Solvent-free preparation of high-toughness epoxy--SWNT composite materials

Functionalized montmorillonite/epoxy resin nanocomposites with enhanced thermal and mechanical properties

The poor interaction between the hydrophilic montmorillonite and hydrophobic epoxy resins leads to agglomeration of montmorillonite within epoxy resins, which finally results in poor macro properties of the epoxy resin nanocomposites. Although silane modification can improve the hydrophobicity of montmorillonite surface, the hydrolysis and condensation of silane lead to locking effect in the interlayer structure of functionalized montmorillonite. The effect of the functionalized montmorillonite on the properties of the epoxy resin remains unclear. Herein, we present multi technique approach to thoroughly evaluate the macro properties of the montmorillonite/epoxy resin nanocomposites, including dynamic mechanical thermal, thermo-mechanical, dielectric, water absorption and subsequently evaluate the molecular factors governing these characteristics. Importantly, the storage modulus has been enhanced by 44%, from 2416 MPa for pure epoxy resin to 2416 MPa for nanocomposites with 5.0 wt% functionalized montmorillonite. Our analysis reveals the increase of thermal stability and glass-transition temperature, as well as a reduction of the coefficient of thermal expansion with the addition of functionalized montmorillonite. Additionally, functionalized montmorillonite leads to decreased water absorption. This research aims to offer guidance for the development of high-performance montmorillonite/polymer nanocomposites, potentially opening up new applications for montmorillonite in polymer nanocomposites.

One-pot synthesis of aminated cellulose nanofibers by "biological grinding" for enhanced thermal conductivity nanocomposites

Aminated cellulose nanofibers (A-CNF) with high thermostability (>350 ℃), high crystallinity (81.25 %), and high dispersion stability were extracted from "biological grinding" biomass through one-pot microwave-hydrothermal synthesis. Worm-eaten wood powder (WWP) as the product of "biological grinding" by borers is a desirable lignocellulose for fabricating A-CNF in a green and cost-effective way since it is a well-milled fine powder with dimension of dozens of microns, which can be used directly, saving energy and labor. Generated A-CNF proved to be an excellent reinforcing and curing agent for constructing high performance epoxy nanocomposites. The nanocomposites exhibited a thermal conductivity enhancement of about 120 %, coefficient of thermal expansion reduction of 78 %, and Young's modulus increase of 108 % at a low A-CNF loading of 1 wt.%, demonstrating their remarkable reinforcing potential and effective stress transfer behavior. The process proposed herein might help to bridge a closed-loop carbon cycle in the whole production-utilization of biomass.

Structure-Property Relationship of Stereolithography Resins Containing Polysiloxane Core-Shell Nanoparticles

Stereolithography (SL) is an additive manufacturing technique for fabricating bulk and delicate objects layer by layer using UV-curable resin. However, epoxy-based photocurable resins used in SL printers are commonly brittle due to the high cross-linking density, thus restricting the widespread adoption of SL. In an effort to overcome this drawback, this paper details an approach of toughening the resulting workpieces by incorporating polysiloxane core-shell nanoparticles (SCSP) into an epoxy-based, photocurable formulation. This approach attempted to attain both thermal stabilities and transparency qualities comparable to that of resin without SCSP. This work systematically analyzed how the shell thickness of the SCSP impacted the final properties of the printed product. Introducing 5% w/w SCSP with a diameter of approximately 132 nm into the resin improved strain at break measured by tensile and flexural tests by 745.5 and 248.6%, respectively, and increased the fracture toughness by 166.3%. Owing to the advantages of toughness, thermal stabilities, transparency, and high accuracy of epoxy-based photocurable resin with SCSP, the 3D printing nanocomposite developed here is capable of preparing a poly(methyl methacrylate) (PMMA)-like workpiece with a commercial SL 3D printer. These results may expand the scope of the application of 3D printing in a wide variety of industries.

