Cocoon-in-web-like superhydrophobic aerogels from hydrophilic polyurea and use in environmental remediation

Facile Preparation of Raspberry-Like SiO2@Polyurea Microspheres with Tunable Wettability and Their Application for Oil-Water Separation

Raspberry-like microspheres have been widely used as superhydrophobic materials, photonic crystals, drug carriers, etc. Nevertheless, their preparation methods, usually consisting of multiple steps, are generally time- and energy-consuming. Herein raspberry-like SiO2@polyurea microspheres (SiO2@PUM) are readily prepared via a one-step precipitation polymerization of isophorone diisocyanate in a H2O/acetone mixture with the presence of SiO2 particles. The sphere size, surface roughness, and SiO2 content of SiO2@PUM are easily adjustable by varying the experimental conditions. TEM and SEM observations reveal that the final SiO2@PUM exhibits a core-shell structure, with polyurea (PU) in the core and SiO2 particles as the shell. In the process, the SiO2 particles were initially located on the PUM surface as a monolayer. With the reaction proceeding, the monolayer of SiO2 particles became thicker, forming a thicker layer of SiO2 particles on PUM due to the accumulation of SiO2 particles, leading to a multilayer structure of SiO2 particles on the shell of SiO2@PUM. The formation mechanism of the raspberry-like SiO2@PUM was thoroughly discussed and ascribed to electrostatic attraction between the positively charged PU and negatively charged SiO2 particles. Once dried, SiO2@PUM was superhydrophobic and turned hydrophilic if water-wetted. Using a layer of SiO2@PUM, effective separation with good reusability for a variety of oil-water mixtures was achieved regardless of the oil density and types of oil-water emulsions. This work presents a novel protocol for the preparation of raspberry-like microspheres with tunable wettability via a rapid and green process, and the resulting microspheres are highly effective for the separation of diverse types of oil-water mixtures.

Flexible Aerogel Materials: A Review on Revolutionary Flexibility Strategies and the Multifunctional Applications

The design and preparation of flexible aerogel materials with high deformability and versatility have become an emerging research topic in the aerogel fields, as the brittle nature of traditional aerogels severely affects their safety and reliability in use. Herein, we review the preparation methods and properties of flexible aerogels and summarize the various controlling and design methods of aerogels to overcome the fragility caused by high porosity and nanoporous network structure. The mechanical flexibility of aerogels can be revolutionarily improved by monomer regulation, nanofiber assembly, structural design and controlling, and constructing of aerogel composites, which can greatly broaden the multifunctionality and practical application prospects. The design and construction criterion of aerogel flexibility is summarized: constructing a flexible and deformable microstructure in an aerogel matrix. Besides, the derived multifunctional applications in the fields of flexible thermal insulation (flexible thermal protection at extreme temperatures), flexible wearable electronics (flexible sensors, flexible electrodes, electromagnetic shielding, and wave absorption), and environmental protection (oil/water separation and air filtration) are summarized. Furthermore, the future development prospects and challenges of flexible aerogel materials are also summarized. This review will provide a comprehensive research basis and guidance for the structural design, fabrication methods, and potential applications of flexible aerogels.

High-Performance Flexible Ionically Conductive Superhydrophobic Papers via Deep Eutectic Polymer-Enhanced Interfacial Interactions

Endowing paper with highly flexible, conductive, and superhydrophobic properties will effectively expand its applications in fields such as green packaging, smart sensing, and paper-based electronics. Herein, a multifunctional superhydrophobic paper is reported in which a highly flexible transparent conductive substrate is prepared by introducing a hydrophobic deep eutectic polymer into the ethylcellulose network via a matrix swelling-polymerization strategy, and then the substrate is modified using fluorinated silica to impart superhydrophobicity. By introducing soft deep eutectic polymers, (1) the superhydrophobic paper can efficiently dissipate energy during deformation, (2) intrinsically ion-conducting deep eutectic polymers can endow the material with good electrical sensing properties, and (3) meanwhile, enhanced interfacial interactions can anchor inorganic particles, thereby improving the coating stability. The prepared superhydrophobic paper has an ultrahigh water contact angle (contact angle ≈ 162.2°) and exhibits a stable electrical response signal to external deformation/pressure, and the electrical properties are almost unaffected by external water molecules. In addition, the superhydrophobic paper was able to withstand 5000 bending-recovery cycles at a large angle of 150°, exhibiting stable electrical performance. The design concepts demonstrated here will provide insights into the development of superhydrophobic paper-based flexible electronic devices.

