Synergistic Fire Hazard Effect of a Multifunctional Flame Retardant in Building Insulation Expandable Polystyrene through a Simple Surface-Coating Method

Mussel-Inspired, Self-Healing, Highly Effective Fully Polymeric Fire-Retardant Coatings Enabled by Group Synergy

Fire-retardant coatings represent a universal cost-effective approach to providing fire protection for various substrates without compromising substrates' bulk properties. However, it has been attractive yet highly challenging to create waterborne polymeric fire-retardant coatings combining high-efficiency, generally strong adhesion, and self-repairability due to a lack of rational design principles. Inspired by mussel's unique adhesive, self-healing, and char-forming mechanisms, herein, a "group synergy" design strategy is proposed to realize the combination of self-healing, strong adhesion, and high efficiency in a fully polymeric fire-retardant coating via multiple synergies between catechol, phosphonic, and hydroxyethyl groups. As-created fire-retardant coating exhibits a rapid room-temperature self-healing ability and strong adhesion to (non)polar substrates due to multiple dynamic non-covalent interactions enabled by these groups. Because these functional groups enable the formation of a robust structurally intact yet slightly expanded char layer upon exposure to flame, a 200 µm-thick such coating can make extremely flammable polystyrene foam very difficult to ignite and self-extinguishing, which far outperforms previous strategies. Moreover, this coating can provide universal exceptional fire protection for a variety of substrates from polymer foams, and timber, to fabric and steel. This work presents a promising material design principle to create next-generation sustainable high-performance fire-retardant coatings for general fire protection.

Preparation of DOPO-KH550 modified hollow glass microspheres/PVA composite aerogel for thermal insulation and flame retardancy

The creation of high-performance thermal insulation and flame-retardant materials is of great importance for minimizing energy consumption and reducing fire risk for modern buildings. Herein, we report the creation of a new composite aerogel, which was prepared by incorporation of 9,10-Dihydro-9-oxa-10-phosphaphenanthrene 10-Oxide-3-Aminopropyl triethoxysilane (DOPO-KH550) modified hollow glass microspheres (HGM) into polyvinyl alcohol (PVA) using citric acid as a cross-linker, as a kind of thermal insulation and flame retardant materials (abbreviated as PVA-DKHGM). The as-synthesized PVA-DKHGM composite exhibits superior thermal conductivity of 0.0187 W m-1 K-1, owing to the hollow structure of the hollow glass microspheres and rich porosity. Besides, it reaches V-0 level at the UL-94 test and the peak heat release rate (pHRR) was measured to be 114.93 (kW/m2) which is lower than most composites now. These results are attributed to the synergy effect of the hollow glass microsphere and DOPO-KH550 which offers the composites aerogel excellent flame retardancy. Owing to its advantages such as lightweight, highly porous, thermally stable, simple to prepare, high mechanical strength, and can be further scaled up, our PVA-DKHGM aerogel may hold great potential for practical applications in construction of energy-saving modern buildings.

Comprehensive Review of Recent Research Advances on Flame-Retardant Coatings for Building Materials: Chemical Ingredients, Micromorphology, and Processing Techniques

Developing fire-retardant building materials is vital in reducing fire loss. The design and preparation of novel fire-retardant coatings merely require the adhesion of flame retardants with high fire-retardant characteristics on the surface, which is significantly more economical than adding excessive amounts of flame retardants into bulk building materials. Meanwhile, fire-retardant coating has excellent performance because it can block the self-sustaining mechanisms of heat and mass transfer over combustion interfaces. In recent years, research of fire-retardant coatings for building materials has been subject to rapid development, and a variety of novel environmentally benign fire-retardant coatings have been reported. Nonetheless, as the surface characteristics of various flammable building materials are contrastively different, selecting chemical ingredients and controlling the physical morphology of fire-retardant coatings for specific building materials is rather complicated. Thus, it is urgent to review the ideas and preparation methods for new fire-retardant coatings. This paper summarizes the latest research progress of fire-retardant building materials, focusing on the compositions and performances of fire-retardant coatings, as well as the principles of their bottom-up design and preparation methods on the surface of building materials.

