Optimized Atmospheric-Pressure Chemical Vapor Deposition Thermochromic VO2 Thin Films for Intelligent Window Applications

Micro/nanofabrication of heat management materials for energy-efficient building facades

Advanced building facades, which include windows, walls, and roofs, hold great promise for reducing building energy consumption. In recent decades, the management of heat transfer via electromagnetic radiation between buildings and outdoor environments has emerged as a critical research field aimed at regulating solar irradiation and thermal emission properties. Rapid advancements have led to the widespread utilization of advanced micro/nanofabrication techniques. This review provides the first comprehensive summary of fabrication methods for heat management materials with potential applications in energy-efficient building facades, with a particular emphasis on recent developments in fabrication processing and material property design. These methods include coating, vapor deposition, nanolithography, printing, etching, and electrospinning. Furthermore, we present our perspectives regarding their advantages and disadvantages and our opinions on the opportunities and challenges in this field. This review is expected to expedite future research by providing information on the selection, design, improvement, and development of relevant fabrication techniques for advanced materials with energy-efficient heat management capabilities.

MoO3 nanowire growth on VO2/WO3 for thermochromic applications

This study explores the structural, electronic, and optical properties of sandwich-structured thin films composed of WO3, MoWO3, and MoO3 as window layers on VO2/WO3via a physical vapor deposition method. Morphological analysis demonstrates the evolution of distinct nanowires, offering insights into the lattice strain of the VO2 layer toward high-performance thermochromatic devices. Temperature-dependent sheet resistivity is investigated, showcasing significant improvements in conductivity for samples with MoO3 as a window layer. The electrical and optical properties of the MoO3/VO2/WO3 device showed a phase transition temperature (Tc) of 36.8 °C, a transmittance luminous (Tlum) of 54.57%, and a solar modulation ability (ΔTsol) of 12.43. This comprehensive analysis contributes to understanding the growth of nanowires on multi-layered thin films, offering valuable insights into potential applications in bright windows.

Effect of Substrate Temperature on the Structural, Optical and Electrical Properties of DC Magnetron Sputtered VO2 Thin Films

This study focuses on the effect of the substrate temperature (T_S) on the quality of VO₂ thin films prepared by DC magnetron sputtering. T_S was varied from 350 to 600 °C and the effects on the surface morphology, microstructure, optical and electrical properties of the films were investigated. The results show that T_S below 500 °C favors the growth of V₂O₅ phase, whereas higher T_S (≥500 °C) facilitates the formation of the VO₂ phase. Optical characterization of the as-prepared VO₂ films displayed a reduced optical transmittance (T˜) across the near-infrared region (NIR), reduced phase transition temperature (T_t), and broadened hysteresis width (ΔH) through the phase transition region. In addition, a decline of the luminous modulation (ΔT˜lum) and solar modulation (ΔT˜sol) efficiencies of the as-prepared films have been determined. Furthermore, compared with the high-quality films reported previously, the electrical conductivity (σ) as a function of temperature (T) reveals reduced conductivity contrast (Δσ) between the insulating and metallic phases of the VO₂ films, which was of the order of 2. These outcomes indicated the presence of defects and unrelaxed lattice strain in the films. Further, the comparison of present results with those in the literature from similar works show that the preparation of high-quality films at T_S lower than 650 °C presents significant challenges.

Synthesis, Characterizations, and Thermochromic Properties of VO2 Particles Grafted with PSS : PEDOT

Vanadium dioxide (VO2) particles were modified by grafting with poly(styrene sulfonate) (PSS) and poly(3,4-ethylenedioxythiophene) (PEDOT) via surface-initiated atom transfer radical polymerization (SI-ATRP). Critical transition temperature ( $T_{\text{c}}$ ) of the modified VO2 ranging between 77 and 79°C was obtained. After mixing with acrylic-based emulsion, dispersion of the VO2 particles in the polymer matrix was significantly improved. The visible light transmittance through the composite films above 75% was maintained if a concentration of the modified VO2 particles loaded into acrylic polymer film was no greater than 1.0 wt%. The NIR transmittance through the acrylic/VO2@PSS : PEDOT also dropped by 9-10%, compared with that of the pure acrylic film (without any particles). Finally, glass substrates coated with the acrylic/VO2@PSS : PEDOT composite films could reduce the temperature inside a model house by 5-6°C, compared with that of the control system (pure acrylic coating film without VO2 particles). Overall, this work demonstrated that it was possible to improve the dispersion of VO2 particles in polymer films without sacrificing its NIR shielding ability by grafting the surface of VO2 particles with PSS : PEDOT chains, while providing the optimum grafting density and particle loading.