Robust and Durable Superhydrophobic Coatings with Antipollution Flashover Performance via Silane-Modified Polyurea

The inadequate hydrophobicity and the degradation in usage seriously hampered the applications of the existing antipollution flashover coatings. In this paper, a superhydrophobic polyurea coating with antipollution flashover ability was fabricated through chemically grafting the silica onto the chains of polyurea by utilizing silane coupling agent and hydrophobic modification. It is demonstrated that the coating exhibits outstanding antipollution flashover performances. Noteworthy, the surface pollution flashover voltage has been increased by 33.8% compared with the room temperature vulcanizing silicone rubber (RTV silicone rubber). In addition, the volume resistivity is above 1.0 × 1012 Ω·m, and the dielectric strength achieves to 28.85 kV/mm, which represents excellent insulating property. Furthermore, the superhydrophobic polyurea coating exhibits outstanding abrasion resistance, adhesion, acid-base resistance, and durability. As a result, it holds great promise for use in preventing pollution flashover in electrical insulators.

Uranium Removal from Aqueous Solutions by Aerogel-Based Adsorbents-A Critical Review

Aerogels are a class of lightweight, nanoporous, and nanostructured materials with diverse chemical compositions and a huge potential for applications in a broad spectrum of fields. This has led the IUPAC to include them in the top ten emerging technologies in chemistry for 2022. This review provides an overview of aerogel-based adsorbents that have been used for the removal and recovery of uranium from aqueous environments, as well as an insight into the physicochemical parameters affecting the adsorption efficiency and mechanism. Uranium removal is of particular interest regarding uranium analysis and recovery, to cover the present and future uranium needs for nuclear power energy production. Among the methods used, such as ion exchange, precipitation, and solvent extraction, adsorption-based technologies are very attractive due to their easy and low-cost implementation, as well as the wide spectrum of adsorbents available. Aerogel-based adsorbents present an extraordinary sorption capacity for hexavalent uranium that can be as high as 8.8 mol kg−1 (2088 g kg−1). The adsorption data generally follow the Langmuir isotherm model, and the kinetic data are in most cases better described by the pseudo-second-order kinetic model. An evaluation of the thermodynamic data reveals that the adsorption is generally an endothermic, entropy-driven process (ΔH0, ΔS0 > 0). Spectroscopic studies (e.g., FTIR and XPS) indicate that the adsorption is based on the formation of inner-sphere complexes between surface active moieties and the uranyl cation. Regeneration and uranium recovery by acidification and complexation using carbonate or chelating ligands (e.g., EDTA) have been found to be successful. The application of aerogel-based adsorbents to uranium removal from industrial processes and uranium-contaminated waste waters was also successful, assuming that these materials could be very attractive as adsorbents in water treatment and uranium recovery technologies. However, the selectivity of the studied materials towards hexavalent uranium is limited, suggesting further developments of aerogel materials that could be modified by surface derivatization with chelating agents (e.g., salophen and iminodiacetate) presenting high selectivity for uranyl moieties.

Polyurea Aerogels: Synthesis, Material Properties, and Applications

Polyurea is an isocyanate derivative, and comprises the basis for a well-established class of polymeric aerogels. Polyurea aerogels are prepared either via reaction of multifunctional isocyanates with multifunctional amines, via reaction of multifunctional isocyanates and water, or via reaction of multifunctional isocyanates and mineral acids. The first method is the established one for the synthesis of polyurea, the third is a relatively new method that yields polyurea doped with metal oxides in one step, while the reaction of isocyanates with water has become the most popular route to polyurea aerogels. The intense interest in polyurea aerogels can be attributed in part to the low cost of the starting materials-especially via the water method-in part to the extremely broad array of nanostructural morphologies that allow study of the nanostructure of gels as a function of synthetic conditions, and in part to the broad array of functional properties that can be achieved even within a single chemical composition by simply adjusting the synthetic parameters. In addition, polyurea aerogels based on aromatic isocyanates are typically carbonizable materials, making them highly competitive alternatives to phenolic aerogels as precursors of carbon aerogels. Several types of polyurea aerogels are already at different stages of commercialization. This article is a comprehensive review of all polyurea-based aerogels, including polyurea-crosslinked oxide and biopolymer aerogels, from a fundamental nanostructure-material properties perspective, as well as from an application perspective in thermal and acoustic insulation, oil adsorption, ballistic protection, and environmental cleanup.

