A Short Review of Nitric Esters and Their Role in Energetic Materials

A green stabilizer for Nitrate ester-based propellants: An overview

The field of propellants has recently witnessed dynamic shift, including advancements in propulsion technology and a growing emphasis on the development of environmentally friendly propellants. Nitrate ester (NE) are extensively used in solid propellants, exhibiting chemical instability as they undergo decomposition reactions. Stabilization is a crucial aspect in propellant, ensuring the safety and reliable performance of energetic materials. Stabilizer plays a vital role in inhibiting or slowing down the autocatalytic decomposition reaction of propellants. In response to grow health and environmental concerns, there is a continuous effort to explore and evaluate green stabilizers designed to replace traditional stabilizers, which have been associated with adverse environmental impacts. Therefore, this study aimed to provide an overview of the current research carried out in the field of NE-based propellants, emphasizing the most significant work undertaken on green stabilizer materials for NE-based propellants. A comprehensive review of various environmentally friendly and low-toxicity stabilizers employed in propellants are presented, and their effects on the stability and shelf-life performance of NE-based propellants are discussed. Furthermore, this paper delves into the stabilization mechanisms of green stabilizers to mitigate decomposition reactions, thereby preventing unwanted side effects and ensuring long-term storage stability. Through a comprehensive review of recent developments, the manuscript highlights the successes and challenges associated with the incorporation of green stabilizers in NE-based propellants formulations. Finally, the review concludes by outlining future research directions and opportunities for innovation in sustainable and green stabilizers as well as key issues that need to be addressed and resolved. The comprehensive review and insights provided in this study contribute to the ongoing efforts in developing safer and more sustainable propellant technologies.

Cellulose Nitrates-Blended Composites from Bacterial and Plant-Based Celluloses

Cellulose nitrates (CNs)-blended composites based on celluloses of bacterial origin (bacterial cellulose (BC)) and plant origin (oat-hull cellulose (OHC)) were synthesized in this study for the first time. Novel CNs-blended composites made of bacterial and plant-based celluloses with different BC-to-OHC mass ratios of 70/30, 50/50, and 30/70 were developed and fully characterized, and two methods were employed to nitrate the initial BC and OHC, and the three cellulose blends: the first method involved the use of sulfuric-nitric mixed acids (MAs), while the second method utilized concentrated nitric acid in the presence of methylene chloride (NA + MC). The CNs obtained using these two nitration methods were found to differ between each other, most notably, in viscosity: the samples nitrated with NA + MC had an extremely high viscosity of 927 mPa·s through to the formation of an immobile transparent acetonogel. Irrespective of the nitration method, the CN from BC (CN BC) was found to exhibit a higher nitrogen content than the CN from OHC (CN OHC), 12.20-12.32% vs. 11.58-11.60%, respectively. For the starting BC itself, all the cellulose blends of the starting celluloses and their CNs were detected using the SEM technique to have a reticulate fiber nanostructure. The cellulose samples and their CNs were detected using the IR spectroscopy to have basic functional groups. TGA/DTA analyses of the starting cellulose samples and the CNs therefrom demonstrated that the synthesized CN samples were of high purity and had high specific heats of decomposition at 6.14-7.13 kJ/g, corroborating their energy density. The CN BC is an excellent component with in-demand energetic performance; in particular, it has a higher nitrogen content while having a stable nanostructure. The CN BC was discovered to have a positive impact on the stability, structure, and energetic characteristics of the composites. The presence of CN OHC can make CNs-blended composites cheaper. These new CNs-blended composites made of bacterial and plant celluloses are much-needed in advanced, high-performance energetic materials.

