Effect of the Structure and Temperature on Corrosion Inhibition of Thiourea Derivatives in 1.0 M HCl Solution

Analysis of natural okra extracts as corrosion inhibitors for mild steel in acidic medium

Plant extracts have been shown to effectively inhibit metal corrosion. Using the Box-Behnken design, gravimetric, and electrochemical techniques, analyses were designed to investigate the anti-corrosion potential of okra in a 1M HCl medium. The inhibition performances derived from the various methods were in good agreement, demonstrating that physio-chemisorption was effective and adhered to the Langmuir isotherm model. The efficiency of okra mucilage extract was 96% at a much lower concentration compared to 91.2% and 88.4% for the unsieved extract and gelly-okra filtrate, respectively. FTIR results showed the presence of several functional groups in the okra mucilage extract that are associated with adsorption, and TGA analysis revealed that the extract has high thermal stability. FESEM analysis also supported evidence of adsorption. It was determined that corrosion inhibition by okra mucilage extract was primarily influenced by temperature, followed by extract concentration, with immersion time having the least effect. From the model optimization, it was observed that okra mucilage extract at 200 ppm, 60°C, and 24 h gave an inhibition efficiency of 89.98% and high desirability. These results demonstrate the high capacity of natural okra as an efficient biodegradable corrosion inhibitor.

Experimental and theoretical investigations of the effect of bis-phenylurea-based aliphatic amine derivative as an efficient green corrosion inhibitor for carbon steel in HCl solution

A novel bis-phenylurea-based aliphatic amine (BPUA) was prepared via a facile synthetic route, and evaluated as a potential green organic corrosion inhibitor for carbon steel in 1.0 M HCl solutions. NMR spectroscopy experiments confirmed the preparation of the targeted structure. The corrosion inhibitory behavior of the prospective green compound was explored experimentally by electrochemical methods and theoretically by DFT-based quantum chemical calculations. Obtained results revealed an outstanding performance of BPUA, with efficiency of 95.1% at the inhibitor concentration of 50 mg L-1 at 25 °C. The novel compound has improved the steel resistivity and noticeably reduced the corrosion rate from 33 to 1.7 mils per year. Furthermore, the adsorption study elucidates that the mechanism of the corrosion inhibition activity obeys Langmuir isotherm with mixed physisorption/chemisorption modes for BPUA derivatives on the steel surface. Calculated Gibb's free energy of the adsorption process ranges from -35 to -37 kJ mol-1. The SEM morphology analysis validates the electrochemical measurements and substantiates the corrosion-inhibiting properties of BPUA. Additionally, the eco-toxicity assessment on human epithelial MCF-10A cells proved the environmental friendliness of the BPUA derivatives. Density functional theory (DFT) calculations correlated the inhibitor's chemical structure with the corresponding inhibitory behavior. Quantum descriptors disclosed the potentiality of BPUA adsorption onto the surface through the heteroatom-based functional groups and aromatic rings.

Experimental and Computational Exploration of Chitin, Pectin, and Amylopectin Polymers as Efficient Eco-Friendly Corrosion Inhibitors for Mild Steel in an Acidic Environment: Kinetic, Thermodynamic, and Mechanistic Aspects

Herein, the inhibition impacts of chitin, pectin, and amylopectin as carbohydrate polymers on the corrosion of mild steel in 0.5 M HCl were researched utilizing various experimental and theoretical tools. The acquired outcomes showed that the inhibition efficiencies (% IEs) of the tested carbohydrate polymers were increased by raising their concentrations and these biopolymers acting as mixed-kind inhibitors with major anodic ones. The acquired % IEs values were reduced with rising temperature. The higher % IEs of the tested polymers were inferred via powerful adsorption of the polymeric molecules on the steel surface and such adsorption obeyed the Langmuir isotherm. The computed thermodynamic and kinetic quantities confirmed the mechanism of physical adsorption. The kinetics and mechanisms of corrosion and its protection by polymeric compounds were illuminated. The results obtained from all the techniques used confirmed that there was good agreement with each other, and that the % of IEs followed the sequence: chitin > amylopectin > pectin.

