Kinetics of Methyl Lactate Formation from the Transesterification of Polylactic Acid Catalyzed by Zn(II) Complexes

Open Loop Recycling - Guanidine Iron(II) Polymerization Catalyst for the Depolymerization of Polylactide

A previously reported non-toxic guanidine-iron catalyst active in the ring opening polymerization (ROP) of polylactide (PLA) under industrially relevant conditions was evaluated for its activity in the alcoholysis and aminolysis of PLA under mild conditions. Kinetic and thermodynamic parameters were determined for the methanolysis of PLA with [FeCl₂ (TMG5NMe₂ asme)] (C1) using ¹ H NMR spectroscopy. A comparison with the Zn analog of C1 showed that the metal center has a large impact on the activity for the alcoholysis. Further, the influence of different nucleophiles was tested broadening the scope of products from PLA waste. C1 is the first discrete metal catalyst reported to be active in the selective aminolysis of PLA. Catalyst recycling, scale-up experiments and solvent-free alcoholysis were conducted successfully strengthening the industrial relevance and highlighting aspects of green chemistry. Moreover, the selective depolymerization of PLA in polymer blends was successful. C1 is a promising catalyst for a circular (bio)plastics economy.

Effective Ligand Design: Zinc Complexes with Guanidine Hydroquinoline Ligands for Fast Lactide Polymerization and Chemical Recycling

In this study, the synthesis of two new guanidine hydroquinoline ligands served as basis for six new zinc guanidine complexes. Two of these complexes showed very high activity in the lactide polymerization under industrial conditions. The lactide polymerization was demonstrated in solution and melt conditions observing high activity and molar masses up to 90 000 g mol-1 . Density functional theory studies elucidated the high activity of the complexes associated with the influence of the ligand backbone and the use of triflate counterions. On the way towards a circular economy, polymerization and depolymerization go hand in hand. So far, guanidine complexes have only shown their good activity in the ring opening polymerization of esters, and guanidine complexes with pure N donors have not been tested in recycling processes. Herein, the excellent ability of zinc guanidine complexes to catalyze both polymerization and depolymerization was demonstrated. The two most promising zinc complexes efficiently mediated the methanolysis of polylactide into methyl lactate under mild reaction conditions.

Catalytic Conversion of High Fructose Corn Syrup to Methyl Lactate with CoO@silicalite-1

Methyl lactate (MLA), a versatile biomass platform, was typically produced from the catalytic conversion of high-priced fructose. High fructose corn syrup (HFCS) is a mixture of glucose, fructose, water, etc., which is viewed as an economical substitute for fructose to produce MLA due to the much lower cost of separation and drying processes. However, the transformation of HFCS to MLA is still a challenge due to its complex components and the presence of water. In this work, the catalytic conversion of HFCS to MLA over CoO@silicalite-1 catalyst synthesized via a straightforward post citric acid treatment approach was reported. The maximum MLA yield reached 43.8% at 180 °C for 18 h after optimizing the reaction conditions and Co loading. Interestingly, adding extra 3% water could further increase the MLA yield, implying that our CoO@silicalite-1 catalyst is also capable for upgrading wet HFCS. As a result, the costly drying process of wet HFCS can be avoided. Moreover, the activity of CoO@silicalite-1 catalyst can be regenerated for at least four cycles via facile calcination in air. This study, therefore, will provide a new opportunity to not only solve the HFCS-overproduction issues but also produce value-added MLA.

The Chemical Recycling of Polyesters for a Circular Plastics Economy: Challenges and Emerging Opportunities

Whilst plastics have played an instrumental role in human development, growing environmental concerns have led to increasing public scrutiny and demands for outright bans. This has stimulated considerable research into renewable alternatives, and more recently, the development of alternative waste management strategies. Herein, the aim was to highlight recent developments in the catalytic chemical recycling of two commercial polyesters, namely poly(lactic acid) (PLA) and poly(ethylene terephthalate) (PET). The concept of chemical recycling is first introduced, and associated opportunities/challenges are discussed within the context of the governing depolymerisation thermodynamics. Chemical recycling methods for PLA and PET are then discussed, with a particular focus on upcycling and the use of metal-based catalysts. Finally, the attention shifts to the emergence of new materials with the potential to modernise the plastics economy. Emerging opportunities and challenges are discussed within the context of industrial feasibility.