Highly energetic N-cyano-substituted CL-20 analogues: challenging the stability limits of polynitro hexaazaisowurtzitanes

To design high-energy-density materials of a new level, it is necessary to develop methods for the functionalization of energetic scaffolds, which will make it possible to tune their physicochemical and energetic properties. For this reason, we have elaborated an approach for synthesizing a new series of energetic cage compounds with advanced properties by introducing the N-cyano group into the polynitro hexaazaisowurtzitane framework. The structures of the obtained substances were fully characterized with a combination of methods, including multinuclear (1H, 13C{1H}, 14N, and 15N{1H}) NMR and IR spectroscopy, high-resolution mass spectrometry, X-ray diffraction analysis, electron microscopy and quantum chemical calculations. For the resulting compounds, thermal stability and safety tests were carried out, calorimetric and pycnometric measurements were performed, and the energetic potential was determined by high-temperature chemical equilibrium thermodynamic calculations. The new cyano derivatives have an acceptable density (up to 1.92 g cm-3) and a high enthalpy of formation (up to 2 MJ kg-1), which is 2 times that of the benchmark CL-20. The resistance of the target compounds to friction (up to 220 N) is the highest compared to CL-20 and its known analogues. 4,10-Dicyano-2,6,8,12-tetranitro-2,4,6,8,10,12-hexaazaisowurtzitane of the new series is the most thermally stable (a Tdec of 238 °C) among the known energetic polynitro hexaazaisowurtzitanes and is the first derivative of this family to surpass CL-20 in heat resistance. Moreover, the specific impulse for the novel materials showed an improvement of 6.5-13 s over CL-20.

Synthesis of Bridged Tetrazoles with Promising Properties and Potential Applications by a One-Step Finkelstein Reaction

Numerous nitramine bridged compounds which show promising combinations of properties have already been identified in the area of energetic materials. In this work, four new nitrazapropane bridged tetrazoles, as well as four new trinitrazaheptane tetrazoles and three oxapropane bridged tetrazoles were synthesized and fully characterized. These new compounds can all be synthesized by a simple, one-step synthesis using Finkelstein conditions. All of these new energetic materials were characterized using NMR spectroscopy, single crystal X-ray diffraction, vibrational analysis and elemental analysis. The thermal behaviour of these compounds was studied by differential thermal analysis (DTA) and partly by thermogravimetric analysis (TGA). The BAM standard method was used to determine the sensitivities towards impact (IS) and friction (FS). The enthalpies of formation were calculated at the CBS-4M level, and the energetic performances were calculated using the EXPLO5 (V6.06.01) computer code. The properties of the new compounds were compared to each other as well as to the known energetic material RDX. Moreover, the iron(II) and copper(II) perchlorate complexes with 1,3-bis-1,1-tetrazolylnitrazapropane as ligand were prepared and investigated.

Highly Scalable and Inherently Safer Preparation of Di, Tri and Tetra Nitrate Esters Using Continuous Flow Chemistry

Nitrate esters are important organic compounds having wide application in energetic materials, medicines and fuel additives. They are synthesized through nitration of aliphatic polyols. But the process safety challenges associated with nitration reaction makes the production process complicated and economically unviable. Herein, we have developed a continuous flow process wherein polyol and nitric acid are reacted in a microreactor to produce nitrate ester continuously. Our developed process is inherently safer and efficient. The process was optimized for industrially important nitrate esters containing two, three and four nitro groups. Substrates include glycol dinitrates: 1,2-propylene glycol dinitrate (PGDN), ethylene glycol dinitrate (EGDN), diethylene glycol dinitrate (DEGDN), triethylene glycol dinitrate (TEGDN); trinitrates: trimethylolethane trinitrate (TMETN), 1,2,4-butanetriol trinitrate (BTTN); and tetranitrates: erythritol tetranitrate (ETN). The optimized process for each molecule provided yield >90 % in a short residence time of 1 min corresponding to a space time yield of >18 g/h/mL of reactor volume.