Metamaterial-like aerogels for broadband vibration mitigation

We report a mechanical metamaterial-like behavior as a function of the micro/nanostructure of otherwise chemically identical aliphatic polyurea aerogels. Transmissibility varies dramatically with frequency in these aerogels. Broadband vibration mitigation is provided at low frequencies (500-1000 Hz) through self-assembly of locally resonant metastructures wherein polyurea microspheres are embedded in a polyurea web-like network. A micromechanical constitutive model based on a discrete element method is established to explain the vibration mitigation mechanism. Simulations confirm the metamaterial-like behavior with a negative dynamic material stiffness for the micro-metastructured aerogels in a much wider frequency range than the majority of previously reported locally resonant metamaterials.

Evaluation of Polyurea-Crosslinked Alginate Aerogels for Seawater Decontamination

Polyurea-crosslinked Ca-alginate (X-Ca-alginate) aerogel beads (diameter: 3.3 mm) were evaluated as adsorbents of metal ions, organic solvents, and oils. They were prepared via reaction of an aromatic triisocyanate (Desmodur RE) with pre-formed Ca-alginate wet gels and consisted of 54% polyurea and 2% calcium. X-Ca-alginate aerogels are hydrophobic nanoporous materials (90% v/v porosity), with a high BET surface area (459 m²/g⁻¹), and adsorb Pb^II not only from ultrapure water (29 mg/g⁻¹) but also from seawater (13 mg/g⁻¹) with high selectivity. The adsorption mechanism involves replacement of Ca^II by Pb^II ions coordinated to the carboxylate groups of the alginate backbone. After treatment with a Na₂EDTA solution, the beads can be reused, without significant loss of activity for at least two times. X-Ca-alginate aerogels can also uptake organic solvents and oil from seawater; the volume of the adsorbate can be as high as the total pore volume of the aerogel (6.0 mL/g⁻¹), and the absorption is complete within seconds. X-Ca alginate aerogels are suitable for the decontamination of aquatic environments from a broader range of inorganic and organic pollutants.

Fractal Structure in Silica and Composites Aerogels

Silica aerogels are known to be materials with exceptional characteristics, such as ultra-low density, high surface area, high porosity, high adsorption, and low-thermal conductivity. In addition, these unique properties are mainly related to their specific processing. Depending on the aerogel synthesis procedure, the aerogels texture can be tailored with meso and/or macroporosity. Fractal geometry has been observed and used to describe silica aerogels at nanoscales in certain conditions. In this review paper, we describe the fractal structure of silica aerogels that can develop depending on the synthesis conditions. X-ray and neutron scattering measurements allow to show that silica aerogels can exhibit a fractal structure over one or even more than two orders of magnitude in length. The fractal dimension does not depend directly on the material density but can vary with the synthesis conditions. It ranges typically between 1.6 and 2.4. The effect of the introduction of silica particles or of further thermal treatment or compression of the silica aerogels on their microstructure and their fractal characteristics is also resumed.

One-step electrospinning cellulose nanofibers with superhydrophilicity and superoleophobicity underwater for high-efficiency oil-water separation

Cellulose nanofibers have been widely applied in many fields because of its unique advantages. However, it is a challenge to prepare cellulose nanofibers by electrospinning directly owing to the special molecular structure of cellulose. This limits the practical applications of cellulose nanofibers. In this work, cellulose nanofibers were successfully prepared directly by design of new electrospinning receiving device and optimization of process parameters. The as-prepared cellulose nanofibers exhibit good oil-water separation performances. Driven solely by gravity, the separation flux of the cellulose nanofibers for mixture of oil and water reaches 34,300.6 L m^-2 h^-1, and the separation flux and efficiency for surfactant-stabilized emulsion of oil and water reach 2503.7 L m^-2 h^-1 and over 98.3%, respectively. The as-prepared cellulose nanofibers also exhibit good mechanical properties and reusability. The breaking strength of the cellulose nanofibers can reach 148.2 cN. The separation fluxes of cellulose nanofibers for mixtures and emulsions of oil and water can be maintained 99.7% and 86.3% of the initial value after being used for 20 times. Furthermore, the as-prepared cellulose nanofibers have good degradability. These properties render as-prepared cellulose nanofibers as promising materials with potential applications in oil-water separation.

A superhydrophobic surface with aging resistance, excellent mechanical restorablity and droplet bounce properties

The use of a silicone rubber composite insulator has become an important aspect to ensure the safe operation of an electrical power grid. This study introduces a preparation method of a superhydrophobic silicone rubber surface using a simple preparation process at low cost and with excellent performance, which can be used in the mass production of silicone rubber composite insulators. In this study, the combination of a compression molding process and a template method was used to prepare the product. A microstructure composed of numerous boat-shaped grooves was constructed on the surface of silicone rubber. The modification of a low surface energy material is not required. The static contact angle with water after the high-temperature treatment exceeds 150°, and the rolling angle is under 10°. Excellent performance has been observed in terms of self-cleaning effect, aging resistance, and mechanical and droplet bounce properties. It has been shown that the loss of superhydrophobic properties, due to the prolonged immersion in water, can be restored by a high temperature heating process.