Carbon-based material-supported single-atom catalysts for energy conversion

In recent years, single-atom catalysts (SACs) with unique electronic structure and coordination environment have attracted much attention due to its maximum atomic efficiency in the catalysis fields. However, it is still a great challenge to rationally regulate the coordination environments of SACs and improve the loading of metal atoms for SACs during catalysis progress. Generally, carbon-based materials with excellent electrical conductivity and large specific surface area are widely used as catalyst supports to stabilize metal atoms. Meanwhile, carbon-based material-supported SACs have also been extensively studied and applied in various energy conversion reactions, such as hydrogen evolution reaction (HER), oxygen evolution reaction (OER), oxygen reduction reaction (ORR), carbon dioxide reduction reaction (CO2RR), and nitrogen reduction reaction (NRR). Herein, rational synthesis methods and advanced characterization techniques were introduced and summarized in this review. Then, the theoretical design strategies and construction methods for carbon-based material-supported SACs in electrocatalysis applications were fully discussed, which are of great significance for guiding the coordination regulation and improving the loading of SACs. In the end, the challenges and future perspectives of SACs were proposed, which could largely contribute to the development of single atom catalysts at the turning point.

Recent Advances in Fabrication of Flexible, Thermochromic Vanadium Dioxide Films for Smart Windows

Monoclinic-phase VO₂ (VO₂(M)) has been extensively studied for use in energy-saving smart windows owing to its reversible insulator–metal transition property. At the critical temperature (T_c = 68 °C), the insulating VO₂(M) (space group P21/c) is transformed into metallic rutile VO₂ (VO₂(R) space group P42/mnm). VO₂(M) exhibits high transmittance in the near-infrared (NIR) wavelength; however, the NIR transmittance decreases significantly after phase transition into VO₂(R) at a higher T_c, which obstructs the infrared radiation in the solar spectrum and aids in managing the indoor temperature without requiring an external power supply. Recently, the fabrication of flexible thermochromic VO₂(M) thin films has also attracted considerable attention. These flexible films exhibit considerable potential for practical applications because they can be promptly applied to windows in existing buildings and easily integrated into curved surfaces, such as windshields and other automotive windows. Furthermore, flexible VO₂(M) thin films fabricated on microscales are potentially applicable in optical actuators and switches. However, most of the existing fabrication methods of phase-pure VO₂(M) thin films involve chamber-based deposition, which typically require a high-temperature deposition or calcination process. In this case, flexible polymer substrates cannot be used owing to the low-thermal-resistance condition in the process, which limits the utilization of flexible smart windows in several emerging applications. In this review, we focus on recent advances in the fabrication methods of flexible thermochromic VO₂(M) thin films using vacuum deposition methods and solution-based processes and discuss the optical properties of these flexible VO₂(M) thin films for potential applications in energy-saving smart windows and several other emerging technologies.

Poplar-based thermochromic composites that change colour at 38 °C to 46 °C

The red thermochromic dye (R-TD) is the tetradecanoic acid tetradecyl ester (C28H56O2) and methyl red (C15H15N3O2) mixture that has better permeability enabling its infiltration into wood and better thermochromic properties changing its colour at above 30 °C after about 0.5 min. Thicker poplar-based thermochromic composite specimens (R-PTC, thickness: 5.0 mm) were prepared by filling the R-TD into pre-treated poplar veneer (thickness: 5.0 mm) thus allowing better penetration after pre-treatment. After R-TD infiltration, the R-PTC samples were covered by polypropylene wax for preventing R-TD from overflowing from R-PTC under the action of phase-change temperature. This R-PTC, whose colour can change from light-red to dark-red at 38 °C to 46 °C, can recover to light-red at below 38 °C after about 14 h, and the peak of colour change is at about 42 °C. R-PTC will be suitable for materials used in thermochromic furniture that can indicate the surface temperature to potential users, thus allowing assessment of likely scalded pain when used the furniture.

Measuring the Thickness of Metal Coatings: A Review of the Methods

Thickness dramatically affects the functionality of coatings. Accordingly, the techniques in use to determine the thickness are of utmost importance for coatings research and technology. In this review, we analyse some of the most appropriate methods for determining the thickness of metallic coatings. In doing so, we classify the techniques into two categories: (i) destructive and (ii) non-destructive. We report on the peculiarity and accuracy of each of these methods with a focus on the pros and cons. The manuscript also covers practical issues, such as the complexity of the procedure and the time required to obtain results. While the analysis focuses most on metal coatings, many methods are also applicable to films of other materials.