Quantitative and qualitative analyses of grafted okra for corrosion inhibition of mild steel in acidic medium

Introduction: Natural plant polymers demonstrate effective corrosion inhibition abilities, because of their numerous binding sites and excellent adsorption abilities. Methodology: In this study, the Box-Behnken method, gravimetric and electrochemical analyses were used to design and investigate the corrosion inhibition potential of a modified graft polymer of okra for mild steel in a 1M HCl medium. The influence of inhibitor concentration, temperature, and time were also investigated. Qualitatively, the Fourier Transform Infrared (FTIR) spectroscopy, Thermogravimetric Analysis (TGA), and Field emission scanning electron microscopy (FESEM) were used to characterize the extracts and evaluate the metal's surface morphology. Results and discussion: The quantitative analyses showed that the modified natural polymer's inhibition efficiency (IE) increased with concentration and reached 73.5% at 800 ppm, with a mixed-type mode of inhibition. From the response surface methodology, it was revealed that temperature influences the IE more than concentration and immersion time. The optimized IE using the desirability function showed the possibility of attaining 88.2% inhibition with inhibitor concentration at 142.3 ppm, temperature at 60.4°C, and an immersion time of 22.4 h. The new functional groups in the hybrid polymer revealed by FTIR analysis shows that grafting improved the inhibitor's adsorption abilities. TGA analysis confirmed the extract's high thermal stability, which highlights the inhibitor's strong adsorption and efficiency for high temperatures. FESEM analysis indicated evidence of inhibitor adsorption onto the metal surface. Conclusion: These findings suggest that the grafting of okra with acrylamide enhances its inhibition properties and contributes to its functionality as a cost-effective plant-based alternative inhibitor against corrosion for mild steel facilities.

El Tamany E, Ashour H, El-Azabawy OE, Zaki EG, Elsaeed SM. Polymeric Ionic Liquids Based on Benzimidazole Derivatives as Corrosion Inhibitors for X-65 Carbon Steel Deterioration in Acidic Aqueous Medium: Hydrogen Evolution and Adsorption Studies

Ionic liquids have significantly enhanced ecofriendly benefits compared to the traditional inhibitors. In the present work, new four polymeric ionic liquids based on benzoimidazole derivatives were synthesized through the reaction of 2-styryl-1H-benzo[d]imidazole with alkyl halide to form PIL1. Then, Cl- anions were exchanged with different anions through the neutralization reaction to form other investigated polymers. Their structures were chemically elucidated using Fourier transform infrared spectroscopy, 1H NMR, and 13C NMR. Their influence on carbon steel (CS) as corrosion inhibitors has been checked with dielectric spectroscopy in addition to potentiodynamic polarization curves. It was found that the percentage of inhibition efficiency increases as inhibitor's concentrations increase, suggesting a decrease in the rate of CS corrosion. Additionally, the hydrogen evolution rate controlled by the four polymers was monitored. Addition of the prepared polymers lessened the rate of generation of hydrogen as the inhibitor's concentrations augmented. Scanning electric electron microscopy in addition to energy-dispersive X-ray diffraction has proved the morphology of the CS surface as well as the formed protective film.

Pivotal Role of Heteroatoms in Improving the Corrosion Inhibition Ability of Thiourea Derivatives

1,3-Diphenyl-2-thiourea (DPTU) and 1-phenyl-3-(2-pyridyl)-2-thiourea (PPTU) were selected as the researched subject for investigating the effect of heteroatoms on the low carbon steel corrosion inhibition ability. Results from the potentiodynamic polarization measurements (PPM) indicate that the addition of a nitrogen atom in the benzene ring increases the corrosion inhibition efficiency of PPTU (97.2%), being higher than that of DPTU (93.1%) at the same condition of 2.0 × 10^-4 M at 30 °C. The Nyquist diagrams show that increasing the concentrations of both DPTU and PPTU will enhance the charge-transfer resistance and reduce the double-layer capacitance. The obtained data based on PPM and electrochemical impedance spectroscopy methods are in accordance to the analysis based on the scanning electrochemical microscopy images. Besides, results from quantum chemical calculations prove that the heteroatoms in the inhibitor molecules are the adsorption centers, and the benzene rings increase the electrostatic interaction between the inhibitor molecules and the steel surface. Results from Monte Carlo and molecular dynamics simulation have clarified the adsorption mechanism of DPTU and PPTU on the steel surface. Adsorption energies confirm that PPTU displays the higher inhibition ability as compared with DPTU.