High-Performance, Lightweight, and Flexible Thermoplastic Polyurethane Nanocomposites with Zn2+-Substituted CoFe2O4 Nanoparticles and Reduced Graphene Oxide as Shielding Materials against Electromagnetic Pollution

Optimization of CoFe2O4 nanoparticles and graphite fillers to endow thermoplastic polyurethane nanocomposites with superior electromagnetic interference shielding performance

The rapid growth, integration, and miniaturization of electronics have raised significant concerns about how to handle issues with electromagnetic interference (EMI), which has increased demand for the creation of EMI shielding materials. In order to effectively shield against electromagnetic interference (EMI), this study developed a variety of thermoplastic polyurethane (TPU)-based nanocomposites in conjunction with CoFe2O4 nanoparticles and graphite. The filler percentage and nanocomposite thickness were tuned and optimized. The designed GF15-TPU nanocomposite, which has a 5 mm thickness, 15 weight percent cobalt ferrite nanoparticles, and 35 weight percent graphite, showed the highest total EMI shielding effectiveness value of 41.5 dB in the 8.2-12.4 GHz frequency range, or 99.993% shielding efficiency, out of all the prepared polymer nanocomposites. According to experimental findings, the nanocomposite's dipole polarization, interfacial polarization, conduction loss, eddy current loss, natural resonance, exchange resonance, multiple scattering, and high attenuation significantly contribute to improving its electromagnetic interference shielding properties. The created TPU-based nanocomposites containing graphite and CoFe2O4 nanoparticles have the potential to be used in communication systems, defense, spacecraft, and aircraft as EMI shielding materials.

Effect of carbon allotropes and thickness variation on the EMI shielding properties of PANI/NFO@CNTs and PANI/NFO@RGO ternary composite systems

The innovative design of thin, multiphase flexible composite systems with good mechanical properties, low density and improved EMI shielding properties at low filler content has become a key area of research. In this work, we report the low temperature synthesis of three-dimensional ternary composites (PANI/NFO@CNTs and PANI/NFO@RGO) by oxidative chemical polymerization of aniline in the presence of two different binary composites, viz. NFO@CNTs and NFO@RGO. Enhanced impedance matching is achieved by varying the ratio of the carbon allotropes (CNTs and RGO) to the ferrite component. The synthesis of NFO, PANI/NFO@CNTs and PANI/NFO@RGO is validated by XRD and FTIR spectroscopy. Field emission scanning electron microscopy (FE-SEM) confirmed the synthesis of core-shell structures of PANI/NFO@CNTs and PANI/NFO@RGO, where the binary composites (NFO@CNTs and NFO@RGO) serve as a core onto which a tubular PANI layer was coated. Shielding effectiveness of 22.36 dB (99.41% attenuation) is exhibited by the ternary composite PANI/NFO@CNTs (8 : 1), while for PANI/NFO@RGO (20 : 1) a total shielding effectiveness of 31 dB equivalent to 99.92% attenuation was observed at a thickness of 2 mm. The ternary composite PANI/NFO@RGO (20 : 1) 4 mm showed a maximum SET of 43 dB corresponding to 99.996% attenuation of incident EM waves. The enhanced EMI shielding properties of the synthesized ternary composite systems are accredited to good impedance matching, effective dielectric and magnetic loss mechanisms and good conductivity, which facilitate multiple reflections and scattering of incident radiation.

Lightweight ZnO/Carbonated Cotton Fiber Nanocomposites for Electromagnetic Interference Applications: Preparation and Properties

Electromagnetic wave pollution has become a significant harm posed to human health and precision instruments. To shelter such instruments from electromagnetic radiation, high-frequency electromagnetic interference (EMI) shielding materials are extremely desirable. The focus of this research is lightweight, high-absorption EMI shielding composites. Simple aqueous dispersion and drying procedures were used to prepare cotton fiber (CF)-based sheets combined with various zinc oxide (ZnO) contents. These composites were carbonated in a high-temperature furnace at 800 °C for two hours. The obtained CF/ZnO samples have densities of 1.02-1.08 g/cm3. The EMI shielding effectiveness of CF-30% ZnO, CF-50% ZnO, and CF-70% ZnO reached 32.06, 38.08, and 34.69 dB, respectively, to which more than 80% of absorption is attributed. The synergetic effects of carbon networks and surface structures are responsible for the high EMI shielding performance; various reflections inside the interconnected networks may also help in improving their EMI shielding performance.

Bi2MoO6 Embedded in 3D Porous N,O-Doped Carbon Nanosheets for Photocatalytic CO2 Reduction

Artificial photosynthesis is promising to convert solar energy and CO₂ into valuable chemicals, and to alleviate the problems of the greenhouse effect and the climate change crisis. Here, we fabricated a novel photocatalyst by directly growing Bi₂MoO₆ nanosheets on three-dimensional (3D) N,O-doped carbon (NO-C). Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) show that the designed photocatalyst ensured the close contact between Bi₂MoO₆ and NO-C, and reduced the stacking of the NO-C layers to provide abundant channels for the diffusion of CO₂, while NO-C can allow for fast electron transfer. The charge transfer in this composite was determined to follow a step-scheme mechanism, which not only facilitates the separation of charge carriers but also retains a strong redox capability. Benefiting from this unique 3D structure and the synergistic effect, BMO/NO-C showed excellent performance in photocatalytic CO₂ reductions. The yields of the best BMO/NO-C catalysts for CH₄ and CO were 9.14 and 14.49 μmol g^-1 h^-1, respectively. This work provides new insights into constructing step-scheme photocatalytic systems with the 3D nanostructures.

