Effects of Quercetin and Organically Modified Montmorillonite on the Properties of Poly(butylene adipate-co-terephthalate)/Thermoplastic Starch Active Packaging Films

Recent progress in PBAT-based films and food packaging applications: A mini-review

Bioplastics are a promising alternative to non-biodegradable plastics. One of these bioplastics, PBAT (polybutylene adipate co-terephthalate), is a polyester-based bioplastic commonly used to manufacture flexible packaging films. PBAT-based films have high flexibility but relatively low strength compared to other bioplastics. The strength of PBAT films can be improved by blending them with other fillers/polymers. Additionally, the functionality of PBAT films can be enhanced by incorporating bioactive functional fillers. The physical and functional properties of PBAT films produced by adding active ingredients provide functionality and are a good alternative to non-degradable petrochemical-based plastics. The PBAT-based functional films protect food and improve packaged foods' quality and life span. Thus, this review provides recent advances in PBAT-based films and their use in active food packaging applications. After briefly describing the different fabrication methods of PBAT films, various important physical and functional properties and biodegradability are comprehensively discussed. PBAT-based active packaging film in real-time food packaging is also briefly covered. Through this review, more attention is expected to be focused on research on PBAT-based biodegradable active food packaging.

The Influence of Solar Ageing on the Compositions of Epoxy Resin with Natural Polyphenol Quercetin

Epoxy resin compositions are used in modern railways, replacing other materials. However, epoxy composites in public transport are subject to many requirements, including that they should be flame retardant and resistant to weather conditions. The aim of the research was to analyse the resistance to solar ageing of epoxy resin composites containing flame retardants and the addition of the natural stabilising substance-quercetin. The homogeneity of the samples (optical microscopy and FTIR spectroscopy) and their thermal stability (TGA thermogravimetry) were analysed. The T5 temperature, which is the initial temperature of thermal decomposition of the samples, was 7 °C higher for the epoxy resin containing quercetin, so the material with polyphenol was characterised by better thermal resistance. Changes in material properties (hardness, surface energy, carbonyl index, colour) after 800 h solar ageing were investigated. The tensile tests on materials were executed for three different directions before and after ageing effect. The samples showed good resistance to degradation factors, i.e., they retained the functional properties (hardness and mechanical properties). However, analysis of carbonyl indices and surface energies showed that changes appeared in the composites after solar ageing, suggesting the beginning of material degradation. An approximately 3-fold increase in the polar component in epoxy resin compositions (from approximately 3 mN/m to approximately 11 mN/m) is associated with an increase in their hydrophilicity and the progress of ageing of the materials' surface. The obtained results are an introduction to further research on the long-term degradation processes of epoxy resins with plant stabilisers.

Enhancing Gas Transmission Rate of PBS/PBAT Composite Films: A Study on Microperforated Film Solutions for Mango Storage

This study focused on improving the mechanical properties of the poly(butylene succinate) (PBS) film by incorporation of poly(butyrate adipate terephthalate) (PBAT). At 20 wt % PBAT, elongation in the transverse direction improved by 373% while maintaining high tensile strength (27 MPa) and Young's modulus (262 MPa). The PBS80/PBAT20 composite film exhibited optimized mechanical properties. The absorbance coefficient of microperforated film at 980/cm for the 80PBS/20PBAT mix, corresponding to the 10.2 μm CO2 laser wavelength, was 65/cm, indicating high film capability to absorb energy from the CO2 laser. The introduction of microholes enhanced the gas permeability of the PBS/PBAT film. As fluences increased from 187 to 370 J/cm2, there was a notable increase in microhole area in 80PBS/20PBAT film from 19,375 to 46,421 μm2. Concurrently, the gas transmission rate for a singular hole increased from 45 to 210 cm3/d for the oxygen transmission rate (OTR) and from 115 to 220 cm3/d for the CO2 transmission rate (CO2TR). For mango packed in microperforated 80PBS/20PBAT films, the O2 levels inside the package gradually dropped and remained at 14.2% in PBS80/PBAT20-MP1 (OTR ∼ 68,900 cm3/m2·d) and 16.7% in PBS80/PBAT20-MP2 (OTR ∼ 131,900 cm3/m2·d), while CO2 content increased to 6% for PBS80/PBAT20-MP1 and 4% for PBS80/PBAT20-MP2 throughout 33 days. On day 2 of storage in the nonperforated package, O2 content dropped to 2% while CO2 content rose to 22%. Mango packed in the 80PBS/20PBAT film package exhibited an unsatisfactory freshness quality due to the detection of a fermentative odor on day 5 of the storage period. Total soluble solids, color, and weight loss of mango remained stable during storage in all microperforated films. Results demonstrated that the mango shelf life was significantly extended by 35 days using 80PBS/20PBAT-MP1. Laser perforation offered a practical method for improving gas transmission rates (OTR and CO2TR) of 80PBS/20PBAT film for mango packaging.