Synergistic Dual Catalytic System and Kinetics for the Alcoholysis of Poly(Lactic Acid)

Plastic pollution is a global issue that is approaching crisis levels as plastic production is projected to reach 1.1 GT annually by 2050. The bioplastic industry along with a circular production economy are solutions to this problem. One promising bioplastic polylactic acid (PLA) has mechanical properties comparable to polystyrene (PS), so it could replace PS in its applications as a more environmentally sustainable material. However, since the bioplastic PLA also suffers from long biodegradation times in the environment, to ensure that it does not add to the current pollution problem, it should instead be chemically recycled. In this work, PLA was chemically recycled via alcoholysis, using either methanol or ethanol to generate the value-added products methyl lactate and ethyl lactate respectively. Two catalysts, zinc acetate dihydrate (ZnAc) and 4-(dimethylamino)pyridine (DMAP), were tested both individually and in mixtures. A synergistic effect was exhibited on the reaction rate when both catalysts were used in an equal ratio. The methanolysis reaction was determined to be two-step, with the activation energy estimated to be 73 kJ mol−1 for the first step and 40.16 kJ mol−1 for the second step. Both catalysts are cheap and commercially available, their synergistic effect could be exploited for large-scale PLA recycling.

Chemical Recycling of End-of-Life Poly(lactide) via Zinc-Catalyzed Depolymerization and Polymerization

The chemical recycling of poly(lactide) was investigated based on depolymerization and polymerization processes. Using methanol as depolymerization reagent and zinc salts as catalyst, poly(lactide) was depolymerized to methyl lactate applying microwave heating. An excellent performance was observed for zinc(II) acetate with turnover frequencies of up to 45000 h-1. In a second step the monomer methyl lactate was converted to (pre)poly(lactide) in the presence of catalytic amounts of zinc salts. Here zinc(II) triflate revealed excellent performance for the polymerization process (yield: 91 %, Mn ∼8970 g/mol). Moreover, the (pre)poly(lactide) was depolymerized to lactide, the industrial relevant molecule for accessing high molecular weight poly(lactide), using zinc(II) acetate as catalyst.

Degradation of Polylactic Acid Using Sub-Critical Water for Compost

Polylactic acid (PLA) is expected to replace many general-purpose plastics, especially those used for food packaging and agricultural mulch. In composting, the degradation speed of PLA is affected by the molecular weight, crystallinity, and microbial activity. PLA with a molecular weight of less than 10,000 has been reported to have higher decomposition rates than those with higher molecular weight. However, PLA degradation generates water-soluble products, including lactic acid, that decrease the pH of soil or compost. As acidification of soil or compost affects farm products, their pH should be controlled. Therefore, a method for determining suitable reaction conditions to achieve ideal decomposition products is necessary. This study aimed to determine suitable reaction conditions for generating preprocessed PLA with a molecular weight lower than 10,000 without producing water-soluble contents. To this end, we investigated the degradation of PLA using sub-critical water. The molecular weight and ratio of water-soluble contents (WSCs) affecting the pH of preprocessed products were evaluated through kinetic analysis, and crystallinity was analyzed through differential scanning calorimetry. Preprocessed PLA was prepared under the determined ideal conditions, and its characteristics in soil were observed. The results showed that the crystallization rate increased with PLA decomposition but remained lower than 30%. In addition, the pH of compost mixed with 40% of preprocessed PLA could be controlled within pH 5.4–5.5 over 90 days. Overall, soil mixed with the preprocessed PLA prepared under the determined ideal conditions remains suitable for plant growth.

Kinetics of Alkyl Lactate Formation from the Alcoholysis of Poly(Lactic Acid)

Alkyl lactates are green solvents that are successfully employed in several industries such as pharmaceutical, food and agricultural. They are considered prospective renewable substitutes for petroleum-derived solvents and the opportunity exists to obtain these valuable chemicals from the chemical recycling of waste poly(lactic acid). Alkyl lactates (ethyl lactate, propyl lactate and butyl lactate) were obtained from the catalysed alcoholysis reaction of poly(lactic acid) with the corresponding linear alcohol. Reactions were catalysed by a Zn complex synthesised from an ethylenediamine Schiff base. The reactions were studied in the 50–130 °C range depending on the alcohol, at autogenous pressure. Arrhenius temperature-dependent parameters (activation energies and pre-exponential factors) were estimated for the formation of the lactates. The activation energies (Ea1, Ea2 and Ea−2) for alcoholysis in ethanol were 62.58, 55.61 and 54.11 kJ/mol, respectively. Alcoholysis proceeded fastest in ethanol in comparison to propanol and butanol and reasonable rates can be achieved in temperatures as low as 50 °C. This is a promising reaction that could be used to recycle end-of-life poly(lactic acid) and could help create a circular production economy.