Robust superhydrophobic polyurea@cellulose nanocrystal coating

A multifunctional superhydrophobic PU@CNC composite coating with self-cleaning properties and mechanical durability was fabricated using a facile spraying method.

Novel Technology for the Removal of Brilliant Green from Water: Influence of Post-Oxidation, Environmental Conditions, and Capping

Chemical dyes are used in a wide range of anthropogenic activities and are generally not biodegradable. Hence, sustainable recycling processes are needed to avoid their accumulation in the environment. A one-step synthesis of Fe_core-maghemite_shell (Fe-MM) for facile, instantaneous, cost-effective, sustainable, and efficient removal of brilliant green (BG) dye from water has been reported here. The homogenous and monolayer type of adsorption is, to our knowledge, the most efficient, with a maximum uptake capacity of 1000 mg·g^-1, for BG on Fe-MM. This adsorbent was shown to be efficient in occurring in time-scales of seconds and to be readily recyclable (ca. 91%). As iron/iron oxide possesses magnetic behavior, a strong magnet could be used to separate Fe-MM coated with BG. Thus, the recycling process required a minimum amount of energy. Capping Fe-MM by hydrophilic clay minerals further enhanced the BG uptake capacity, by reducing unwanted aggregation. Interestingly, capping the adsorbent by hydrophobic plastic (low-density polyethylene) had a completely inverse effect on clay minerals. BG removal using this method is found to be quite selective among the five common industrial dyes tested in this study. To shed light on the life cycle analysis of the composite in the environment, the influence of selected physicochemical factors (T, pH, hν, O₃, and NO₂) was examined, along with four types of water samples (melted snow, rain, river, and tap water). To evaluate the potential limitations of this technique, because of likely competitive reactions with metal ion contaminants in aquatic systems, additional experiments with 13 metal ions were performed. To decipher the adsorption mechanism, we deployed four reducing agents (NaBH₄, hydrazine, LiAlH₄, and polyphenols in green tea) and NaBH₄, exclusively, favored the generation of an efficient adsorbent via aerial oxidation. The drift of electron density from electron-rich Fe_core to maghemite shells was attributed to be responsible for the electrostatic adsorption of N⁺ in BG toward Fe-MM. This technology is deemed to be environmentally sustainable in environmental remediation, namely, in waste management protocol.

An Opinion Paper on Aerogels for Biomedical and Environmental Applications

Aerogels are a special class of nanostructured materials with very high porosity and tunable physicochemical properties. Although a few types of aerogels have already reached the market in construction materials, textiles and aerospace engineering, the full potential of aerogels is still to be assessed for other technology sectors. Based on current efforts to address the material supply chain by a circular economy approach and longevity as well as quality of life with biotechnological methods, environmental and life science applications are two emerging market opportunities where the use of aerogels needs to be further explored and evaluated in a multidisciplinary approach. In this opinion paper, the relevance of the topic is put into context and the corresponding current research efforts on aerogel technology are outlined. Furthermore, key challenges to be solved in order to create materials by design, reproducible process technology and society-centered solutions specifically for the two abovementioned technology sectors are analyzed. Overall, advances in aerogel technology can yield innovative and integrated solutions for environmental and life sciences which in turn can help improve both the welfare of population and to move towards cleaner and smarter supply chain solutions.

Synthetic Polymer Aerogels in Particulate Form

Aerogels have been defined as solid colloidal or polymeric networks of nanoparticles that are expanded throughout their entire volume by a gas. They have high surface areas, low thermal conductivities, low dielectric constants, and high acoustic attenuation, all of which are very attractive properties for applications that range from thermal and acoustic insulation to dielectrics to drug delivery. However, one of the most important impediments to that potential has been that most efforts have been concentrated on monolithic aerogels, which are prone to defects and their production requires long and costly processing. An alternative approach is to consider manufacturing aerogels in particulate form. Recognizing that need, the European Commission funded “NanoHybrids”, a 3.5 years project under the Horizon 2020 framework with 12 industrial and academic partners aiming at aerogel particles from bio- and synthetic polymers. Biopolymer aerogels in particulate form have been reviewed recently. This mini-review focuses on the emerging field of particulate aerogels from synthetic polymers. That category includes mostly polyurea aerogels, but also some isolated cases of polyimide and phenolic resin aerogels. Particulate aerogels covered include powders, micro granules and spherical millimeter-size beads. For the benefit of the reader, in addition to the literature, some new results from our laboratory concerning polyurea particle aerogels are also included.

