Direct electrochemical synthesis of reduced graphene oxide (rGO)/copper composite films and their electrical/electroactive properties

Enhanced Conductivity of Multilayer Copper-Carbon Nanofilms via Plasma Immersion Deposition

Although room-temperature superconductivity is still difficult to achieve, researching materials with electrical conductivity significantly higher than that of copper will be of great importance in improving energy efficiency, reducing costs, lightening equipment weight, and enhancing overall performance. Herein, this study presents a novel copper-carbon nanofilm composite with enhanced conductivity which has great applications in the electronic devices and electrical equipment. Multilayer copper-carbon nanofilms and interfaces with superior electronic structures are formed based on copper materials using plasma immersion nanocarbon layer deposition technology, effectively enhancing conductivity. Experimental results show that for a five-layer copper-carbon nanofilm composite, the conductivity improves significantly when the thickness of the carbon nanofilm increases. When the carbon nanofilm accounts for 16% of the total thickness, the overall conductivity increases up to 30.20% compared to pure copper. The mechanism of the enhanced conductivity is analyzed including roles of copper atom adsorption sites and electron migration pathways by applying effective medium theory, first-principles calculations and density of states analysis. Under an applied electric field, the high-density electrons in the copper film can migrate into the nanocarbon film, forming highly efficient electron transport channels, which significantly enhance the material's conductivity. Finally, large-area electrode coating equipment is developed based on this study, providing the novel and robust strategy to enhance the conductivity of copper materials, which enables industrial application of copper-carbon nanocomposite films in the field of high conductivity materials.

Breaking the Intrinsic Strength-Ductility Tradeoff in Graphene-Metal Composites

Small carbon materials, such as graphene, offer excellent mechanical strength. Micro/nano carbon materials are often dispersed into a metal matrix to form bulk composites with mechanical enhancement. Despite technical progress, such composites intrinsically suffer from a trade-off condition between strength and ductility because the load transfer path forms between mechanically strong yet chemically inert micro/nano carbon materials or between the carbon-metal interfaces. In other words, conventional carbon and metal composites become stronger with increasing carbon contents, but the weak interfaces also increase, leading to premature failure. In this regard, crucial advances are presented toward breaking the strength-ductility trade-off condition by utilizing Axially bi-Continuous Graphene-Nickel (ACGN) wires. This innovative ACGN achieves excellent combined strength and ductility-the highest among the current Ni-, Al-, and Cu-based carbon-enhanced metal matrix composites. For example, the ultimate strength and failure strain of 25-µm-diameter ACGN wires are improved by 71.76% and 58.24%, compared to their counterparts. The experimental and theoretical analyses indicate that the graphene-nickel interplay via their axially bi-continuous structure is the main underlying mechanism for the superb mechanical behavior. In specific, the continuous graphene, in addition to effective load-sharing, passivates the free surface of fine wire, forming dislocation pileups along the graphene-nickel interface and, therefore, hindering localized necking.

Cerium Methacrylate Assisted Preparation of Highly Thermally Conductive and Anticorrosive Multifunctional Coatings for Heat Conduction Metals Protection

Preparing polymeric coatings with well corrosion resistance and high thermal conductivity (TC) to prolong operational life and ensure service reliability of heat conductive metallic materials has long been a substantive and urgent need while a difficult task. Here we report a multifunctional epoxy composite coating (F-CB/CEP) by synthesizing cerium methacrylate and ingeniously using it as a novel curing agent with corrosion inhibit for epoxy resin and modifier for boron nitride through "cation-π" interaction. The prepared F-CB/CEP coating presents a high TC of 4.29 W m-1 K-1, which is much higher than other reported anti-corrosion polymer coatings and thereby endowing metal materials coated by this coating with outstanding thermal management performance compared with those coated by pure epoxy coating. Meanwhile, the low-frequency impedance remains at 5.1 × 1011 Ω cm2 even after 181 days of immersion in 3.5 wt% NaCl solution. Besides, the coating also exhibits well hydrophobicity, self-cleaning properties, temperature resistance and adhesion. This work provides valuable insights for the preparation of high-performance composite coatings with potential to be used as advanced multifunctional thermal management materials, especially for heat conduction metals protection.

Fabrication of modified electrode by reduced graphene oxide (rGO) and polyaniline (PANI) for enhancing azo dye decolorization in bio-electrochemical systems (BESs)

Bio-electrochemical systems (BESs) have attracted wide attention in the field of wastewater treatment owing to their fast electron transfer rate and high performance. Unfortunately, the low electro-chemical activity of carbonaceous materials commonly used in BESs remains a bottleneck for their practical applications. Especially, for refractory pollutants remediation, the efficiency is largely limited by the cathode property in term of (bio)-electrochemical reduction of highly oxidized functional groups. Herein, a reduced graphene oxide (rGO) and polyaniline (PANI) modified electrode was fabricated via two-step electro-deposition using carbon brush as raw material. Benefiting from the modified graphene sheets and PANI nanoparticles, the rGO/PANI electrode shows highly conductive network with the electro-active surface area increased by 12 times (0.013 mF cm^-2) and the charge transfer resistance decreased by 92% (0.23Ω) comparing with the unmodified one. Most importantly, the rGO/PANI electrode used as abiotic cathode achieves highly efficient azo dye removal from wastewater. The highest decolorization efficiency reaches 96 ± 0.03% within 24 h and the maximum decolorization rate is as high as 20.9 ± 1.45 g h^-1·m^-3. The features of improved electro-chemical activity and enhanced pollutant removal efficiency provide a new insight toward development of high performance BESs via electrode modification for practical application.