Synthesis and Characterization of Azido- and Nitratoalkyl Nitropyrazoles as Potential Melt-Cast Explosives

Desirable advancements in the field of explosive materials include the development of novel melt-castable compounds with melting points ranging from 80 to 110 °C. This is particularly important due to the limited performance and high toxicity associated with TNT (trinitrotoluene). In this study, a series of innovative melt-castable explosives featuring nitratoalkyl and azidoalkyl functionalities attached to the 3-nitro-, 4-nitro-, 3,4-dinitropyrazole, or 3-azido-4-nitropyrazole scaffold are introduced. These compounds were synthesized using straightforward methods and thoroughly characterized using various analytical techniques, including single-crystal X-ray diffraction, IR spectroscopy, multinuclear nuclear magnetic resonance (NMR) spectroscopy, mass spectrometry, elemental analysis, and DTA. Furthermore, the energetic properties such as (theoretical) performance data, sensitivities, and compatibilities of the compounds were evaluated and compared among the different structures.

Nitroglycerin trapping in melamine matrices

Melamine (Mel) was used as host matrix for liquid nitroglycerin (NG), to prepare Mel/NG solid powdered compounds containing up to 45 wt% of this explosive. The two preparation processes used for this purpose consisted in evaporating a solution of both components, either in ambient conditions or under reduced pressure by the Spray Flash-Evaporation (SFE) process. In Mel/NG materials, amorphous nitroglycerin is distributed in the crystallized melamine matrix as inclusions, which were found to be smaller in size in the material prepared by the SFE process. Mel/NG materials are not stable over time: they gradually lose the nitroglycerin they contain by evaporation.

Computational Manifestation of Nitro-Substituted Tris(triazole): Understanding the Impact of Isomerism on Performance-Stability Parameters

Density functional theory (DFT) methods were used to design a series of energetic dinitro-tris(triazole) isomers by altering the triazole rings and -NO2 groups. The impact of three nitrogen atoms' position in the tris(triazole) scaffold on energy content, performance, and stability was discussed. Based on computed heats of formation and densities, the detonation properties were predicted using the thermochemical EXPLO5 (v6.06) code. Using the bond dissociation energy of the longest C-NO2 bond, the thermal stability was investigated. The mechanical sensitivities were estimated and correlated with RDX and HMX using maximum heats of detonation (Q), free void (ΔV) in the lattice of the crystalline compound, and total -NO2 group charge. Among the designed series, compounds O4, R1, R3, and R4 display high heats of formation (>450 kJ/mol), high densities (>1.92 g/cm3), good detonation performances (D > 8.76 km/s and P > 32.0 GPa), and low sensitivities. Our findings suggest that the isomeric tricyclic triazole backbone could be a promising platform for developing new high-performing and thermostable energy materials.

Promising Energetic Melt-Castable Material with Balanced Properties

As one of the most widely used energetic materials to date, trinitrotoluene (TNT) suffers from several generally known drawbacks such as high toxicity, oil permeability, and poor mechanical properties, which are driving researchers to explore new high-performance energetic melt-castable materials for replacing TNT. However, it still remains a great challenge to discover a promising TNT alternative due to the multidimensional requirements for practical applications. Herein, we reported a new promising energetic melt-castable molecule, 4-methoxy-1-methyl-3,5-dinitro-1H-pyrazole (named as DMDNP). Besides a reasonable melting point (T_m: 94.8 °C), good thermostability (T_d: 293.2 °C), and excellent chemical compatibility, DMDNP exhibits some obvious advantages over TNT including more environmentally friendly synthesis, high yield, low toxicity, low volume shrinkage, low mechanical and electrostatic sensitivities, etc., demonstrating well-balanced properties and great promise as a TNT replacement.

