The comprehensive performances, preparation methods, and application scenarios of SH surfaces are the major constraints. These challenges should be addressed simultaneously, and the actionable strategies are provided. We then highlight the standard test methods of the comprehensive performances including mechanical stability, impalement resistance, and weather resistance. Last, the prospects of SH surfaces in the future are discussed. We anticipate that SH surfaces may be widely commercialized and used in practical applications around the year 2035 through combination of the suggested strategies and input from both academia and industry.

Radiative cooling and anisotropic wettability in E-textile for comfortable biofluid monitoring

Long-term wearing comfort is essential for future advanced electronic textiles (e-textiles). Herein, we fabricate a skin-comfortable e-textile for long-term wearing experience on human epidermis. Such e-textile was simply fabricated through two different dip coating methods and single-side air plasma treatment, which couples radiative thermal and moisture management for biofluid monitoring. The silk-based substrate with improved optical properties and anisotropic wettability can provide a temperature drop of 1.4 °C under strong sunlight. Moreover, the anisotropic wettability of the e-textile can provide a dryer skin microenvironment by comparing with traditional fabric. The fiber electrodes weaving into the inner side of the substrate can noninvasively monitor multiple sweat biomarkers (i.e., pH, uric acid, and Na+). Such a synergistic strategy may pave a new path to design next-generation e-textiles with significantly improved comfort.

A Continuous Gradient Chemical Reduction Strategy of Graphene Oxide for Highly Efficient Evaporation-Driven Electricity Generation

Spontaneously harvesting electricity through a water evaporation process is renewable and environmentally friendly, and provides a promising way for self-powered electronics. However, most of evaporation-driven generators are suffering from a limited power supply for practical use. Herein, a high-performance textile-based evaporation-driven electricity generator based on continuous gradient chemical reduced graphene oxide (CG-rGO@TEEG) is obtained by a continuous gradient chemical reduction strategy. The continuous gradient structure not only greatly enhances the ion concentration difference between the positive and negative electrodes but also significantly optimizes the electrical conductivity of the generator. As a result, the as-prepared CG-rGO@TEEG can generate a voltage of 0.44 V and a considerable current of 590.1 µA with an optimized power density of 0.55 mW cm-3 when 50 µL of NaCl solution is applied. Such scale-up CG-rGO@TEEGs can supply sufficient power to directly drive a commercial clock for more than 2 h in ambient conditions. This work offers a novel approach for efficient clean energy harvesting based on water evaporation.

Seamless Weft Knit Vest with Integrated Needle Sensing Zone for Monitoring Shoulder Movement: A First Methodological Study

The integration of textile-based flexible sensors and electronic devices has accelerated the development of wearable textiles for posture monitoring. The complexity of the processes required to create a complete monitoring product is currently reflected in three main areas. The first is the sensor production process, which is complex. Second, the integration of the sensor into the garment requires gluing or stitching. Finally, the production of the base garment requires cutting and sewing. These processes deteriorate the user experience and hinder the commercial mass production of wearable textiles. In this paper, we knitted a one-piece seamless knitted vest (OSKV) utilizing the one-piece seamless knitting technique and positioned an embedded needle sensing zone (EHSZ) with good textile properties and electrical performance for monitoring human shoulder activity. The EHSZ was knitted together with the OSKV, eliminating the need for an integration process. The EHSZ exhibited good sensitivity (GF = 2.23), low hysteresis (0.29 s), a large stretch range (200%), and excellent stability (over 300 cycles), satisfying the requirement to capture a wide range of deformation signals caused by human shoulder movements. The OSKV described the common vest process structure without the stitching process. Furthermore, OSKV fulfilled the demand for seamless and trace-free monitoring while effortlessly and aesthetically satisfying the knitting efficiency of commercial garments.

