Preparation and Laser Marking Properties of Poly(propylene)/Molybdenum Sulfide Composite Materials

Boosting NIR Laser Marking Efficiency of a Transparent Epoxy Using a Layered Double Hydroxide

Efficient near-infrared (NIR) laser marking on transparent polymers like polypropylene, epoxy, and polyethylene has posed a big challenge due to their lack of absorption in the NIR. Currently, inorganic additives are used to improve NIR laser marking efficiency, but they come with issues such as toxicity, high loading requirement, adverse effects on color/opaqueness, and the need for low laser head speeds. Herein, we report a new strategy of incorporating a food-grade, Mg2Al-CO3 LDH as a boosting coadditive alongside the commercial NIR laser marking additive (Iriotech 8815) in an epoxy system. Our findings demonstrate that the incorporation of Mg2Al-CO3 LDH can significantly increase both the darkness and contrast of marking even at high laser head speed (5000 mm/s), while minimizing surface damage. Notably, by replacing 95% of Iriotech 8815 with Mg2Al-CO3 LDH, an epoxy plate can exhibit high transparency, while producing dark, sharply defined markings with excellent readable QR code markings at high laser speeds. This result offers a promising solution for enhancing high-speed NIR laser marking on transparent polymers with additional advantages of lower toxicity and cost and with minimal optical interference from high additive loadings.

The Impact of Selected Laser-Marking Parameters and Surface Conditions on White Polypropylene Moldings

Laser marking of polymer materials is a technology that is increasingly used in industry. Polypropylene (PP) shows a low ability to absorb electromagnetic radiation in the near-infrared range (λ = 1064 nm). The paper presents the influence of the surface condition of white-colored polypropylene moldings on the efficiency of their marking with a laser beam. In addition, the operation of the commercial laser marking additive (LMA) Lifolas M 117009 UN, intended to support the process of laser marking of polyolefin surfaces, was verified. The study is an attempt to combine laser operating parameters, material, and geometric properties of PP moldings to obtain the expected quality of graphic symbols. The test samples were made by injection molding method with the use of a specially designed modular injection mold. The molding cavities were prepared with various methods of metal processing, thanks to which obtained moldings differed in surface condition. The marking effects were assessed based on colorimetric tests and digital image analysis. The 0.5 wt% LMA content resulted in obtaining a graphic sign with high contrast in comparison to the background. The gradual increase in the modifier content resulted in a further increase in contrast. These values depended on the degree of surface finish of the samples, and therefore on the roughness parameters. Samples with a rough surface finish showed higher contrast compared to surfaces with a high surface finish. It was also found that for the analyzed moldings, the laser-marking process should be performed with the use of a low head velocity (450–750 mm/s) and a high concentration of the laser beam (0.03–0.05 mm).

Modification of Laser Marking Ability and Properties of Polypropylene Using Silica Waste as a Filler

Polypropylene (PP) belongs to the group of polymers characterized by low susceptibility to absorption of electromagnetic radiation in the infrared range (λ = 1064 nm). This research consisted of assessing the possibility of using silica waste from the metallurgic industry as an additive for PP laser marking. The modifier was introduced into the polymer matrix in the range from 1 to 10 wt%. The effects of laser radiation were assessed based on colorimetric tests and microscopic surface analysis. The mechanical properties of the composites were determined during the static tensile tests. The thermal properties were investigated via differential scanning calorimetry. It was found that the introduction of silica waste into polypropylene allows for the effective marking of sample surfaces with the use of a laser beam. The greatest contrast between the graphic symbol and the background was obtained for silica contents of 3 and 5 wt%, with the use of a low-speed laser head and a strong concentration of the laser beam. The application of silica caused an increase in the modulus of elasticity and the tensile strength of the composite samples. Increases in the crystallization temperature and the degree of crystallinity of the polymer matrix were also observed. It was found that silica waste can act as multifunctional additive for polypropylene.

Facile Preparation and Dye Adsorption Performance of Poly(N-isopropylacrylamide-co-acrylic acid)/Molybdenum Disulfide Composite Hydrogels

Using N-isopropylacrylamide (NIPAM) and acrylic acid (AAc) as monomers, N,N'-methylenebisacrylamide (MBA) as a cross-linking agent, and molybdenum disulfide (MoS2) as functional particles, a P(NIPAM-co-AAc)/MoS2 composite hydrogel was prepared by free radical polymerization initiated by ultraviolet light. The results of Fourier transform infrared spectroscopy, Raman spectroscopy, and scanning electron microscopy show that MoS2 has been successfully introduced into the P(NIPAM-co-AAc) system, and the obtained composite hydrogel has a porous network structure. Studies on the swelling property and dye adsorption performance show that the addition of MoS2 can increase the swelling ratio of P(NIPAM-co-AAc) hydrogels to a certain extent and can significantly improve the ability of the P(NIPAM-co-AAc) hydrogel to adsorb methylene blue (MB). The adsorption process of MB by the composite hydrogels conforms to the pseudo-second-order kinetics and the Langmuir isotherm adsorption models. The estimated equilibrium adsorption capacity (Q m) using the Langmuir isotherm model can reach 1258 mg/g, mainly due to the electrostatic interaction between the negatively charged groups -COO- and MoS2 particles on the network structure and the positively charged dye MB. The adsorption of MB by P(NIPAM-co-AAc)/MoS2 composite hydrogels depends on the temperature during adsorption. Compared with room temperature, a high temperature of 40 °C above the poly(N-isopropylacrylamide) (PNIPAM) phase transition temperature (∼32 °C) leads to a decreased adsorption capacity of the P(NIPAM-co-AAc)/MoS2 composite hydrogel for MB due to the enhanced hydrophobic properties of the network structure and the decrease of the swelling ratio. The prepared hydrogel material can be used as a good adsorbent for dyes, which is promising in wastewater treatment.