Synthesis of High-Molecular-Weight Bifunctional Additives with both Flame Retardant Properties and Antistatic Properties via ATRP

Polystyrene (PS) is widely used in our daily life, but it is flammable and produces a large number of toxic gases and high-temperature flue gases in the combustion process, which limit its application. Improving the flame retardancy of PS has become an urgent problem to be solved. In addition, in view of the disadvantage that small-molecule flame retardants can easily migrate from polymers during use, which leads to the gradual reduction of the flame retardant effect or even loss of flame retardant performance, and the outstanding advantages of ATRP technology in polymer structure design and function customization, we used ATRP technology to synthesize the high-molecular-weight bifunctional additive PFAA-DOPO-b-PDEAEMA, which has flame retardant properties and antistatic properties. The chemical structure and molecular weight of PFAA-DOPO-b-PDEAEMA were characterized by FTIR, ¹H NMR, GPC, and XPS. When the addition of PFAA-DOPO-b-PDEAEMA was 15 wt %, the limiting oxygen index (LOI) of polystyrene composites was 28.4%, which was 53.51% higher than that of pure polystyrene, the peak of the heat release rate (pHRR) was 37.61% lower than that of pure polystyrene, UL-94 reached V-0 grade, and the flame retardant index (FRI) was 2.98. In addition, when the PFAA-DOPO-b-PDEEMA content is 15 wt %, the surface resistivity and volume resistivity of polystyrene composites are 2 orders of magnitude lower than those of polystyrene. This research work provides a reference for the design of bifunctional and even multifunctional polymers.

Understanding the Influence of Gypsum upon a Hybrid Flame Retardant Coating on Expanded Polystyrene Beads

A low-cost and effective flame retarding expanded polystyrene (EPS) foam was prepared herein by using a hybrid flame retardant (HFR) system, and the influence of gypsum was studied. The surface morphology and flame retardant properties of the synthesized flame retardant EPS were characterized using scanning electron microscopy (SEM) and cone calorimetry testing (CCT). The SEM micrographs revealed the uniform coating of the gypsum-based HFR on the EPS microspheres. The CCT and thermal conductivity study demonstrated that the incorporation of gypsum greatly decreases the peak heat release rate (PHRR) and total heat release (THR) of the flame retarding EPS samples with acceptable thermal insulation performance. The EPS/HFR with a uniform coating and the optimum amount of gypsum provides excellent flame retardant performance, with a THR of 8 MJ/m2, a PHRR of 53.1 kW/m2, and a fire growth rate (FIGRA) of 1682.95 W/m2s. However, an excessive amount of gypsum weakens the flame retardant performance. The CCT results demonstrate that a moderate gypsum content in the EPS/HFR sample provides appropriate flame retarding properties to meet the fire safety standards.

Improving the flame retardancy and accelerating the degradation of poly (lactic acid) in soil by introducing fully bio-based additives

In this study, a novel bio-based flame retardant LC-PA is prepared by the Mannich reaction between phytic acid (PA) and L-citrulline (LC). LC-PA is combined with tannic acid (TA) and introduced into PLA to improve fire performance and accelerate biodegradability. Compared with control PLA, the PLA composite containing 10% LC-PA/TA increases the LOI value to 26.9%, reaches a V-0 rating in the UL-94 test, and reduces the peak heat release rate and total heat release by 24.5% and 21.1%, respectively. More importantly, the introduction of LC-PA/TA accelerates the degradation rate of PLA in soil, which is of significance for biodegradable materials. The addition of LC-PA/TA can attract water and provide a suitable energy source for microbial proliferation, accelerating the hydrolysis and microbial degradation of PLA. This work provides a practical approach for high flame retardancy and rapid biodegradability in the soil to the bio-based polymer.