Switchable Wettability Surface with Chemical Stability and Antifouling Properties for Controllable Oil-Water Separation

Membrane materials with special wettability for separating oil-water mixtures have gradually become one of the research hotspots. However, oily wastewater usually has very strong corrosiveness, which puts forward high requirements for the chemical stability of the separation membrane. In addition, oil droplets may block the pores, resulting in the decrease of separation efficiency or even separation failure. Herein, biomimetic TiO₂-titanium meshes (BTTMs) with switchable wettability were successfully fabricated by one-step dip coating of poly(vinylidene difluoride) and modified TiO₂ suspension on the titanium meshes. The simple and efficient preparation method will facilitate the promotion of this smart material. Due to the controlled wettability, the BTTM can separate water or oil from an oil-water mixture as required. When the BTTM was immersed in strong corrosive solution or liquid nitrogen, the wettability did not change much, showing the good stability of the BTTM. Furthermore, the BTTM also has self-healing ability, self-recovery anti-oil-fouling properties, and self-cleaning behavior, which help it resist oil pollution and improve its recyclability. This study provides a simple and efficient strategy for fabricating a stable smart surface for on-demand controllable treatment of corrosive oily wastewater.

K-Index: A Descriptor, Predictor, and Correlator of Complex Nanomorphology to Other Material Properties

Morphology is a qualitative property of nanostructured matter and is articulated by visual inspection of micrographs. For deterministic procedures that relate nanomorphology to synthetic conditions, it is necessary to express nano- and microstructures numerically. Selecting polyurea aerogels as a model system with demonstrated potential for rich nanomorphology and guided by a statistical design-of-experiments model, we prepared a large array of materials (208) with identical chemical composition but quite different nanostructures. By reflecting on SEM imaging, it was realized that our first preverbal impression about a nanostructure is related to its openness and texture; the former is quantified by porosity ( Π), and the latter is oftentimes related to hydrophobicity, which, in turn, is quantified by the contact angle (θ) of water droplets resting on the material. Herewith, the θ-to-Π ratio is referred to as the K-index, and it was noticed that all polyurea samples of this study could be put in eight K-index groups with separate nanomorphologies ranging from caterpillar-like assemblies of nanoparticles, to thin nanofibers, to cocoon-like structures, to large bald microspheres. A first validation of the K-index as a morphology descriptor was based on compressing samples to different strains: it was observed that as the porosity decreases, the water-contact angle decreases proportionally, and thereby the K-index remains constant. The predictive power of the K-index was demonstrated with 20 polyurea aerogels prepared in 8 binary solvent systems. Subsequently, several material properties were correlated to nanomorphology through the K-index and that, in turn, provided insight about the root cause of the diversity of the nanostructure in polyurea aerogels. Finally, using response surface methodology, K-indexes and other material properties of practical interest were correlated to the monomer, water, and catalyst concentrations as well as the three Hansen solubility parameters of the sol. That enabled the synthesis of materials with up to six prescribed properties at a time, including nanomorphology, bulk density, BET surface area, elastic modulus, ultimate compressive strength, and thermal conductivity.

Surfactant-Free Process for the Fabrication of Polyimide Aerogel Microparticles

This work focuses on the fabrication of polyimide aerogel microparticles of diameter 200-1000 μm from a surfactant-free, two-phase, silicone oil/dimethylformamide (DMF) oil-in-oil (O/O) system using a simple microfluidic device. The polyimide sol prepared in DMF is turned into droplets suspended in silicone oil in the microfluidic device. The droplets are guided to a heated silicone oil bath to accelerate sol-gel transition and imidization reactions, thereby yielding spherical, discrete gel microparticles that do not undergo coalescence. The discrete gel microparticles are isolated and supercritically dried to obtain aerogel microparticles. The microparticle size distribution shows dependence on dispersed and continuous phase flowrates in the microfluidic channels. The microparticle surface morphology shows dependence on the silicone oil bath temperature.

