Facile Approach to Recycling Highly Cross-Linked Thermoset Silicone Resins under Ambient Conditions

Chemical Recycling of Silicones-Current State of Play (Building and Construction Focus)

As the demand for silicone polymers continues to grow across various industries, the need for effective recycling methods has become increasingly important, because recycling silicone products reduces landfill waste, conserves resources, and uses less energy. Chemical recycling involves the depolymerization of silicone waste into oligomers, which can then be used to produce virgin-grade silicone. While this sector of the recycling industry is still in its infancy-we estimate that 35,000 to 45,000 metric tons of silicone waste will be chemically recycled worldwide in 2024-an increasing number of companies are beginning to explore the implementation of closed-loop systems to recycle silicones. This article examines the technical options and challenges for recycling silicone polymers, the major degradation chemistries available for depolymerizing silicones, and the current industrial reality of chemical recycling of silicones.

A robust depolymerization route for polysiloxanes

A versatile, robust, and stable tetrabutylammonium difluorotriphenylsilicate (TBAT) catalyst has been deployed for efficient depolymerization of silicones. This catalyst is soluble in a variety of organic solvents and is stable up to 170 °C, enabling a wide range of reaction conditions under which F--catalysed siloxane bond cleavage can be initiated. This effort offers significant advancement overcoming the traditional limitations of silicone depolymerization, such as high catalyst loading, storage and handling, and few viable reaction media.

Integrated Extrinsic and Intrinsic Self-Healing of Polysiloxane Materials by Cleavable Molecular Cages Encapsulating Fluoride Ions

Self-healing ability is crucial to increasing the lifetime and reliability of materials. In this study, spatiotemporal control of the healing of a polysiloxane material is achieved using a cleavable cage compound encapsulating a fluoride ion (F- ), which triggeres the dynamic rearrangement of the siloxane (Si-O-Si) networks. A self-healing siloxane-based elastomer is prepared by cross-linking polydimethylsiloxane (PDMS) with a F- -encapsulating cage-type germoxane (Ge-O-Ge) compound. This material can self-heal repeatedly under humid conditions. The F- released by hydrolytic cleavage of the cage framework contributes to rejoining of the cut pieces by promoting the local rearrangement of the siloxane networks. The use of a molecular cage encapsulating a catalyst for dynamic bond rearrangement provides a new concept for designing self-healing polysiloxane materials based on integrated extrinsic and intrinsic mechanisms.

Lifetime-configurable soft robots via photodegradable silicone elastomer composites

Developing soft robots that can control their own life cycle and degrade on-demand while maintaining hyperelasticity is a notable research challenge. On-demand degradable soft robots, which conserve their original functionality during operation and rapidly degrade under specific external stimulation, present the opportunity to self-direct the disappearance of temporary robots. This study proposes soft robots and materials that exhibit excellent mechanical stretchability and can degrade under ultraviolet light by mixing a fluoride-generating diphenyliodonium hexafluorophosphate with a silicone resin. Spectroscopic analysis revealed the mechanism of Si─O─Si backbone cleavage using fluoride ion (F-) and thermal analysis indicated accelerated decomposition at elevated temperatures. In addition, we demonstrated a robotics application by fabricating electronics integrated gaiting robot and a fully closed-loop trigger disintegration robot for autonomous, application-oriented functionalities. This study provides a simple yet novel strategy for designing life cycle mimicking soft robotics that can be applied to reduce soft robotics waste, explore hazardous areas, and ensure hardware security with on-demand destructive material platforms.

Chemical Recycling of High-Molecular-Weight Organosilicon Compounds in Supercritical Fluids

The main known patterns of thermal and/or catalytic destruction of high-molecular-weight organosilicon compounds are considered from the viewpoint of the prospects for processing their wastes. The advantages of using supercritical fluids in plastic recycling are outlined. They are related to a high diffusion rate, efficient extraction of degradation products, the dependence of solvent properties on pressure and temperature, etc. A promising area for further research is described concerning the application of supercritical fluids for processing the wastes of organosilicon macromolecular compounds.

Dehydrocoupling Polymerization: Poly(silylether) Synthesis by Using an Iron β-Diketiminate Catalyst

We describe the iron-catalyzed polymerizations of diol and silane monomers to obtain fourteen different poly(silylether) products with number average molecular weights (Mn ) up to 36.3 kDa. The polymerization reactions developed in this study are operationally simple and applicable to 1° and 2° silane monomer substrates and a range of benzylic and aliphatic diol substrates as well as one polyol example. The polymers were characterized by IR spectroscopy, DSC and TGA and, where solubility allowed, 1 H, 13 C{1 H}, 29 Si{1 H} NMR spectroscopies, GPC and MALDI-TOF were also employed. The materials obtained displayed low Tg values (-70.6 to 19.1 °C) and were stable upon heating up to T-5%,Ar 421.6 °C. A trend in T-5%,Ar was observed whereby use of a 2° silane leads to higher T-5%,Ar compared to those obtained using a 1° silane. Reaction monitoring was undertaken by in situ gas evolution studies coupled with GPC analysis to follow the progression of chain-length growth which confirmed a condensation polymerization-type mechanism.

