Mechanically Driven Grain Boundary Formation in Nickel Nanowires

Effects of Heat Treatment on the Microstructure and Mechanical Properties of a Dual-Phase High-Entropy Alloy Fabricated via Laser Beam Power Bed Fusion

To enhance the applicability of dual-phase high-entropy alloys (HEAs) like Fe32Cr33Ni29Al3Ti3, fabricated via laser beam power bed fusion (LB-PBF), a focus on improving their mechanical properties is essential. As part of this effort, heat treatment was explored. This study compares the microstructure and mechanical properties of the as-printed sample with those cooled in water after undergoing heat treatment at temperatures ranging from 1000 to 1200 °C for 1 h. Both pre- and post-treatment samples reveal a dual-phase microstructure comprising FCC and BCC phases. Although heat treatment led to a reduction in tensile and yield strength, it significantly increased ductility compared to the as-printed sample. This strength-ductility trade-off is related to changes in grain sizes with ultrafine grains enhancing strength and micron grains optimizing ductility, also influencing the content of FCC/BCC phases and dislocation density. In particular, the sample heat-treated at 1000 °C for 1 h and then water-cooled exhibited a better combination of strength and ductility, a yield strength of 790 MPa, and an elongation of 13%. This research offers innovative perspectives on crafting dual-phase HEA of Fe32Cr33Ni29Al3Ti3, allowing for tailorable microstructure and mechanical properties through a synergistic approach involving LB-PBF and heat treatment.

Quantitative Characterization by Transmission Electron Microscopy and Its Application to Interfacial Phenomena in Crystalline Materials

This paper reviews quantitative characterization via transmission electron microscopy (TEM) and its application to interfacial phenomena based on the results obtained through the studies. Several signals generated by the interaction between the specimen and the electron beam with a probe size of less than 1 nm are utilized for a quantitative analysis, which yields considerable chemical and physical information. This review describes several phenomena near the interfaces, e.g., clear solid-vapor interface (surface) segregation of yttria in the zirconia nanoparticles by an energy-dispersive X-ray spectroscopy analysis, the evaluation of the local magnetic moment at the grain boundary in terms of electron energy loss spectroscopy equipped with TEM, and grain boundary character dependence of the magnetism. The direct measurement of the stress to the dislocation transferred across the grain boundary and the microstructure evolution focused on the grain boundary formation caused by plastic deformation are discussed as examples of material dynamics associated with the grain boundary. Finally, the outlook for future investigations of interface studies, including the recent progress, is also discussed.

Exceptional Deformability of Wurtzite Zinc Oxide Nanowires with Growth Axial Stacking Faults

To ensure reliability and facilitate the strain engineering of zinc oxide (ZnO) nanowires (NWs), it is significant to understand their flexibility thoroughly. In this study, single-crystalline ZnO NWs with rich axial pyramidal I (π₁) and prismatic stacking faults (SFs) are synthesized by a metal oxidation method. Bending properties of the as-synthesized ZnO NWs are investigated at the atomic scale using an in situ high-resolution transmission electron microscopy (HRTEM) technique. It is revealed that the SF-rich structures can foster multiple inelastic deformation mechanisms near room temperature, including active axial SFs' migration, deformation twinning and detwinning process in the NWs with growth π₁ SFs, and prevalent nucleation and slip of perfect dislocations with a continuous increased bending strain, leading to tremendous bending strains up to 20% of the NWs. Our results record ultralarge bending deformations and provide insights into the deformation mechanisms of single-crystalline ZnO NWs with rich axial SFs.

Microscopic Deformation Modes and Impact of Network Anisotropy on the Mechanical and Electrical Performance of Five-fold Twinned Silver Nanowire Electrodes

Silver nanowire (AgNW) networks show excellent optical, electrical, and mechanical properties, which make them ideal candidates for transparent electrodes in flexible and stretchable devices. Various coating strategies and testing setups have been developed to further improve their stretchability and to evaluate their performance. Still, a comprehensive microscopic understanding of the relationship between mechanical and electrical failure is missing. In this work, the fundamental deformation modes of five-fold twinned AgNWs in anisotropic networks are studied by large-scale SEM straining tests that are directly correlated with corresponding changes in the resistance. A pronounced effect of the network anisotropy on the electrical performance is observed, which manifests itself in a one order of magnitude lower increase in resistance for networks strained perpendicular to the preferred wire orientation. Using a scale-bridging microscopy approach spanning from NW networks to single NWs to atomic-scale defects, we were able to identify three fundamental deformation modes of NWs, which together can explain this behavior: (i) correlated tensile fracture of NWs, (ii) kink formation due to compression of NWs in transverse direction, and (iii) NW bending caused by the interaction of NWs in the strained network. A key observation is the extreme deformability of AgNWs in compression. Considering HRTEM and MD simulations, this behavior can be attributed to specific defect processes in the five-fold twinned NW structure leading to the formation of NW kinks with grain boundaries combined with V-shaped surface reconstructions, both counteracting NW fracture. The detailed insights from this microscopic study can further improve fabrication and design strategies for transparent NW network electrodes.

