Effective Modified Xanthan Gum Fluid Loss Agent for High-Temperature Water-Based Drilling Fluid and the Filtration Control Mechanism

Performance of magnetic nanocomposite based on xanthan gum-grafted-poly(acrylamide) crosslinked by borax for the effective elimination of amoxicillin from aquatic environments

This study evaluated the effectiveness of using nanocomposite (NCs) of xanthan gum grafted polyacrylamide crosslinked Borax - iron oxide nanoparticle (XG-g-pAAm-CL-Borax-IONP) to remove the amoxicillin antibiotic (AMX) from an aquatic environment. To confirm the structural characteristics of the prepared XG-g-pAAm-CL-Borax-IONP NCs, unique characterization methods (XRD, FT-IR, FE-SEM, EDX, BET, TGA, Zeta, and VSM) were used. Adsorption experimental setups were performed with the influence of solution pH (4-9), the effect of adsorbent dose (0.003-0.02 g), the effect of contact time (5-45 min), and the effect of initial AMX concentration (50-400 mg/L) to achieve the most efficient adsorption conditions. Based on the Freundlich isotherm model, XG-g-pAAm-CL-Borax-IONP NCs provided the maximum AMX adsorption capacity of 1183.639 mg/g. This research on adsorption kinetics also established that the pseudo-second-order model (R2 = 0.991) is outstanding compatibility with the experimental results. AMX adsorption on the NCs may occur through intermolecular hydrogen bonding, diffusion, and trapping into the polymer network. Even after five cycles, these NCs still displayed the best performance. Based on these results, XG-g-pAAm-CL-Borax-IONP NCs may be a viable material for the purification of AMX from contaminated water.

Effect of hydrothermal treatment on the rheological properties of xanthan gum

In this study, the effect of hydrothermal treatment with different temperatures (120-180 °C) on the rheological properties of xanthan gum was evaluated. When the temperature of hydrothermal treatment was relatively low (120 °C), the rheological properties of the hydrothermally treated xanthan gum was similar to the untreated xanthan gum (pseudoplastic and solid-like/gel-like behavior). However, as the temperature of hydrothermal treatment was higher, the rheological properties of the hydrothermally treated xanthan gum changed greatly (e.g., a wider range of Newtonian plateaus in flow curves, existence of a critical frequency between the storage modulus (G') and the loss modulus (G") in the dynamic viscoelasticity measurement, variation of complex viscosity). Although the hydrothermal treatment showed little influence on the functional groups of xanthan gum, it altered the micromorphology of xanthan gum from uneven and rough lump-like to thinner and smoother flake-like. In addition, higher concentration (2 %) of hydrothermally treated xanthan gum made its viscosity close to that of the untreated xanthan gum (1 %). Besides, hydrothermal treatment also affected the effect of temperature and salt (CaCl2) adding on the rheological properties of xanthan gum. Overall, this study can provide some useful information on the rheological properties of xanthan gum after hydrothermal treatment.

Improving Water-Based Drilling Mud Performance Using Biopolymer Gum: Integrating Experimental and Machine Learning Techniques

Drilling through shale formations can be expensive and time-consuming due to the instability of the wellbore. Further, there is a need to develop inhibitors that are environmentally friendly. Our study discovered a cost-effective solution to this problem using Gum Arabic (ArG). We evaluated the inhibition potential of an ArG clay swelling inhibitor and fluid loss controller in water-based mud (WBM) by conducting a linear swelling test, capillary suction timer test, and zeta potential, fluid loss, and rheology tests. Our results displayed a significant reduction in linear swelling of bentonite clay (Na-Ben) by up to 36.1% at a concentration of 1.0 wt. % ArG. The capillary suction timer (CST) showed that capillary suction time also increased with the increase in the concentration of ArG, which indicates the fluid-loss-controlling potential of ArG. Adding ArG to the drilling mud prominently decreased fluid loss by up to 50%. Further, ArG reduced the shear stresses of the base mud, showing its inhibition and friction-reducing effect. These findings suggest that ArG is a strong candidate for an alternate green swelling inhibitor and fluid loss controller in WBM. Introducing this new green additive could significantly reduce non-productive time and costs associated with wellbore instability while drilling. Further, a dynamic linear swelling model, based on machine learning (ML), was created to forecast the linear swelling capacity of clay samples treated with ArG. The ML model proposed demonstrates exceptional accuracy (R2 score = 0.998 on testing) in predicting the swelling properties of ArG in drilling mud.