Multi-scale progressive failure mechanism and mechanical properties of nanofibrous polyurea aerogels

The nonlinear mechanical properties, deformation and failure mechanisms of polyurea aerogels (PUAs) were investigated using a multi-scale approach that combines nanoindentation, analytical and computational modeling. The atomistic structure of primary particles of PUAs and their mechanical interactions were investigated with molecular dynamics simulations. From nanoindentation we identified four deformation and failure modes: free ligament buckling, cell ligament bending, stable cell collapsing, and ligament crush induced strain hardening. The corresponding structural evolution during indentation and strain hardening were analyzed and modeled. The material scaling properties were found to be dependent on both the relative density and the secondary particle size of PUAs. Using a porosity-dependent material constitutive model, a linear relationship was found between the strain hardening index and secondary particle size instead the conventional power-law relationship. Finally, the structural efficiency of PUAs with respect to the capability for energy absorption is evaluated as a function of structural parameters and base polymeric material properties.

Graphene oxide enhanced polyacrylamide-alginate aerogels catalysts

Biomass aerogel is a promising catalyst and has attracted extensive attention. However, most of the biomass aerogels are fragile, which limits their practical application. Herein, we significantly enhance the mechanical property of biomass aerogel catalysts by 30 times through incorporating graphene oxide into polyacrylamide and Cu-cross-linked alginate formed supper-strong double network aerogels. In addition to enhance the mechanical property, the graphene oxide also significantly increases the catalytic activity. Graphene oxide enhancement for biomass aerogel catalyst provides a new method to develop next generation supper catalysts.

Millimeter-Size Spherical Polyurea Aerogel Beads with Narrow Size Distribution

We report the room temperature synthesis of spherical millimeter-size polyurea (PUA) aerogel beads. Wet-gels of said beads were obtained by dripping a propylene carbonate solution of an aliphatic triisocyanate based on isocyanurate nodes into a mixture of ethylenediamine and heavy mineral oil. Drying the resulting wet spherical gels with supercritical fluid (SCF) CO₂ afforded spherical aerogel beads with a mean diameter of 2.7 mm, and a narrow size distribution (full width at half maximum: 0.4 mm). Spherical PUA aerogel beads had low density (0.166 ± 0.001 g cm⁻3), high porosity (87% v/v) and high surface area (197 m² g⁻1). IR, ¹H magic angle spinning (MAS) and 13C cross-polarization magic angle spinning (CPMAS) NMR showed the characteristic peaks of urea and the isocyanurate ring. Scanning electron microscopy (SEM) showed the presence of a thin, yet porous skin on the surface of the beads with a different (denser) morphology than their interior. The synthetic method shown here is simple, cost-efficient and suitable for large-scale production of PUA aerogel beads.

Solvent Effects on Tuning Pore Structures in Polyimide Aerogels

This work evaluates the effects of solvents and a block copolymer surfactant on pore structures in polyimide aerogels synthesized via sol-gel reaction process. Specifically, cross-linked polyimide gel networks are synthesized in single or mixed solvents from a combination of dimethylformamide, N-methylpyrrolidone, and dimethylacetamide and supercritically dried to obtain aerogels. The bulk density, pore size, and mechanical properties of aerogels are determined. The results show that gel times are strongly dependent on the electron acceptance ability of the solvent system and concentration of the surfactant. At longer gel times, the polyimide strands coarsen and the pores in aerogel shift from predominantly mesoporous to macroporous state with corresponding reduction in compressive modulus. The block copolymer surfactant also slows down gelation and coarsens the polyimide strands but only weakly affects the compressive modulus of the aerogels.

Nanostructure-Dependent Marcus-Type Correlation of the Shape Recovery Rate and the Young's Modulus in Shape Memory Polymer Aerogels

Thermodynamic-kinetic relationships are not uncommon, but rigorous correlations are rare. On the basis of the parabolic free-energy profiles of elastic deformation, a generalized Marcus-type thermodynamic-kinetic relationship was identified between the shape recovery rate, R_t( N), and the elastic modulus, E, in poly(isocyanurate-urethane) shape memory aerogels. The latter were prepared with mixtures of diethylene, triethylene, and tetraethylene glycol and an aliphatic triisocyanate. Synthetic conditions were selected using a statistical design of experiments method. Microstructures obtained in each formulation could be put into two groups, one consisting of micron-size particles connected with large necks and a second one classified as bicontinuous. The two types of microstructures could be explained consistently by spinodal decomposition involving early versus late phase separation relative to the gel point. Irrespective of microstructure, all samples showed a shape memory effect with shape fixity and shape recovery ratios close to 100%. Larger variations (0.35-0.71) in the overall figure of merit, the fill factor, were traced to a variability in the shape recovery rates, R_t( N), which in turn were related to the microstructure. Materials with bicontinuous microstructures were stiffer and showed slower recovery rates. Thereby, using the elastic modulus, E, as a proxy for microstructure, the correlation of R_t( N) with E was traced to a relationship between the activation barrier for shape recovery, Δ A^#, and the specific energy of deformation, (reorganization energy, λ), which in turn is proportional to the elastic modulus. Data were fitted well ( R² = 0.92) by the derived equations. The inverse correlation between R_t( N) and the elastic modulus, E, provides a means for qualitative predictability of the shape recovery rates, the fill factors, and the overall quality of the shape memory effect.