Architecting fire safe hierarchical polymer nanocomposite films with excellent electromagnetic interference shielding via interface engineering

Integrating high flame retardancy and excellent electromagnetic interference (EMI) shielding into polymetric materials is extremely necessary, and well dispersing conductive fillers into polymeric materials is still a great challenge because of incompatible interfacial polarity between polymer matrix and conductive fillers. Therefore, under the premise of maintaining integral conductive films in the process of hot compression, constructing a novel EMI shielding polymer nanocomposites where conductive films closely adhere to polymer nanocmposites layers should be a fascinating stratety. In this work, salicylaldehyde-modified chitosan decorated titanium carbide nanohybrid (Ti₃C₂T_x-SCS) was combined with piperazine-modified ammonium polyphosphate (PA-APP) to fabricate thermoplastic polyurethane (TPU) nanocomposites, which were used for construction of hierarchical nanocomposite films by inserting reduced graphene oxide (rGO) films into TPU/PA-APP/Ti₃C₂T_x-SCS nanocomposite layers through our self-developed air assisted hot pressing technique. The total heat release, total smoke release and total carbon monoxide yield for TPU nanocomposite containing 4.0 wt% Ti₃C₂T_x-SCS nanohybrid were 58.0%, 58.4% and 75.8% lower than those of pristine TPU, respectively. Besides, the hierarchical TPU nanocomposite film containing 1.0 wt% Ti₃C₂T_x-SCS presented an averaged EMI shielding effectiveness of 21.3 dB in X band. This work provides a promising strategy for fabricating fire safe and EMI shielding polymer nanocomposites.

Functional Piezoresistive Polymer Composites Based on CO2 Laser-Irradiated Graphene Oxide-Loaded Polyurethane: Morphology, Structure, Electrical and Piezoresistive Properties

Nanocomposite materials have recently attracted great attention for their wide range of applications, such as in smart materials, flexible electronics, and deformation sensing applications. Such materials make it possible to combine a polymer with functional fillers. In this study, flexible artificial leathers, exhibiting insulating properties and containing 1.5 or 2wt.% of graphene oxide (GO) in the polyurethane (PU) layer, were electrically activated via CO₂ laser irradiation to obtain conductive paths at the surface exposed to the laser beam. As the material retained its insulating properties out of the irradiation areas, the laser scribing method allowed, at least in principle, a printed circuit to be easily and quickly fabricated. Combining a variety of investigation methods, including scanning electron microscopy (SEM), optical profilometry, IR and Raman spectroscopies, and direct current (DC) and alternate current (AC) electrical measurements, the effects of the laser irradiation were investigated, and the so-obtained electrical properties of laser-activated GO/PU regions were elucidated to unveil their potential use in both static and dynamic mechanical conditions. In more detail, it was shown that under appropriate CO₂ laser irradiation, GO sheets into the GO/PU layer were locally photoreduced to form reduced-GO (RGO) sheets. It was verified that the RGO sheets were entangled, forming an accumulation path on the surface directly exposed to the laser beam. As the laser process was performed along regular paths, these RGO sheets formed electrically conductive wires, which exhibited piezoresistive properties when exposed to mechanical deformations. It was also verified that such piezoresistive paths showed good reproducibility when subjected to small flexural stresses during cyclic testing conditions. In brief, laser-activated GO/PU artificial leathers may represent a new generation of metal-free materials for electrical transport applications of low-current signals and embedded deformation sensors.

Fabrication of Ru-CoFe2O4/RGO hierarchical nanostructures for high-performance photoelectrodes to reduce hazards Cr(VI) into Cr(III) coupled with anodic oxidation of phenols

Dual-functional photo (electro)catalysis (PEC) is a key strategy for removing coexisting heavy metals and phenolic compounds from wastewater treatment systems. To design a PEC cell, it is crucial to use chemically stable and cost-effective bifunctional photocatalysts. The present study shows that ruthenium metallic nanoparticles decorated with CoFe₂O₄/RGO (Ru-CoFe₂O₄/RGO) are effective bifunctional photoelectrodes for the reduction of Cr(VI) ions. Ru-CoFe₂O₄/RGO achieves a maximum Cr(VI) reduction rate of 99% at 30 min under visible light irradiation, which is much higher than previously reported catalysts. Moreover, PEC Cr(VI) reduction rate is also tuned by adding varying concentration of phenol. A mechanism for the concurrent removal of Cr(VI) and phenol has been revealed over a bifunctional Ru-CoFe₂O₄/RGO catalyst. A number of key conclusions emerged from this study, demonstrating the dual role of phenol during Cr(VI) reduction by PEC. Anodic oxidation of phenol produces the enormous H⁺ ion, which appears to be a key component of Cr(VI) reduction. Additionally, phenolic molecules serve as hole (h⁺) scavengers that reduce e^-/h⁺ recombination, thus enhancing the reduction rate of Cr(VI). Therefore, the Ru-CoFe₂O₄/RGO photoelectrode exhibits a promising capability of reducing both heavy metals and phenolic compounds simultaneously in wastewater.