DOPO-Decorated Two-Dimensional MXene Nanosheets for Flame-Retardant, Ultraviolet-Protective, and Reinforced Polylactide Composites

This study presents a novel and facile strategy for fabricating fire-resistant, ultraviolet (UV)-shielding, and tensile-enhanced polylactide (PLA) composites using two-dimensional (2D) MXene (Ti₃C₂) flakes chemically modified with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO). The thermal and burning performances of PLA composites were demonstrated by the limiting oxygen index, UL-94 test, and cone calorimetry. The UV-shielding and tensile performances were also examined. The results revealed that PLA/Ti₃C₂-DOPO (3 wt %) displayed a V-0 rating in the UL-94 test. The enhancement against fire hazard was reflected by the significant reduction in the peak heat release rate (33.7%), total heat release (47%), peak CO production (58.8%), and total smoke production (41.7%). The improved fire-safety performance of the composites is attributed to the interplay of catalytic, barrier, and condensed effects of the Ti₃C₂-DOPO nanosheets in the PLA matrix. PLA/Ti₃C₂-DOPO also showed an increase (∼9%) in tensile strength and an "Excellent" level (UPF 50+) in the UV-protection assessment. In all, this study introduces a novel chemical modification strategy for 2D MXene flakes to fabricate multifunctional PLA composites, which are promising candidates for next-generation sustainable and protective plastic products.

Fire-Safe Polymer Composites: Flame-Retardant Effect of Nanofillers

Currently, polymers are competing with metals and ceramics to realize various material characteristics, including mechanical and electrical properties. However, most polymers consist of organic matter, making them vulnerable to flames and high-temperature conditions. In addition, the combustion of polymers consisting of different types of organic matter results in various gaseous hazards. Therefore, to minimize the fire damage, there has been a significant demand for developing polymers that are fire resistant or flame retardant. From this viewpoint, it is crucial to design and synthesize thermally stable polymers that are less likely to decompose into combustible gaseous species under high-temperature conditions. Flame retardants can also be introduced to further reinforce the fire performance of polymers. In this review, the combustion process of organic matter, types of flame retardants, and common flammability testing methods are reviewed. Furthermore, the latest research trends in the use of versatile nanofillers to enhance the fire performance of polymeric materials are discussed with an emphasis on their underlying action, advantages, and disadvantages.

Preparation and performance of DOPO-nano-SiO2 modified polyacrylic acid-based flame retardant dust suppressant for coal

Based on the synergy of N, P and Si, a type of soft-film flame retardant dust suppressant for coal with both flame-retardant and dust-suppression functions was prepared, aiming to slow down spontaneous coal combustion and coal dust pollution.

Reactive and Additive Modifications of Styrenic Polymers with Phosphorus-Containing Compounds and Their Effects on Fire Retardance

Polystyrene, despite its high flammability, is widely used as a thermal insulation material for buildings, for food packaging, in electrical and automotive industries, etc. A number of modification routes have been explored to improve the fire retardance and boost the thermal stability of commercially important styrene-based polymeric products. The earlier strategies mostly involved the use of halogenated fire retardants. Nowadays, these compounds are considered to be persistent pollutants that are hazardous to public and environmental health. Many well-known halogen-based fire retardants, regardless of their chemical structures and modes of action, have been withdrawn from built environments in the European Union, USA, and Canada. This had triggered a growing research interest in, and an industrial demand for, halogen-free alternatives, which not only will reduce the flammability but also address toxicity and bioaccumulation issues. Among the possible options, phosphorus-containing compounds have received greater attention due to their excellent fire-retarding efficiencies and environmentally friendly attributes. Numerous reports were also published on reactive and additive modifications of polystyrene in different forms, particularly in the last decade; hence, the current article aims to provide a critical review of these publications. The authors mainly intend to focus on the chemistries of phosphorous compounds, with the P atom being in different chemical environments, used either as reactive, or additive, fire retardants in styrene-based materials. The chemical pathways and possible mechanisms behind the fire retardance are discussed in this review.