Template-Free Self-Assembly of Fluorine-Free Hydrophobic Polyimide Aerogels with Lotus or Petal Effect

Aerogels have been widely used in the fields like thermal insulation, energy storage, environmental remediation, catalysis, drug release, sensor, and cosmic dust collection, etc. Hydrophobic functionalization not only determines the surface energy and basic physical properties of the target aerogels but also be critical for their long-term stability due to their highly open-porous structures. However, there is still lack of facial and versatile methodologies for the hydrophobic functionalization of aerogels, especially for the nonsilica ones. Herein, two efficient fluorine-free strategies were developed to synthesize various hydrophobic and even superhydrophobic polyimide (PI) aerogels. First, superhydrophobic PI aerogels with contact angle higher than 150° were fabricated by the segregation self-assembly process between poly[4,4'-(4,4'-isopropylidenediphenoxy)bis(phthalic anhydride)- co- p-phenylene diamine] and poly[biphenyl-3,3',3,4'-tetracarboxylic dianhydride- co-2,2'-dimethylbenzidine] (poly(BPDA-DMBZ)). These PI aerogels exhibited a lotus effect that water droplets could not wet the surface but could easily roll off. Second, various hydrophobic PI aerogels, including the well-documented superhydrophilic PI aerogels derived from DMBZ-BPDA and 4,4'-oxydianiline-BPDA, were synthesized by the density-induced hydrophilicity-hydrophobicity transition approach. These PI aerogels exhibited a petal effect that water droplets on the aerogel surface appeared spherical in shape, which could not roll off even when the aerogel was turned upside down. These two reported strategies might open new and straightforward ways to hydrophobic functionalization of other polymeric aerogel systems.

A type of thiophene-bridged silica aerogel with a high adsorption capacity for organic solvents and oil pollutants

Thiophene-bridged silica aerogel was prepared from tetraethyl orthosilicate (TEOS) and 2,5-divinyltrimethoxysilanethiophene (DVTHP) through a facile sol–gel reaction and ambient pressure drying process.

Fire-Retardant, Self-Extinguishing Inorganic/Polymer Composite Memory Foams

Polymeric foams used in furniture and automotive and aircraft seating applications rely on the incorporation of environmentally hazardous fire-retardant additives to meet fire safety norms. This has occasioned significant interest in novel approaches to the elimination of fire-retardant additives. Foams based on polymer nanocomposites or based on fire-retardant coatings show compromised mechanical performance and require additional processing steps. Here, we demonstrate a one-step preparation of a fire-retardant ice-templated inorganic/polymer hybrid that does not incorporate fire-retardant additives. The hybrid foams exhibit excellent mechanical properties. They are elastic to large compressional strain, despite the high inorganic content. They also exhibit tunable mechanical recovery, including viscoelastic "memory". These hybrid foams are prepared using ice-templating that relies on a green solvent, water, as a porogen. Because these foams are predominantly comprised of inorganic components, they exhibit exceptional fire retardance in torch burn tests and are self-extinguishing. After being subjected to a flame, the foam retains its porous structure and does not drip or collapse. In micro-combustion calorimetry, the hybrid foams show a peak heat release rate that is only 25% that of a commercial fire-retardant polyurethanes. Finally, we demonstrate that we can use ice-templating to prepare hybrid foams with different inorganic colloids, including cheap commercial materials. We also demonstrate that ice-templating is amenable to scale up, without loss of mechanical performance or fire-retardant properties.

Open Cell Aerogel Foams via Emulsion Templating

The water-in-oil emulsion-templating method is used in this work for fabrication of open cell aerogel foams from syndiotactic polystyrene (sPS). A surfactant-stabilized emulsion is prepared at 60-100 °C by dispersing water in a solution of sPS in toluene. sPS gel, formed upon cooling of the emulsion to room temperature, locks the water droplets inside the gel. The gel is solvent exchanged in ethanol and then dried under supercritical condition of carbon dioxide to yield the aerogel foams. The aerogel foams show a significant fraction of macropores with a diameter of a few tens of micrometers, defined as macrovoids that originated from the emulsified water droplets. In conjunction, customary macropores of diameter 50-200 nm are derived from sPS gels. The macrovoids add additional openness to the aerogel structures. This paper evaluates the structural characteristics of the macrovoids, such as diameter distribution, macrovoid interconnect density, and skin layer density, in conjunction with the final aerogel foam properties.