Promising Energetic Polymers from Nanostructured Bacterial Cellulose

This study investigated the nitration of nanostructured bacterial cellulose (NBC). The NBC, obtained using symbiotic Medusomyces gisevii Sa-12 as the microbial producer and then freeze-dried, was nitrated herein by two methods, the first using mixed sulphuric-nitric acids (MA) and the second using concentrated nitric acid in the presence of methylene chloride (NA+MC). The synthesized samples of NBC nitrates (NBCNs) exhibited 11.77-12.27% nitrogen content, a viscosity of 1086 mPa·s or higher, 0.7-14.5% solubility in an alcohol-ester mixture, and 0.002% ash. Scanning electron microscopy showed that the nitration compacted the NBC structure, with the original reticulate pattern of the structure being preserved in full. Infrared spectroscopy for the presence of functional nitro groups at 1658-1659, 1280, 838-840, 749-751 and 693-694 cm^-1 confirmed the synthesis of cellulose nitrates in particular. Thermogravimetric and differential thermal analyses showed the resultant NBCNs to have a high purity and high specific heats of decomposition of 6.94-7.08 kJ/g. The NBCN samples differ conceptually from plant-based cellulose nitrates by having a viscosity above 1086 mPa·s and a unique 3D reticulate structure that is retained during the nitration. The findings suggest that the NBCNs can be considered for use in novel high-tech materials and science-driven fields distinct from the application fields of plant-based cellulose nitrates. The NBCN sample obtained with NA+MC has the ability to generate an organogel when it is dissolved in acetone. Because of the said property, this NBCN sample can find use as a classical adhesive scaffold and an energetic gel matrix for creating promising energetic polymers.

Development and Characterization of New Energetic Composites Based on HNTO/AN Co-Crystal and Nitro-Cellulosic Materials

To develop advanced cellulose-based energetic composites, new types of high-energy-density formulations containing hydrazine 3-nitro-1,2,4-triazol-5-one (HNTO)/ammonium nitrate (AN) cocrystals combined with nitrocellulose or nanostructured cellulose nitrate (NC and NMCC) were experimentally characterized. The prepared energetic formulations were analyzed in terms of their physicochemical properties, mechanical sensitivities, structural features, and thermal behavior. Their heats of combustion and theoretical energetic performance were assessed as well. Experimental results exhibited the inherent characteristics of the designed NC@HNTO/AN and NMCC@HNTO/AN, including improved density, specific impulse, and impact sensitivity compared to their raw compounds. Besides that, thermo-kinetic findings revealed that the as-prepared insensitive and high-energy-density composites undergo two exothermic decomposition processes, and that NC@HNTO/AN has higher thermal activity. The present study demonstrated the outstanding characteristics of the new composites and could serve as a reference for developing more advanced cellulose-based energetic formulations.

The Nitrate and Nitrocarbamate of 1,3,5-Trinitrocyclohexane-trimethanol and Selected Salts

With 1,3,5-trinitrocyclohexane-1,3,5-triyl trimethanol as a precursor, available from 1,3,5-trinitrobenzene, two further nitro-containing molecules were synthesized. Via modification of the hydroxyl groups, new oxygen-rich compounds were obtained, the corresponding trinitrate and trinitrocarbamate. From the latter, various salts were obtained by treatment with bases. All compounds were fully characterized by NMR and IR spectroscopy, X-ray diffraction, and elemental and differential thermal analyses. Moreover, the sensitivity toward friction and impact was determined according to BAM standard techniques and the energetic properties were calculated by using the EXPLO5 computer code.

Theoretical Kinetic Studies on Thermal Decomposition of Glycerol Trinitrate and Trimethylolethane Trinitrate in the Gas and Liquid Phases

Glycerol trinitrate (NG) and trimethylolethane trinitrate (TMETN), as typical nitrate esters, are important energetic plasticizers in solid propellants. With the aid of high-precision quantum chemical calculations, the Rice-Ramsperger-Kassel-Marcus (RRKM)/master equation theory and the transition state theory have been employed to investigate the decomposition kinetics of NG and TMETN in the gas phase (over the temperature range of 300-1000 K and pressure range of 0.01-100 atm) and liquid phase (using water as the solvent). The continuum solvation model based on solute electron density (SMD) was used to describe the solvent effect. The thermal decomposition mechanism is closely relevant to the combustion properties of energetic materials. The results show that the RO-NO₂ dissociation channel overwhelmingly favors other reaction pathways, including HONO elimination for the decomposition of NG and TMETN in both the gas phase and liquid phase. At 500 K and 1 atm, the rate coefficient of gas phase decomposition of TMETN is 5 times higher than that of NG. Nevertheless, the liquid phase decomposition of TMETN is a factor of 5835 slower than that of NG at 500 K. The solvation effect caused by vapor pressure and solubility can be used to justify such contradictions. Our calculations provide detailed mechanistic evidence for the initial kinetics of nitrate ester decomposition in both the gas phase and liquid phase, which is particularly valuable for understanding the multiphase decomposition behavior and building detailed kinetic models for nitrate ester.