Impact of ultrasonic assisted triangular lattice like arranged dispersion of nanoparticles on physical and mechanical properties of epoxy-TiO2 nanocomposites

Emerging ex-situ technique, ultrasonic dual mixing (UDM) offers unique and hitherto unapproachable opportunities to alter the physical and mechanical properties of polymer nanocomposites. In this study, triangular lattice-like arranged dispersion of TiO₂ nanoparticles (average size ∼ 48 nm) in the epoxy polymer has been attained via concurrent use of a probe ultra-sonicator and 4 blades pitched impeller which collectively named as UDM technique. The UDM processing of neat epoxy reveals the generation of triangular lattice-like arranged nanocavities with nanoscale inter-cavity spacing. The UDM processing of epoxy-TiO₂ nanocomposites reveals two unique features such as partial and complete entrapping of the nanoparticles by the nanocavities leading the arranged dispersion of particles in the epoxy matrix. Pristine TiO₂ nanoparticles were dispersed in the epoxy polymer at loading fractions of up to 20% by weight. The results display that the arranged dispersion of nanoparticles is very effective at enhancing the glass transition temperature (T_g) and tensile properties of the epoxy at loading fractions of 10 wt%. We quantify a direct relationship among three important parameters such as nanoparticle content, cluster size, and inter-particle spacing. Our results offer a novel understanding of these parameters on the T_g and tensile properties of the epoxy nanocomposites. The tensile fracture surfaces revealed several toughening mechanisms such as particle pull-out, plastic void growth, crack deflection, crack bridging and plastic deformation. We show that a strong nanoparticle-matrix interface led to the enhanced mechanical properties due to leading toughening mechanisms such as crack deflection, plastic deformation and particle pull-out. We showed that the UDM has an inordinate prospective to alter the dispersion state of nanoparticles in viscous polymer matrices.

Facile fabrication of epoxy-TiO2 nanocomposites: A critical analysis of TiO2 impact on mechanical properties and toughening mechanisms

Optimized ultrasonic assisted dispersion of un-functionalized titanium dioxide (TiO₂) nanoparticles (0.5-20wt%) into epoxy resin is reported. The investigation shows that there is a direct relation among nanoparticles content, inter-particle spacing and cluster size of the particles on the glass transition temperature (T_g) and tensile properties of the prepared nanocomposites. A significant improvement in tensile strength and modulus with minimal detrimental effect on the toughness was observed for the prepared composites, where compared to pristine epoxy resins, about 26% and 18% improvement in tensile strength and strain-to-break %, respectively, was observed for 10wt% particles loading, whereas a maximum improvement of about 54% for tensile toughness was observed for 5wt% particles loaded resins. The investigations found that a strong particle-matrix interface results in the enhancement of the mechanical properties due to leading toughening mechanisms such as crack deflection, particle pull out and plastic deformation.

High Interlaminar Shear Strength Enhancement of Carbon Fiber/Epoxy Composite through Fiber- and Matrix-Anchored Carbon Nanotube Networks

To improve the interlaminar shear strength (ILSS) of carbon fiber reinforced epoxy composite, networks of multiwalled carbon nanotubes (MWNTs) were grown on micron-sized carbon fibers and single-walled carbon nanotubes (SWNTs) were dispersed into the epoxy matrix so that these two types of carbon nanotubes entangle at the carbon fiber (CF)/epoxy matrix interface. The MWNTs on the CF fiber (CF-MWNTs) were grown by chemical vapor deposition (CVD), while the single-walled carbon nanotubes (SWNTs) were finely dispersed in the epoxy matrix precursor with the aid of a dispersing agent polyimide-graft-bisphenol A diglyceryl acrylate (PI-BDA) copolymer. Using vacuum assisted resin transfer molding, the SWNT-laden epoxy matrix precursor was forced into intimate contact with the "hairy" surface of the CF-MWNT fiber. The tube density and the average tube length of the MWNT layer on CF was controlled by the CVD growth time. The ILSS of the CF-MWNT/epoxy resin composite was examined using the short beam shear test. With addition of MWNTs onto the CF surface as well as SWNTs into the epoxy matrix, the ILSS of CF/epoxy resin composite was 47.59 ± 2.26 MPa, which represented a ∼103% increase compared with the composite made with pristine CF and pristine epoxy matrix (without any SWNT filler). FESEM established that the enhanced composite did not fail at the CF/epoxy matrix interface.