Hemisilicone Elastomers That Are Recyclable to the Monomer

Methyl-, vinyl-, and hydride-terminated polymers of the heterocyclic monomer, 2,2,5,5-tetramethyl-2,5-disila-1-oxacyclopentane (c-M₂E) were prepared by sulfuric acid-catalyzed, ring-opening equilibration with the end-capping agents hexamethyldisiloxane (MM), divinyltetramethyldisiloxane (M^VM^V), and tetramethyldisiloxane (M^HM^H), respectively. The molecular weights of the polymers were controlled by adjusting the ratio of monomer to end-capping agent. All of these polymers are oils and exhibit molecular weight-dependent viscosities that are qualitatively similar to those of polydimethylsiloxane (PDMS)-based analogs prepared by the same reaction using octamethylcyclotetrasiloxane (D₄) instead of c-M₂E. Vinyl end-capped polymers with a range of molecular weights were cross-linked by platinum-catalyzed hydrosilylation with tetramethylcyclotetrasiloxane (D^H₄) to prepare a series of transparent solid elastomers with moduli that increase with decreasing molecular weight. These studies suggest that reactive polymers prepared from c-M₂E may be useful resins in two-part curable elastomer formulations. Several experiments, as well as the over 60-year-old initial synthesis of this polymer, suggest that the recyclability of these resins and elastomers may be practical.

Comparative study on polysilazane and silicone resins as high-temperature-resistant coatings

The development of high-temperature-resistant coatings is crucial, which demands a new adhesive resin owing to harsh service conditions. In this work, the structural evolution and basic performance of three different polysilazanes with a Si–N backbone are studied, which is further compared to a typical silicone resin with a Si–O backbone. Experimental results show that polysilazanes with different structures undergo a two-step oxidation process with a residual weight higher than 77% in comparison to the one-step degradation of silicone with a weight loss higher than 47% at 800°C under flowing air atmosphere. Additionally, the decrease in thickness of polysilazane-resin coating is below 50%, while that of the silicone-resin coating is higher than 77%, which affords a crack- and defect-free morphology in polysilazanes and blistering and particle aggregation in the silicone after a temperature treatment at 800°C. Thus, our study demonstrates that polysilazanes are potential alternative choices as resin adhesives for high-temperature-resistant coatings rather than silicone-based resins, in extremely harsh conditions.

Unconventional Conjugation in macromonomers and polymers

Multiple reviews have been written concerning conjugated macromonomers and polymers both as general descriptions and for specific applications. In most examples, conjugation occurs via elec-tronic communication via continuous overlap of...

Synthesis and characterization of novel poly(sulfone siloxane)s with good solubility and recyclability based on siloxane units

A controllable circulation between poly(sulfone siloxane)s (PSS) and sulfone-containing cyclosiloxane monomers (SCS) was acheived in the presence of KHSO4.

A Different Silica Surface: Radical Oxidation of Poly(methylsilsesquioxane) Thin Films and Particles (Tospearl)

Surfaces that exhibit the reactivity of silica toward surface modification (silanol condensation) were prepared by treating thin films and particles of poly(methylsilsesquioxane) with aqueous potassium persulfate at elevated temperature. Parallel experiments were carried out using a highly cross-linked poly(dimethylsiloxane). Advancing (θ_A) and receding (θ_R) water contact angles for all of these oxidized surfaces were θ_A/θ_R = ∼10/∼0°, and these low values remain unchanged for months. Reactions of these silica-like surfaces with a range of functional silane reagents indicate that the surface silanol concentration is sufficient to prepare covalently attached monolayers of similar surface density to those prepared using silicon wafers as substrates.

R-Silsesquioxane-Based Network Polymers by Fluoride Catalyzed Synthesis: An Investigation of Cross-Linker Structure and Its Influence on Porosity

Silsesquioxane-based networks are an important class of materials that have many applications where high thermal/oxidative stability and porosity are needed simultaneously. However, there is a great desire to be able to design these materials for specialized applications in environmental remediation and medicine. To do so requires a simple synthesis method to make materials with expanded functionalities. In this article, we explore the synthesis of R-silsesquioxane-based porous networks by fluoride catalysis containing methyl, phenyl and vinyl corners (R-Si(OEt)₃) combined with four different bis-triethoxysilyl cross-linkers (ethyl, ethylene, acetylene and hexyl). Synthesized materials were then analyzed for their porosity, surface area, thermal stability and general structure. We found that when a specified cage corner (i.e., methyl) is compared across all cross-linkers in two different solvent systems (dichloromethane and acetonitrile), pore size distributions are consistent with cross-linker length, pore sizes tended to be larger and π-bond-containing cross-linkers reduced overall microporosity. Changing to larger cage corners for each of the cross-linkers tended to show decreases in overall surface area, except when both corners and cross-linkers contained π-bonds. These studies will enable further understanding of post-synthesis modifiable silsesquioxane networks.