Building Chemical Property Models for Energetic Materials from Small Datasets Using a Transfer Learning Approach

For many experimentally measured chemical properties that cannot be directly computed from first-principles, the existing physics-based models do not extrapolate well to out-of-sample molecules, and experimental datasets themselves are too small for traditional machine learning (ML) approaches. To overcome these limitations, we apply a transfer learning approach, whereby we simultaneously train a multi-target regression model on a small number of molecules with experimentally measured values and a large number of molecules with related computed properties. We demonstrate this methodology on predicting the experimentally measured impact sensitivity of energetic crystals, finding that both characteristics of the computed dataset and model architecture are important to prediction accuracy of the small experimental dataset. Our directed-message passing neural network (D-MPNN) ML model using transfer learning outperforms direct-ML and physics-based models on a diverse test set, and the new methods described here are widely applicable to modeling many other structure-property relationships.

Elaboration, Characterization and Thermal Decomposition Kinetics of New Nanoenergetic Composite Based on Hydrazine 3-Nitro-1,2,4-triazol-5-one and Nanostructured Cellulose Nitrate

This research aims to develop new high-energy dense ordinary- and nano-energetic composites based on hydrazine 3-nitro-1,2,4-triazol-5-one (HNTO) and nitrated cellulose and nanostructured nitrocellulose (NC and NMCC). The elaborated energetic formulations (HNTO/NC and HNTO/NMCC) were fully characterized in terms of their chemical compatibility, morphology, thermal stability, and energetic performance. The experimental findings implied that the designed HNTO/NC and HNTO/NMCC formulations have good compatibilities with attractive characteristics such as density greater than 1.780 g/cm3 and impact sensitivity around 6 J. Furthermore, theoretical performance calculations (EXPLO5 V6.04) displayed that the optimal composition of the as-prepared energetic composites yielded excellent specific impulses and detonation velocities, which increased from 205.7 s and 7908 m/s for HNTO/NC to 209.6 s and 8064 m/s for HNTO/NMCC. Moreover, deep insight on the multi-step kinetic behaviors of the as-prepared formulations was provided based on the measured DSC data combined with isoconversional kinetic methods. It is revealed that both energetic composites undergo three consecutive exothermic events with satisfactory activation energies in the range of 139–166 kJ/mol for HNTO/NC and 119–134 kJ/mol for HNTO/NMCC. Overall, this research displayed that the new developed nanoenergetic composite based on nitrated cellulose nanostructure could serve as a promising candidate for practical applications in solid rocket propellants and composite explosives.

Identifying the Molecular Properties that Drive Explosive Sensitivity in a Series of Nitrate Esters

Energetic materials undergo hundreds of chemical reactions during exothermic runaway, generally beginning with the breaking of the weakest chemical bond, the "trigger linkage." Herein we report the syntheses of a series of pentaerythritol tetranitrate (PETN) derivatives in which the energetic nitrate ester groups are systematically substituted by hydroxyl groups. Because all the PETN derivatives have the same nitrate ester-based trigger linkages, quantum molecular dynamics (QMD) simulations show very similar Arrhenius kinetics for the first reactions. However, handling sensitivity testing conducted using drop weight impact indicates that sensitivity decreases precipitously as nitrate esters are replaced by hydroxyl groups. These experimental results are supported by QMD simulations that show systematic decreases in the final temperatures of the products and the energy release as the nitrate ester functional groups are removed. To better interpret these results, we derive a simple model based only on the specific enthalpy of explosion and the kinetics of trigger linkage rupture that accounts qualitatively for the decrease in sensitivity as nitrate ester groups are removed.