Flexible Bionanocomposites from Epoxidized Hemp Seed Oil Thermosetting Resin Reinforced with Halloysite Nanotubes

Hemp seed (Cannabis sativa L.) oil comprises a variety of beneficial unsaturated triglycerides with well-documented nutritional and health benefits. However, it can become rancid over a relatively short time period, leading to increased industrial costs and waste of a valuable product. The development of sustainable polymers is presented as a strategy, where both the presence of unsaturation and peroxide content could be effectively used to alleviate both the waste and financial burden. After the reaction with peroxyacetic acid, the incorporation of halloysite nanotubes (HNTs), and the subsequent thermal curing, without the need for organic solvents or interfacial modifiers, flexible transparent materials with a low glass-transition temperature were developed. The improvement in the thermal stability and both the static and dynamic mechanical properties of the bionanocomposites were significantly enhanced with the well-dispersed HNT filler. At an optimum concentration of 0.5 wt % HNTs, a simultaneous increase in stiffness, strength, ductility, and toughness was observed in comparison to the unfilled cured resin. These sustainable food-waste-derived bionanocomposites may provide an interesting alternative to petroleum-based materials, particularly for low-load-bearing applications, such as packaging.

High-Energy Dissipation Performance in Epoxy Coatings by the Synergistic Effect of Carbon Nanotube/Block Copolymer Conjugates

Hierarchical assembly of hard/soft nanoparticles holds great potential as reinforcements for polymer nanocomposites with tailored properties. Here, we present a facile strategy to integrate polystyrene-grafted carbon nanotubes (PSgCNT) (0.05-0.3 wt %) and poly(styrene-b-[isoprene-ran-epoxyisoprene]-b-styrene) block copolymer (10 wt %) into epoxy coatings using an ultrasound-assisted noncovalent functionalization process. The method leads to cured nanocomposites with core-shell block copolymer (BCP) nanodomains which are associated with carbon nanotubes (CNT) giving rise to CNT-BCP hybrid structures. Nanocomposite energy dissipation and reduced Young's Modulus (E*) is determined from force-distance curves by atomic force microscopy operating in the PeakForce QNM imaging mode and compared to thermosets modified with BCP and purified carbon nanotubes (pCNT). Remarkably, nanocomposites bearing PSgCNT-BCP conjugates display an increase in energy dissipation of up to 7.1-fold with respect to neat epoxy and 53% more than materials prepared with pCNT and BCP at the same CNT load (0.3 wt %), while reduced Young's Modulus shows no significant change with CNT type and increases up to 25% compared to neat epoxy E* at a CNT load of 0.3 wt %. The energy dissipation performance of nanocomposites is also reflected by the lower wear coefficients of materials with PSgCNT and BCP compared to those with pCNT and BCP, as determined by abrasion tests. Furthermore, scanning electron microscopy (SEM) images taken on wear surfaces show that materials incorporating PSgCNT and BCP exhibit much more surface deformation under shear forces in agreement with their higher ability to dissipate more energy before particle release. We propose that the synergistic effect observed in energy dissipation arises from hierarchical assembly of PSgCNT and BCP within the epoxy matrix and provides clues that the CNT-BCP interface has a significant role in the mechanisms of energy dissipation of epoxy coating modified by CNT-BCP conjugates. These findings provide a means to design epoxy-based coatings with high-energy dissipation performance.

Highly Modified Cellulose Nanocrystals and Formation of Epoxy-Nanocrystalline Cellulose (CNC) Nanocomposites

This work presents an environmentally friendly, iodine-catalyzed chemical modification method to generate highly hydrophobic, optically active nanocrystalline cellulose (CNC). The high degree of ester substitution (DS = 2.18), hydrophobicity, crystalline behavior, and optical activity of the generated acetylated CNC (Ac-CNC) were quantified by TEM, FTIR, solid ¹³C NMR, contact angle, XRD, and POM analyses. Ac-CNC possesses substantial enhancement in thermal stability (16.8%) and forms thin films with an interlayer distance of 50-150 nm, presenting cavities suitable for entrapping nano- and microparticles. Generated Ac-CNC proved to be an effective reinforcing agent in hydrophobic polymer matrices for fabricating high performance nanocomposites. When integrated at a very low weight percentage (0.5%) in an epoxy matrix, Ac-CNC provided for a 73% increase in tensile strength and a 98% increase in modulus, demonstrating its remarkable reinforcing potential and effective stress transfer behavior. The method of modification and the unique properties of the modified CNC (hydrophobicity, crystallinity, reinforcing ability, and optical activity) render them a novel bionanomaterial for a range of multipurpose applications.