Superhydrophobic silica aerogels reinforced with polyacrylonitrile fibers for adsorbing oil from water and oil mixtures

Aerogels are modified by a simple method of hydrophobicity and mechanical properties simultaneously.

Synthesis and biomedical applications of aerogels: Possibilities and challenges

Aerogels are an exceptional group of nanoporous materials with outstanding physicochemical properties. Due to their unique physical, chemical, and mechanical properties, aerogels are recognized as promising candidates for diverse applications including, thermal insulation, catalysis, environmental cleaning up, chemical sensors, acoustic transducers, energy storage devices, metal casting molds and water repellant coatings. Here, we have provided a comprehensive overview on the synthesis, processing and drying methods of the mostly investigated types of aerogels used in the biological and biomedical contexts, including silica aerogels, silica-polymer composites, polymeric and biopolymer aerogels. In addition, the very recent challenges on these aerogels with regard to their applicability in biomedical field as well as for personalized medicine applications are considered and explained in detail.

Facile synthesis of flexible macroporous polypropylene sponges for separation of oil and water

Oil spill disasters always occur accidentally, accompanied by the release of plenty of crude oil that could spread quickly over a wide area, creating enormous damage to the fragile marine ecological system. Therefore, the facile large-scale synthesis of hydrophobic three-dimensional (3-D) porous sorbents from low cost raw materials is in urgent demand. In this study, we report the facile template-free synthesis of polypropylene (PP) sponge by using a thermally-induced phase separation (TIPS) technique. The obtained sponge showed macroporous structure, excellent mechanical property, high hydrophobicity, and superoleophilicity. Oil could be separated from an oil/water mixture by simple immersing the sponge into the mixture and subsequent squeezing the sponge. All of these features make this sponge the most promising oil sorbent that will replace commercial non-woven PP fabrics.

Incorporation of graphene into silica-based aerogels and application for water remediation

Graphene/silica nanocomposites in the form of highly porous aerogels are obtained for the first time by integrating a novel approach for the production of low defectivity graphene with a two-step route for the synthesis of a silica-based monolith.

Tracking Structural Changes in Lipid-based Multicomponent Food Materials due to Oil Migration by Microfocus Small-Angle X-ray Scattering

One of the major problems in the confectionery industry is chocolate fat blooming, that is, the formation of white defects on the chocolate surface due to fat crystals. Nevertheless, the mechanism responsible for the formation of chocolate fat blooming is not fully understood yet. Chocolate blooming is often related to the migration of lipids to the surface followed by subsequent recrystallization. Here, the migration pathway of oil into a cocoa butter matrix with different dispersed particles was investigated by employing microfocus small-angle X-ray scattering and contact angle measurements. Our results showed that the chocolate powders get wet by the oil during the migration process and that the oil is migrating into the pores within seconds. Subsequently, cocoa butter is dissolved by the oil, and thus, its characteristic crystalline structure is lost. The chemical process provoked by the dissolution is also reflected by microscopical changes of the surface morphology of chocolate model samples after several hours from the addition of oil to the sample. Finally, the surface morphology was investigated before and after oil droplet exposure and compared to that of water exposure, whereby water seems to physically migrate through the particles, namely cocoa powder, sucrose, and milk powder, which dissolve in the presence of water.

Superhydrophobic cuprous oxide nanostructures on phosphor-copper meshes and their oil-water separation and oil spill cleanup

A simple aqueous solution-immersion process was established to fabricate highly dense ordered Cu2O nanorods on commercial phosphor-copper mesh, with which the preparation was accomplished in distilled water. The present method, with the advantages of simple operation, low cost, short reaction time, and environmental friendliness, can be well adopted to fabricate desired Cu2O nanostructures on the phosphor-copper mesh under mild conditions. After surface modification with 1-dodecanethiol, the Cu2O nanostructure obtained on the phosphor-copper mesh exhibits excellent superhydrophobicity and superoleophilicity. Besides, a "mini boat" made from the as-prepared superhydrophobic phosphor-copper mesh can float freely on water surface and in situ collect oil from water surface. This demonstrates that the present approach, being facile, inexpensive, and environmentally friendly, could find promising application in oil-water separation and off shore oil spill cleanup.