Lightweight Epoxy/Cotton Fiber-Based Nanocomposites with Carbon and Fe3O4 for Electromagnetic Interference Shielding

Cotton fiber (CF)-based electroconductive papers were prepared by facile aqueous dispersion and drying processes combined with carbon nanotubes (CNTs) or graphene nanosheets (GNPs). To enhance the electromagnetic interference (EMI) shielding performance of the manufactured nanocomposites, the electroconductive papers were soaked with epoxy resin, which cooperated with the inner sprayed Fe₃O₄ nanoparticles. The EMI shielding effectiveness of Epoxy/CF-30-Fe₃O₄-30GNPs reached 33.1 dB, of which over 85.0% is attributed to absorption, which is mainly believed to be caused by the combination of GNPs and Fe₃O₄ nanoparticles due to their special structures and synergetic effects. Moreover, the infiltration of epoxy between the randomly distributed loose CFs and the multiple reflections inside the interconnected networks could also help to improve the EMI shielding performance of GNP-added samples. The prepared lightweight and stiff Epoxy/CF-30-Fe₃O₄-30GNP composites have promising applications in civil or military fields.

Facile Synthesis of Polyindole/Ni1-x Zn x Fe2O4 (x = 0, 0.5, 1) Nanocomposites and Their Enhanced Microwave Absorption and Shielding Properties

The present work reports the fabrication of polyindole (PIN)/Ni_1-x Zn _x Fe₂O₄ (x = 0, 0.5, 1) nanocomposites as efficient electromagnetic wave absorbers by a facile in situ emulsion polymerization method for the first time. The samples were characterized through Fourier transform infrared spectroscopy, UV-vis spectroscopy, X-ray diffraction, thermogravimetric analysis, scanning electron microscopy, high-resolution transmission electron microscopy, and vibrating sample magnetometry. The resulting polyindole/Ni_1-x Zn _x Fe₂O₄ (x = 0, 0.5, 1) nanocomposites offer better synergism among the Ni_1-x Zn _x Fe₂O₄ nanoparticles and PIN matrix, which significantly improved impedance matching. The best impedance matching of Ni_1-x Zn _x Fe₂O₄/polyindole (x = 0, 0.5, 1) nanocomposites was sought out, and the minimum reflection loss of the composites can reach up to -33 dB. The magnetic behavior, complex permittivity, permeability, and microwave absorption properties of polyindole/Ni_1-x Zn _x Fe₂O₄ (x = 0, 0.5, 1) nanocomposites have also been studied. The microwave absorbing characteristics of these composites were investigated in the 8-12 GHz range (X band) and explained based on eddy current, natural and exchange resonance, and dielectric relaxation processes. These results provided a new idea to upgrade the performance of conventional microwave-absorbing materials based on polyindole in the future.

CuxCo1−xFe2O4 (x = 0.33, 0.67, 1) Spinel Ferrite Nanoparticles Based Thermoplastic Polyurethane Nanocomposites with Reduced Graphene Oxide for0 Highly Efficient Electromagnetic Interference Shielding

CuxCo1−xFe2O4 (x = 0.33, 0.67, 1)-reduced graphene oxide (rGO)-thermoplastic polyurethane (TPU) nanocomposites exhibiting highly efficient electromagnetic interference (EMI) shielding were prepared by a melt-mixing approach using a microcompounder. Spinel ferrite Cu0.33Co0.67Fe2O4 (CuCoF1), Cu0.67Co0.33Fe2O4 (CuCoF2) and CuFe2O4 (CuF3) nanoparticles were synthesized using the sonochemical method. The CuCoF1 and CuCoF2 exhibited typical ferromagnetic features, whereas CuF3 displayed superparamagnetic characteristics. The maximum value of EMI total shielding effectiveness (SET) was noticed to be 42.9 dB, 46.2 dB, and 58.8 dB for CuCoF1-rGO-TPU, CuCoF2-rGO-TPU, and CuF3-rGO-TPU nanocomposites, respectively, at a thickness of 1 mm. The highly efficient EMI shielding performance was attributed to the good impedance matching, conductive, dielectric, and magnetic loss. The demonstrated nanocomposites are promising candidates for a lightweight, flexible, and highly efficient EMI shielding material.

Functionalizing MXenes with molybdenum trioxide towards reducing fire hazards of thermoplastic polyurethane

The development of high-efficiency flame-retardant polymers with low toxic fumes during combustion remains a great challenge.