Insights into Epoxy Network Nanostructural Heterogeneity Using AFM-IR

The first direct observation of a chemically heterogeneous nanostructure within an epoxy resin is reported. Epoxy resins comprise the matrix component of many high performance composites, coatings and adhesives, yet the molecular network structure that underpins the performance of these industrially essential materials is not well understood. Internal nodular morphologies have repeatedly been reported for epoxy resins analyzed using SEM or AFM, yet the origin of these features remains a contentious subject, and epoxies are still commonly assumed to be chemically homogeneous. Uniquely, in this contribution we use the recently developed AFM-IR technique to eliminate previous differences in interpretation, and establish that nodule features correspond to heterogeneous network connectivity within an epoxy phenolic formulation.

MAX phase ternary carbide derived 2-D ceramic nanostructures [CDCN] as chemically interactive functional fillers for damage tolerant epoxy polymer nanocomposites

A 2-D ceramic nanostructure was successfully processed out of nanolamellar 312 MAX phase ternary carbide and titanium silicon carbide via a simple shear-induced delamination method and was incorporated in an epoxy matrix, so as to improve the bulk properties of the polymer.

Epoxidized soybean oil/ZnO biocomposites for soft tissue applications: preparation and characterization

Biocompatible and biodegradable nanocomposites comprising epoxidized soybean oil (ESO) as matrix, zinc oxide (ZnO) nanoparticles as reinforcements, and 4-dimethylaminopyridine (DMAP) as a catalyst have been successfully prepared via epoxidization of the double bonds of the vegetable oil, ultrasonication, and curing without the need for interfacial modifiers. Their morphology, water uptake, thermal, mechanical, barrier, tribological, and antibacterial properties have been investigated. FT-IR analysis revealed the existence of strong ESO-ZnO hydrogen-bonding interactions. The nanoparticles acted as mass transport barriers, hindering the diffusion of volatiles generated during the decomposition process and leading to higher thermal stability, and also reduced the water absorption and gas permeability of the bioresin. Significant improvements in the static and dynamic mechanical properties, such as storage and Young's moduli, tensile strength, toughness, hardness, glass transition, and heat distortion temperature, were attained on reinforcement. A small drop in the nanocomposite stiffness and strength was found after exposure to several cycles of steam sterilization or to simulated body fluid (SBF) at physiological temperature. Extraordinary reductions in the coefficient of friction and wear rate were detected under both dry and SBF conditions, confirming the potential of these nanoparticles for improving the tribological performance of ESO. The nanocomposites displayed antimicrobial action against human pathogen bacteria with and without UV illumination, which increased progressively with the ZnO content. These sustainable, ecofriendly, and low-cost biomaterials are very promising for use in biomedical applications, like structural tissue engineering scaffolds.

Covalent incorporation of aminated carbon nanotubes into epoxy resin network

In order to expand applied field of epoxy resin, its mechanical properties have to be improved. Carbon nanotube (CNT) is regarded as an exceptional toughening agent for polymers. However, poor dispersion quality of CNT in polymer matrix and weak interfacial force between them commonly lead to low reinforcing efficiency. This article presented a study on the mechanical properties of epoxy composite reinforced with aminated CNT (CNT-NH2). The amination of CNT was achieved via a wet chemical procedure using 1,6-diaminohexane (DAH) as amine source. Fourier transform infrared spectroscopy, zeta potential test, and thermogravimetric analysis were employed to investigate the as-prepared CNT-NH2. The results show that DAH has been successfully grafted onto the surface of CNT. Scanning electron microscopic images show that CNT-NH2 is homogenously dispersed in epoxy matrix. Mechanical properties tests suggest that the tensile strength and fracture toughness of the obtained CNT-NH2/epoxy composite are all enhanced compared with cured pure epoxy resin. The tensile strength and fracture toughness of the as-prepared CNT-NH2/epoxy composite with 0.8 wt% CNT-NH2 show 42% and 95% improvement, respectively. These results indicate that CNT-NH2 is a promising toughening agent for enhancing the mechanical properties of epoxy resin.