Biodegradable Nanocomposites Based on Blends of Poly(Butylene Adipate-Co-Terephthalate) (PBAT) and Thermoplastic Starch Filled with Montmorillonite (MMT): Physico-Mechanical Properties

Poly(butylene adipate-co-terephthalate) (PBAT) is widely used for production of biodegradable films due to its high elongation, excellent flexibility, and good processability properties. An effective way to develop more accessible PBAT-based bioplastics for wide application in packaging is blending of PBAT with thermoplastic starch (TPS) since PBAT is costly with prices approximately double or even triple the prices of traditional plastics like polyethylene. This study is focused on investigating the influence of TPS/PBAT blend ratio and montmorillonite (MMT) content on the physical and mechanical properties and molecular mobility of TPS-MMT/PBAT nanocomposites. Obtained TPS-MMT/PBAT nanocomposites through the melt blending process were characterized using tensile testing, dynamic mechanical thermal analysis (DMTA), and X-ray diffraction (XRD), as well as solid-state 1H and 13C NMR spectroscopy. Mechanical properties demonstrated that the addition of TPS to PBAT leads to a substantial decrease in the tensile strength as well as in the elongation at break, while Young's modulus is rising substantially, while the effect of the MMT addition is almost negligible on the tensile stress of the blends. DMTA results confirmed the formation of TPS domains in the PBAT matrix. With increasing TPS content, mobility of starch-rich regions of TPS domains slightly increases. However, molecular mobility in glycerol-rich regions of TPS domains in the blends was slightly restricted. Moreover, the data obtained from 13C CP/MAS NMR spectra indicated that the presence of TPS in the sample decreases the mobility of the PBAT chains, mainly those located at the TPS/PBAT interfaces.

Evaluation the Potential of Onion/Laponite Composites Films for Sustainable Food Packaging with Enhanced UV Protection and Antioxidant Capacity

Agro-industrial residues have attracted attention for their applications in the field of biodegradable packaging. Recently, our research group has developed onion-based films with promising properties for this type of application due to their non-toxicity, biocompatibility and biodegradability. Therefore, in this study, we investigated the effect of Laponite clay concentration on the physicochemical and antioxidant properties of the onion-based films, which were prepared by a casting method. The XRD and FTIR data confirm the presence of the mineral clay in the onion-based films. These findings are consistent with those obtained from FE-SEM analysis, which revealed the presence of typical Laponite grains. In terms of wettability, the results show that the clay decreases the hydrophilic character of the material but slightly increases the water vapor permeation. Optical characterization revealed that the materials exhibited zero transmittance in the UV region and increased opacity in the visible region for composites containing 5% and 10% Laponite. Furthermore, the antioxidant test demonstrated higher antioxidant potential in the composites compared to the pure films. Consequently, these results suggest that the formation of Laponite and onion composites could be an essential strategy for developing natural polymers in the field of food contact packaging.

Toughening Enhancement Mechanism and Performance Optimization of Castor-Oil-Based Polyurethane Cross-Linked Modified Polybutylene Adipate/Terephthalate Composites

In this study, polyol castor oil (CO) and toluene-2,4-diisocyanate (TDI) were selected to modify PBAT, and castor-oil-based polyurethane (COP) was produced in a PBAT matrix using melt-blending and hot-pressing technology to study the effect of network cross-linking structure on various properties of bio-based polyester PBAT, aiming to introduce CO and TDI to improve the mechanical properties of composite materials. The results showed that when the total addition of CO and TDI was 15%, and the ratio of the hydroxyl group of CO to the isocyanate group of TDI was 1:1, the mechanical properties were the best. The tensile strength of the composite was 86.19% higher than that of pure PBAT, the elongation at break was 70.09% higher than that of PBAT, and the glass transition temperature was 7.82 °C higher than that of pure PBAT. Therefore, the composite modification of PBAT by CO and TDI can effectively improve the heat resistance and mechanical properties of PBAT-based composites.