On Improving Water-Based Drilling Mud Swelling Control Using Modified Poly(Vinyl Alcohol)s

One of the most challenging issues when drilling under high-temperature, high-pressure (HT/HP) conditions is wellbore instability caused by clay swelling and fluid loss of the drilling mud. One of the most difficult issues when drilling under high-temperature, high-pressure (HT/HP) conditions is wellbore instability caused by clay swelling and fluid loss in drilling mud. Two modified PVOHs, nonionic and cationic polymers made from sodium bentonite clay and deionized water at concentrations of 0.08, 0.28, and 0.49 wt.%, were introduced to WBM percent. A series of specific gravity and mud rheology experiments at 25, 55, and 85 °C indicated that both values drop monotonically with increasing temperature, regardless of PVOH addition or concentration. A temperature increase of 30 °C decreases the mud viscosity of WBM (without PVOH) by 18% from its starting value, on average. Only 0.1% of cationic and nonionic polymer reduces viscosity by 10% and 0%, respectively. Experimenting with mud samples for 5 h revealed that adding nonionic polymers enhances mud filtration by up to 34.7%, 1.25 times more than that achieved from cationic polymers under the same filtration circumstances. Increasing the filtration temperature moderately affects mud cake generation due to increased mud swelling index and preferential adsorption by nonionic polymer. The latter observation was corroborated by determining the polymer content of the filtrates. Therefore, it was shown that nonionic polymers adsorbed more (118.9 mg/g) than cationic polymers (84.51 mg/g). Increased filtration temperature moderately affects mud cake generation due to increased mud swelling index and preferential adsorption by nonionic polymer. The latter observation was corroborated by testing the filtrates for the polymer content. As a result, it was discovered that nonionic polymer adsorbed more (118.9 mg/g) than cationic polymer (84.51 mg/g). Thermogravimetry analysis (TGA) finally tested the thermal stability of polymers.

Optimization of Water Based Drilling Fluid Properties with the SiO2/g-C3N4 Hybrid

Drilling fluids are an essential component of drilling operations in the oil and gas industry. Nanotechnology is being used to develop advanced drilling fluid additives. This study looked at the viability of synthesizing SiO2/g-C3N4 hybrid extending the Stober process followed by its addition in different concentrations to water-based drilling fluids and studying impact on the rheological and fluid loss properties of the fluids. The synthesized hybrid was analyzed using XRD, SEM, TGA, and FTIR. Subsequently, it was used to develop the water-based drilling mud formulations and subjected to measurements in accordance with API standard practices. The studies were carried out at various SiO2/g-C3N4 nanoparticle concentrations under before hot rolling (BHR) and after hot rolling (AHR) conditions. The outcomes demonstrated that the rheological and fluid loss properties were enhanced by the addition of SiO2/g-C3N4 nanoparticles, as it worked in synergy with other additives. Additionally, it was discovered that the nanoparticles improved the drilling fluid thermal stability. The experimental findings indicate a significant influence of SiO2/g-C3N4 nanoparticles on base fluid properties including rheology and fluid loss as the most remarkable, especially at higher temperatures. The significant improvements in yield point and 10 s gel strength were 55 and 42.8% under BHR and 216 and 140% under AHR conditions, respectively. Permeability plugging test (PPT) fluid loss was reduced by 69.6 and 87.2% under BHR and AHR conditions, respectively, when 0.5 lb/bbl nanoparticles were used in formulations. As a result, SiO2/g-C3N4 nanomaterial has the potential to be used as drilling fluid additive in water-based drilling fluids.

Development of a Low-Molecular-Weight Filtrate Reducer with High-Temperature Resistance for Drilling Fluid Gel System

Currently, conventional polymeric filtrate reducers with high-temperature resistance for use in drilling fluids have high molecular weights, which greatly affects the rheological properties. Therefore, to address the challenges in regulating the rheology and filtration performance of high-density drilling fluids at high temperatures, it is essential to develop low-molecular-weight filtrate reducers with high-temperature resistance. In this study, a low-molecular-weight filtrate reducer with high-temperature resistance (LMF) was prepared via free radical polymerization from acrylamide and 2-acrylamido-2-methyl-1-propanesulfonic acid as monomers, tertiary dodecyl mercaptan as a chain transfer agent, and ammonium persulfate as the initiator. LMF was then characterized by infrared spectroscopy, thermogravimetric analysis, and gel permeation chromatography. The obtained filtrate reducer exhibits a weight-average molecular weight (Mw) of 3819 and an initial thermal decomposition temperature of 300.7 °C, indicating good thermal stability. The effects of LMF dosage, temperature, and NaCl dosage on the rheology and filtration performance of mud samples were also investigated, and the mechanism of action was revealed by zeta potential, particle size distribution, scanning electron microscopy, and adsorption measurements. The results reveal that LMF increases the mud sample viscosity and reduces its filtration. For example, the filtration of the mud sample with 2 wt% LMF was 7.2 mL, a reduction of 70% compared to that of a blank mud sample. Further, after aging at 210 °C for 16 h, the filtration of the same sample was 11.6 mL, and that of a mud sample with 2 wt% LMF and 35 wt% NaCl after aging at 180 °C for 16 h was 22 mL. Overall, we have reported a scheme to prepare a low-molecular-weight filtrate reducer with high-temperature resistance and superior filtrate-reducing effects, laying the foundation for the investigation and development of low-molecular-weight filtrate reducers.