Antibacterial Superhydrophobic Cotton Fabric with Photothermal, Self-Cleaning, and Ultraviolet Protection Functionalities

Cotton fabrics with superhydrophobic, antibacterial, UV protection, and photothermal properties were developed using Ag/PDMS coatings, and the role of coating formulations on the obtained functionalities was studied. Specific attention was paid to understanding the relationships between the fabrics' superhydrophobicity and antibacterial activity against Escherichia coli (E. coli) bacteria. UV protection performance of Ag/PDMS coatings was thoroughly evaluated based on the variation of UV transmission rate through coated fabrics and photoinduced chemiluminescence spectra. Moreover, the effect of silver nanoparticles (Ag NPs) and PDMS on developing a photothermal effect on fabrics was discussed. It was found that the content of Ag NPs and PDMS played critical roles in determining the water contact angle (WCA) on modified fabrics. The largest WCA was 171.31°, which was durable even after numerous accelerated wash cycles and abrasions. Antibacterial activity of fabrics showed the positive effect of pure PDMS in bacterial growth inhibition. Moreover, it was found that the antibacterial performance was greatly affected by the content of Ag NPs loaded on fabrics rather than their superhydrophobic status. Moreover, increasing the content of Ag NPs boosted the UV protection level of fabrics, improved fabrics photostability, and reduced the UV transmission rate through fabrics. Testing the photothermal effect confirmed that the content of Ag NPs and PDMS both played prominent roles, where Ag acted as a photothermal agent and PDMS determined the NIR reflection rate from the coated surface. The modified fabrics were characterized using TGA, SEM, FTIR, and XRD techniques, and it was confirmed that using a higher amount of PDMS increased the amount of Ag NPs deposition on fabrics.

Mussel-Inspired Fabrication of an Environment-Friendly and Self-Adhesive Superhydrophobic Polydopamine Coating with Excellent Mechanical Durability, Anti-Icing and Self-Cleaning Performances

Superhydrophobic coatings play a crucial role in self-cleaning and anti-icing infrastructure areas under harsh service environments such as very low temperature, strong wind, and sand impact. In the present study, an environment-friendly and self-adhesive superhydrophobic polydopamine coating inspired by mussels had been successfully developed and its growth process was accurately regulated by formula and reaction ratio optimization. The preparation characteristic and reaction mechanism, surface wetting behavior, multi-angle mechanical stability, anti-icing, and self-cleaning tests were systematically investigated. The results showed that the superhydrophobic coating achieved an ideal static contact angle of 162.7° and a roll-off angle of 5.5° through the proposed self-assembly technique in an ethanol-water solvent. This was due to the coupling effect of constructing a hierarchical roughness structure on the coating surface and reducing its surface energy, which had been well documented by the surface morphology characteristic and chemical structure analysis. The as-prepared coating's self-mechanical performances (tensile strength/shear holding power) and surface wear resistance (sand impact/sandpaper abrasion) behaviors were tested, and results showed tight internal compactness and excellent mechanical robustness, respectively. Furthermore, the 180° tape-peeling on 100 cycles and pull-off adhesion tests indicated that the above coating had significant mechanical stability and an increased percentage (57.4%) of interface bonding strength (27.4 MPa) with steel substrate compared to pure epoxy/steel. This was attributed to the metal chelating capacity between polydopamine catechol moieties and steel. Finally, the superhydrophobic coating had obvious self-cleaning properties by using graphite powder as a contaminant. Additionally, the coating had a higher supercool pressure and displayed much-reduced icing temperature, a longer icing delay time, and an extremely low and stable ice adhesion strength (0.115 MPa) owing to the extreme water-repellence and mechanical durability.

Wettability, Self-Cleaning Property, and Mechanical Durability of A390 Aluminum Alloy with the Major Effect of Si Phases

Si phases with specific shapes, including primary and eutectic Si phases, were etched on the surface of A390 Al alloy by chemical etching. Meanwhile, their effects on the wettability, self-cleaning properties, and mechanical durability of etched A390 aluminum alloy surfaces were investigated. The results showed that the surface etched for 5 min and modified by 1H,1H,2H,2H-perfluorodecyltrimethoxysilane (FAS-17) demonstrated a contact angle of 153.2 ± 1.4° and a sliding angle of 11.2 ± 1.6°. The theoretical contact angle calculated by constructing a wetting model of Si phases approximates the actual contact angle. Further experiments indicated that the etched surface acquired excellent self-cleaning properties. In addition, the exposed Si phases formed a strong support skeleton, which greatly improved the wear resistance of the hydrophobic surface.