Synthesis and Characterization of the Potential Energetic Propellant Plasticizer 3-Nitratoethyl-N-nitramino-5-nitratomethyl Isoxazole

The synthesis of 3-(nitratoethyl-N-nitramino)-5-(nitratomethyl) isoxazole (C₆ H₇ N₅ O₉ , 1) is presented, and its energetic properties were ascertained and analyzed for energetic applications potential. 1 was found to be a solid without melting behavior, begins to decompose at 140 °C, and has a thermal onset decomposition temperature of 171.5 °C. 1 was synthesized in 5 steps from glyoxylic acid, and was found to exhibit acceptable sensitivities to impact, friction, and electrostatic discharge. The presence of the nitratoethyl nitramino (NENA) moiety, coupled with the high density (1.71 g cm^-3 ) and superior calculated specific impulse (247.6 s) over the commonly employed gun propellant n-butyl NENA (density=1.22 g cm^-3 , specific impulse=221 s), makes 1 a potential energetic plasticizer for next generation gun and rocket propellants. In addition, a modified procedure for the synthesis of dibromoformaldoxime (DBFO) was developed to provide this material in respectable yields on one mole scale. The safety considerations of DBFO are also highlighted, in which this compound sublimes, and must be handled with care, as it will cause burns upon contact with the skin.

Methyl nitrate energetic compounds based on bicyclic scaffolds of furazan-isofurazan (isoxazole): syntheses, crystal structures and detonation performances

Two energetic bicyclic scaffolds (furazan-isoxazole and furazan-1,3,4-oxadiazole) were constructed via different cyclization reactions. Based on the energetic bicyclic scaffolds, the energetic compounds, 3-(4-nitraminofurazan-3-ly)-isoxazole-5-methylnitrate 1c and 5-(4-nitraminofurazan-3-ly)-1,3,4-oxadiazole-2-methylnitrate 2c, were designed and synthesized in good yields. Because of the acidity of nitramine, the corresponding energetic ionic salts, ammonium 3-(4-nitraminofurazan-3-ly)isoxazole-5-methylnitrate 1d and ammonium 5-(4-nitraminofurazan-3-ly)-1,3,4-oxadiazole-2-methylnitrate 2e, were also obtained and well characterized, their structures were further determined by X-ray single crystal diffraction. To have a better understanding of the structure-property relationships of furazan-bicyclic scaffolds and nitrate groups, their thermal behaviors, detonation performances and the sensitivities were investigated via differential scanning calorimetry (DSC), ESP analysis, Hirshfeld surfaces calculation, EXPLO5 program and BAM standard techniques. Compared with those of ammonium 5-(4-nitraminofurazan-3-ly)-1,2,4-oxadiazole-2-methylnitrate 3e, the results show that all these methyl nitrate energetic compounds based on bicyclic scaffolds of furazan-isofurazan exhibit good detonation performances and extraordinary insensitivities. As supported by experimental and theoretical data, the formation of energetic ionic salts causes an increase of the weak interactions, significantly improving the thermal performance over 110 °C.

Potassium (3-Methyl-2-oxido-1,2,5-oxadiazol-4-yl)dinitromethanide

Furoxan derivatives enriched with explosophoric functionalities are promising compounds in the preparation of novel energetic materials. Herein, a previously unknown potassium (3-methyl-2-oxido-1,2,5-oxadiazol-4-yl)dinitromethanide (also referred to as potassium 4-dinitromethyl-3-methylfuroxanate) was synthesized via tandem nitration-reduction reactions of an available (furoxanyl)chloroxime. The structure of the synthesized compound was established by elemental analysis, IR, 1H, 13C and 14N NMR spectroscopy. Thermal stability and mechanical sensitivity of the prepared compound toward impact and friction were experimentally determined.