Investigation on Filtration Control of Zwitterionic Polymer AADN in High Temperature High Pressure Water-Based Drilling Fluids

With the exploration and development of high-temperature and high-salt deep oil and gas, more rigorous requirements are warranted for the performance of water-based drilling fluids (WBDFs). In this study, acrylamide, 2-acrylamide-2-methylpropanesulfonic acid, diallyl dimethyl ammonium chloride, and N-vinylpyrrolidone were synthesized by free radical copolymerization in an aqueous solution to form a temperature and salt-resistant zwitterionic polymer gel filtration loss reducer (AADN). The zwitterionic polymer had excellent adsorption and hydration groups, which could effectively combine with bentonite through hydrogen bonds and electrostatic attraction, strengthening the hydration film thickness on the surface of bentonite, and promoting the stable dispersion of drilling fluid. In addition, the reverse polyelectrolyte effect of zwitterionic polymers strengthened the drilling fluid’s ability to resist high-temperature and high-salt. The AADN-based drilling fluid showed excellent rheological and filtration control properties (FLAPI < 8 mL, FLHTHP < 29.6 mL) even after aging at high-temperature (200 °C) and high-salt (20 wt% NaCl) conditions. This study provides a new strategy for simultaneously improving the high-temperature and high-salt tolerance of WBDFs, presenting the potential for application in drilling in high-temperature and high-salt deep formations.

An Inverse Emulsion Polymer as a Highly Effective Salt- and Calcium-Resistant Fluid Loss Reducer in Water-Based Drilling Fluids

To control the fluid loss of water-based drilling fluids (WBDFs) in salt-gypsum formations, a nano-SiO₂ graft copolymer was prepared by inverse emulsion polymerization. The polymer (EAANS) was prepared with acrylamide, 2-acrylamido-2-methyl-1-propane sulfonic acid, N-vinylpyrrolidone, and KH570-modified nano-silica (M-SiO₂) as raw materials. The molecular structure and morphology of EAANS were characterized by Fourier transform infrared spectroscopy, nuclear magnetic resonance, thermogravimetric analysis, transmission electron microscopy (TEM), and other methods. In the temperature range of 150 °C, 2 wt % EAANS can reduce the API filtration volume of the base slurry to within 20 mL and the HP-HT filtration volume at 150 °C to 21.8 mL. More importantly, 2 wt % EAANS can maintain the API filtration volume less than 10 mL even when the concentration of NaCl or CaCl₂ was as high as 36 or 30 wt %, and as the salt/calcium content increased, the amount of filtration continued to decrease. The results of TEM, X-ray diffraction, particle size distribution, and scanning electron microscopy showed that the fluid loss control mechanism of EAANS was that EAANS can form a crosslinked network structure in the solution and adsorb on the clay surface, so as to reduce the particle size of clay particles, increase the proportion of fine particles in drilling fluids, and finally form a dense filter cake to reduce the filtration volume. Because of the excellent filtration performance of EAANS at high Na⁺/Ca²⁺ concentration, EAANS can become a promising WBDF fluid loss reducer in salt-gypsum formations.

Temperature- and Salt-Resistant Micro-Crosslinked Polyampholyte Gel as Fluid-Loss Additive for Water-Based Drilling Fluids

With increasing global energy consumption, oil/gas drilling has gradually expanded from conventional shallow reservoirs to deep and ultra-deep reservoirs. However, the harsh geological features including high temperature and high salinity in ultra-deep reservoirs have become a critical challenge faced by water-based drilling fluids (WDFs), which seriously deteriorate the rheology and fluid loss properties, causing drilling accidents, such as wellbore instability and formation collapse. In this study, a novel temperature- and salt-resistant micro-crosslinked polyampholyte gel was synthesized using N,N-dimethylacrylamide, diallyldimethyl ammonium chloride, 2-acrylamido-2-methylpropanesulfonic acid, maleic anhydride and chemical crosslinking agent triallylamine through free radical copolymerization. Due to the synergistic effect of covalent micro-crosslinking and the reverse polyelectrolyte effect of amphoteric polymers, the copolymer-based drilling fluids exhibit outstanding rheological and filtration properties even after aging at high temperatures (up to 200 °C) and high salinity (saturated salt) environments. In addition, the zeta potential and particle size distribution of copolymer-based drilling fluids further confirmed that the copolymer can greatly improve the stability of the base fluid suspension, which is important for reducing the fluid-loss volume of WDFs. Therefore, this work will point out a new direction for the development of temperature- and salt-resistant drilling fluid treatment agents.