Special Issue: Advances in Chemical Vapor Deposition

Pursuing a scalable production methodology for materials and advancing it from the laboratory to industry is beneficial to novel daily-life applications. From this perspective, chemical vapor deposition (CVD) offers a compromise between efficiency, controllability, tunability and excellent run-to-run repeatability in the coverage of monolayer on substrates. Hence, CVD meets all the requirements for industrialization in basically everything including polymer coatings, metals, water-filtration systems, solar cells and so on. The Special Issue “Advances in Chemical Vapor Deposition” has been dedicated to giving an overview of the latest experimental findings and identifying the growth parameters and characteristics of perovskites, TiO₂, Al₂O₃, VO₂ and V₂O₅ with desired qualities for potentially useful devices.

Mixed-Dimensional Van der Waals Heterostructure Photodetector

Van der Waals (vdW) heterostructures, integrated two-dimensional (2D) materials with various functional materials, provide a distinctive platform for next-generation optoelectronics with unique flexibility and high performance. However, exploring the vdW heterostructures combined with strongly correlated electronic materials is hitherto rare. Herein, a novel temperature-sensitive photodetector based on the GaSe/VO₂ mixed-dimensional vdW heterostructure is discovered. Compared with previous devices, our photodetector exhibits excellent enhanced performance, with an external quantum efficiency of up to 109.6% and the highest responsivity (358.1 mA·W^-1) under a 405 nm laser. Interestingly, we show that the heterostructure overcomes the limitation of a single material under the interaction between VO₂ and GaSe, where the photoresponse is highly sensitive to temperature and can be further vanished at the critical value. The metal-insulator transition of VO₂, which controls the peculiar band-structure evolution across the heterointerface, is demonstrated to manipulate the photoresponse variation. This study enables us to elucidate the method of manipulating 2D materials by strongly correlated electronic materials, paving the way for developing high-performance and special optoelectronic applications.

Manipulating Behaviors from Heavy Tungsten Doping on Interband Electronic Transition and Orbital Structure Variation of Vanadium Dioxide Films

Vanadium dioxide (VO₂) with a metal-insulator transition (MIT) has been supposed as a candidate for optoelectronic devices. However, the MIT temperature ( T_MIT) above room temperature limits its application scope. Here, high-quality V_{1- x}W _xO₂ films have been prepared by pulsed laser deposition. On the basis of temperature-dependent transmittance and Raman spectra, it was found that T_MIT increases from 241 to 279 K, when increasing the doping concentration in the range of 0.16 ≤ x ≤ 0.20. The interband electronic transitions and orbital structures of V_{1- x}W _xO₂ films have been investigated via fitting transmittance spectra. Moreover, with the aid of first-principles calculations, an effective orbital theory has been proposed to explain the unique phenomenon. When the W doping concentration increases, the π* and d_II orbitals shift toward the π orbital. Meanwhile, the energy gap between the π* and d_II orbitals decreases at the insulator state. It indicates that the bandwidth is narrowed, which impedes MIT. In addition, the overlap of the π* and d_II orbitals increases at the metal state, and more doping electrons occupy the π* orbital induced by increasing W doping concentration. It manifests that the Mott insulating state becomes more stable, which further improves T_MIT. The present work provides a feasible approach to tune T_MIT via orbital variation and can be helpful in developing the potential VO₂-based optoelectronic devices.

Advancements, Challenges and Prospects of Chemical Vapour Pressure at Atmospheric Pressure on Vanadium Dioxide Structures

Vanadium (IV) oxide (VO₂) layers have received extensive interest for applications in smart windows to batteries and gas sensors due to the multi-phases of the oxide. Among the methods utilized for their growth, chemical vapour deposition is a technology that is proven to be industrially competitive because of its simplicity when performed at atmospheric pressure (APCVD). APCVD's success has shown that it is possible to create tough and stable materials in which their stoichiometry may be precisely controlled. Initially, we give a brief overview of the basic processes taking place during this procedure. Then, we present recent progress on experimental procedures for isolating different polymorphs of VO₂. We outline emerging techniques and processes that yield in optimum characteristics for potentially useful layers. Finally, we discuss the possibility to grow 2D VO₂ by APCVD.