Unraveling the Origin of Tribomagnetization in Ferromagnetic Materials

Tribomagnetization, a natural phenomenon known for decades, has many engineering applications today. However, its intrinsic origin remains controversial and the mechanistic-based model has not yet been developed to predict the tribomagnetization behavior. In this work, the origin of tribomagnetization is investigated via both the experimental and modeling approaches. For the first time, the expansion of surface plastic deformation to the subsurface layer (i.e., dislocation strain gradient) is characterized in conjunction with the tribological behavior of the interface. By performing the reciprocating sliding experiment in a pin-on-block contact configuration, the tribomagnetization evolution in different wear regimes is followed, the geometrically necessary dislocations (GNDs) developed in the subsurface are measured, and the formation of characteristic magnetic domains is revealed. A tribomagnetization model is proposed on the basis of the sliding-induced plastic deformation mechanism with GNDs, bringing the missing link with classical tribology and ferromagnetism. The model reveals that the surface plastic strain and width of a wear scar are two crucial factors in determining the surface magnetic field changes. We believe that the tribomagnetization originates from the magnetic distortion accompanied by the progression of GNDs in the subsurface. Our hypothesis is supported by the good agreement between the model prediction and experimental observation.

Estimation of the ultimate tensile strength and yield strength for the pure metals and alloys by using the acoustic wave properties

In this paper, the acoustic impedance property has been employed to predict the ultimate tensile strength (UTS) and yield strength (YS) of pure metals and alloys. Novel algorithms were developed, depending on three experimentally measured parameters, and programmed in a MATLAB code. The measured parameters are longitudinal wave velocity of the metal, density, and crystal structure. 19-samples were considered in the study and divided into 3-groups according to their crystal structure; 7-FCC, 6-BCC, and 6-HCB. X-ray diffraction was used to examine the crystal structure of each sample of each group, while longitudinal wave velocity and metals' density were measured experimentally. A comparison between mechanical properties predicted by the model and the ASTM standards was done to investigate the validity of the model. Furthermore, predicted stress-strain curves were compared with corresponding curves in the pieces literature as an additional validation check. The results revealed the excellence of the model with 85-99% prediction accuracy. The study also proved that if metals are grouped according to their crystal structure, a relation between UTS, YS, and modulus of elasticity (E) properties and wave pressure transmission coefficient (Tr) could be formulated.

In situ atomic-scale observation of grain size and twin thickness effect limit in twin-structural nanocrystalline platinum

Twin-thickness-controlled plastic deformation mechanisms are well understood for submicron-sized twin-structural polycrystalline metals. However, for twin-structural nanocrystalline metals where both the grain size and twin thickness reach the nanometre scale, how these metals accommodate plastic deformation remains unclear. Here, we report an integrated grain size and twin thickness effect on the deformation mode of twin-structural nanocrystalline platinum. Above a ∼10 nm grain size, there is a critical value of twin thickness at which the full dislocation intersecting with the twin plane switches to a deformation mode that results in a partial dislocation parallel to the twin planes. This critical twin thickness value varies from ∼6 to 10 nm and is grain size-dependent. For grain sizes between ∼10 to 6 nm, only partial dislocation parallel to twin planes is observed. When the grain size falls below 6 nm, the plasticity switches to grain boundary-mediated plasticity, in contrast with previous studies, suggesting that the plasticity in twin-structural nanocrystalline metals is governed by partial dislocation activities.

The deformation mechanisms of micron-sized twinned metals are well-understood, but it is not so for twinned nanocrystalline metals. Here, the authors use high resolution microscopy to image the deformation of nanocrystalline twinned platinum and show that grain boundary behaviors dominate plasticity below 6 nm.