Tuning the mechanical properties of glass fiber-reinforced bismaleimide-triazine resin composites by constructing a flexible bridge at the interface

We demonstrate a new method that can simultaneously improve the strength and toughness of the glass fiber-reinforced bismaleimide-triazine (BT) resin composites by using polyethylene glycol (PEG) to construct a flexible bridge at the interface. The mechanical properties, including the elongation, ultimate tensile stress, Young's modulus, toughness and dynamical mechanical properties were studied as a function of the length of PEG molecular chain. It was found that the PEG molecule acts as a bridge to link BT resin and glass fiber through covalent and non-covalent bondings, respectively, resulting in improved interfacial bonding. The incorporation of PEG produces an increase in elongation, ultimate tensile stress and toughness. The Young's modulus and T_g were slightly reduced when the length of the PEG molecular chain was high. The elongation of the PEG-modified glass fiber-reinforced composites containing 5 wt% PEG-8000 increased by 67.1%, the ultimate tensile stress by 17.9% and the toughness by 78.2% compared to the unmodified one. This approach provides an efficient way to develop substrate material with improved strength and toughness for integrated circuit packaging applications.

Relationship between dispersion and conductivity of polymer nanocomposites: a molecular dynamics study

The dispersive and conductive properties of polymer nanocomposites are investigated simultaneously using the molecular dynamics simulation method. Four factors influencing the dispersion and conductivity are concerned, including polymer-nanoparticle interaction, nanoparticles with grafted chains, cross-linking of polymer chains, and blending of polymer. It is shown that the variation of the conductive probability is not linearly related to the corresponding dispersion for all the four concerned cases. As the interaction strength increases, the dispersion of the nanoparticles appears to first increase and then drop, while the conductive probability increases monotonously. Increase of the grafting density on nanoparticles can bring about the modification of the dispersion, whereas the variation of the conductive probability is M-type. The dispersion effect increases monotonously with the increasing cross-linking density, but the corresponding conductive probability appears to first increase and then drop. The dispersive effect of nanoparticles monotonously decreases as the ratio of added incompatible polymer increases; however, the corresponding conductive probability has the maximum value.

Enhanced toughness and shape memory behaviors of toughed epoxy resin

This paper reports on an approach to enhance the toughness of shape memory epoxy by using polypropylene glycol diglycidyl ether (G) as the toughening agent. The mechanical properties and shape memory behavior of the toughened resin systems with different loading level of G were studied, respectively. Results of the torsional braid analysis (TBA) test indicated that G had good compatibility with the epoxy resin matrix and induced a decrease in the glass transition temperature, Tg, of the toughened systems when compared to that of the neat resin system; and the decrease in Tg scaled with the content of G added in the system. Impact strength tests showed that the impact strength was improved significantly by adding G into the resin system and it increased by a factor of 13.7 for the system with 13 wt.% content of G. In addition, the toughened systems were found to yield during the impact strength test whereas brittle fracture occurred for the neat epoxy resin system; this behavior could be further confirmed by the results of scanning electron microscopy (SEM). In the shape memory behavior tests, strain fixity ratio reached as high as 98.9% for toughened systems with 7, 9, 11, 13, and 15 wt.% of G. Toughened systems also displayed changed shape recovery behavior that was comparable with that of the neat epoxy resin system during shape memory process.

Reactive fillers based on SWCNTs functionalized with matrix-based moieties for the production of epoxy composites with superior and tunable properties

Composite materials based on epoxy matrix and single-walled carbon nanotubes (SWCNTs) are able to exhibit outstanding improvements in physical properties when using a tailored covalent functionalization with matrix-based moieties containing terminal amines or epoxide rings. The proper choice of grafted moiety and integration protocol makes it feasible to tune the composite physical properties. At 0.5 wt% SWCNT loading, these composites exhibit up to 65% improvement in storage modulus, 91% improvement in tensile strength, and 65% improvement in toughness. A 15 °C increase in the glass transition temperature relative to the parent matrix was also achieved. This suggests that a highly improved interfacial bonding between matrix and filler, coupled to improved dispersion, are achieved. The degradation temperatures show an upshift in the range of 40-60 °C, which indicates superior thermal performance. Electrical conductivity ranges from ~10(-13) to ~10(-3) S cm(-1), which also shows the possibility of tuning the insulating or conductive behaviour of the composites. The chemical affinity of the functionalization moieties with the matrix and the unchanged molecular structure at the SWCNT/matrix interface are responsible for such improvements.