Atomistic and dynamic structural characterizations in low-dimensional materials: recent applications of in situ transmission electron microscopy

In situ transmission electron microscopy has achieved remarkable advances for atomic-scale dynamic analysis in low-dimensional materials and become an indispensable tool in view of linking a material's microstructure to its properties and performance. Here, accompanied with some cutting-edge researches worldwide, we briefly review our recent progress in dynamic atomistic characterization of low-dimensional materials under external mechanical stress, thermal excitations and electrical field. The electron beam irradiation effects in metals and metal oxides are also discussed. We conclude by discussing the likely future developments in this area.

Strain-Energy Release in Bent Semiconductor Nanowires Occurring by Polygonization or Nanocrack Formation

Strain engineering of semiconductors is used to modulate carrier mobility, tune the energy bandgap, and drive growth of self-assembled nanostructures. Understanding strain-energy relaxation mechanisms including phase transformations, dislocation nucleation and migration, and fracturing is essential to both exploit this degree of freedom and avoid degradation of carrier lifetime and mobility, particularly in prestrained electronic devices and flexible electronics that undergo large changes in strain during operation. Raman spectroscopy, high-resolution transmission electron microscopy, and electron diffraction are utilized to identify strain-energy release mechanisms of bent diamond-cubic silicon (Si) and zinc-blende GaAs nanowires, which were elastically strained to >6% at room temperature and then annealed at an elevated temperature to activate relaxation mechanisms. High-temperature annealing of bent Si-nanowires leads to the nucleation, glide, and climb of dislocations, which align themselves to form grain boundaries, thereby reducing the strain energy. Herein, Si nanowires are reported to undergo polygonization, which is the formation of polygonal-shaped grains separated by grain boundaries consisting of aligned edge dislocations. Furthermore, strain is shown to drive dopant diffusion. In contrast to the behavior of Si, GaAs nanowires release strain energy by forming nanocracks in regions of tensile strain due to the weakening of As-bonds. These insights into the relaxation behavior of highly strained crystals can inform the design of nanoelectronic devices and provide guidance on mitigating degradation.

Surface Energy Driven Liquid-Drop-Like Pseudoelastic Behaviors and In Situ Atomistic Mechanisms of Small-Sized Face-Centered-Cubic Metals

The elastic strain of conventional metals is usually below ∼1%. As the metals' sizes decrease to approximate a few nanometers, their elastic strains can approach ∼8%, and they usually exhibit pseudoelastic strain that can be as large as ∼35%. Previous studies suggested that the pseudoelastic behaviors of nanocrystals were attributed to distinctive mechanisms, including the release of stored elastic energies, the temperature-enhanced surface diffusion, etc. However, the atomistic mechanisms remain elusive. In this study, through large numbers of in situ atomic-scale tensile-fracture experiments, we report liquid-drop-like pseudoelastic behaviors of face-centered-cubic fractured single-crystalline nanowires with diameters varying from 0.5 to 2.2 nm. The ultralarge liquid-drop-like pseudoelastic strain ranged from 31.4% to 81.0% after the nanowire fracture was observed. The in situ atomic-scale investigations revealed that the atomistic mechanisms resulted from surface energy driven plastic deformation including surface diffusion mixed with shear plastic deformation as well as the release of true elastic energy. As the nanowires' diameters decrease below a critical value, the surface pressure can approach the ideal strength of metals. This ultralarge surface pressure drives atoms to diffuse mixed with dislocation nucleation/propagation, which ultimately leads to the fractured nanowires exhibiting liquid-drop-like pseudoelastic phenomena.

In situ atomic scale mechanisms of strain-induced twin boundary shear to high angle grain boundary in nanocrystalline Pt

Twin boundary can both strengthen and soften nanocrystalline metals and has been an important path for improving the strength and ductility of nano materials. Here, using in-lab developed double-tilt tensile stage in the transmission electron microscope, the atomic scale twin boundary shearing process was in situ observed in a twin-structured nanocrystalline Pt. It was revealed that the twin boundary shear was resulted from partial dislocation emissions on the intersected {111} planes, which accommodate as large as 47% shear strain. It is uncovered that the partial dislocations nucleated and glided on the two intersecting {111} slip planes lead to a transition of the original <110> symmetric tilt ∑3/(111) coherent twin boundary into a <110> symmetric tilt ∑9/(114) high angle grain boundary. These results provide insight of twin boundary strengthening mechanisms for accommodating plasticity strains in nanocrystalline metals.