Study on Pulse-Reverse Electroplating Process for the Manufacturing of a Graphene-Based Coating

This work investigates the feasibility of increasing the electric conductivity of an AA1370 aluminium wire by using pulse-reverse electrodeposition to realize Cu-Graphene composite coating. The graphene adopted was in the form of nanoplates (GnP). To study the effects of plating parameters, a 2³ factorial plan was developed and tested. During the tests, the following process parameters were varied: the current density, the frequency and the duty cycle. The ANalysis Of VAriance (ANOVA)) was adopted to evaluate their influence on the coated wires' morphology and electrical conductivity resistance. The results show that all the tested conditions allow good compactness to the coating, and the amount of graphene is well incorporated within the microstructure of the copper deposit. In addition, in the best conditions, the electrical resistivity decreases up to 3.4% than the uncoated aluminum.

Preparation of graphene/copper composites with a thiophenol molecular junction for thermal conduction application

An electron thermal conduction route is constructed between graphene and Cu using a thiophenol molecular junction.

Scalable Preparation of Ultrathin Graphene-Reinforced Copper Composite Foils with High Mechanical Properties and Excellent Heat Dissipation

As an important basic material of electronic equipment, copper (Cu) foils should have a small thickness, good mechanical properties, and excellent thermal conductivity. However, preparing an ultrathin Cu foil with good properties remains challenging. Herein, we report an electroless deposition (ELD) strategy for the facile and scalable preparation of an ultrathin freestanding nickel-coated graphene (NCG)/Cu composite foil in a short time of 25 min. The NCG can significantly improve the mechanical and physical properties of composite foils. Experimental results reveal that the NCG/Cu composite foil manifests the best performance when the NCG concentration in an ELD bath was 30 mg/L. The composite foil evidenced a thickness of 1.1 μm, a high tensile strength of 338.7 MPa, and a high thermal conductivity of 431.2 W/mK. Compared with the pure Cu foil, both bending times and elastic modulus are increased by 298.1 and 737.3%, respectively. Remarkably, the composite foil has excellent heat dissipation performance, showing enormous potential as a heat sink material. This work proposes a new method for manufacturing the ultrathin graphene-reinforced Cu composite foil with high performance for numerous applications.

Electrochemical reduction of CO2 to ethylene on Cu/Cu x O-GO composites in aqueous solution

Here, we present fabrication of Graphene oxide (GO) supported Cu/Cu x O nano-electrodeposits which can efficiently and selectively electroreduce CO2 into ethylene with a faradaic efficiency (F.E) of 34% and a conversion rate of 194 mmol g-1 h-1 at -0.985 V vs. RHE. The effect of catalyst morphology, working electrode fabricational techniques, the extent of metal-GO interaction and the oxide content in Cu/Cu x O, was studied in detail so as to develop a protocol for the fabrication of an active, stable and selective catalyst for efficient electro-production of ethylene from CO2. Moreover, a detailed comparative study about the effect of the GO support, and the nature of the cathodic collection substrate used for the electro-deposition is presented.

Synthesis of graphene via electrochemical exfoliation in different electrolytes for direct electrodeposition of a Cu/graphene composite coating

Directly dispersing graphene into an electrolyte still remains a crucial difficulty in electrodepositing a graphene enhanced composite coating onto electrical contact materials. Herein, graphene was synthesized via electrochemical exfoliation in an N,N-dimethylformamide (DMF)/H₂O solution containing (NH₄)₂SO₄. The electrochemically exfoliated graphene nanosheets (GNs) were directly dispersed by sonication. In comparison with graphene synthesized from aqueous solution, the GNs electrochemically exfoliated in the DMF/H₂O–(NH₄)₂SO₄ solution exhibit a lower degree of oxidation. Cu/graphene composite coatings were subsequently electrodeposited onto Cu foils by adding Cu²⁺ into the as-fabricated graphene solution. The surface nanostructure of the Cu/graphene composite coatings was transformed from loose pine needles to a uniform and compact structure with an increase in the concentration of Cu²⁺, which indicated that the controllable synthesis of Cu/graphene composite coatings with different performances could be achieved in graphene dispersions after adding Cu²⁺. In order to synthesize graphene via electrochemical exfoliation and directly electrodeposit a Cu/graphene composite coating without adding CuSO₄ or any other additive, an attempt was made to directly electrodeposit a Cu/graphene composite coating in CuSO₄/DMF/H₂O solution after electrochemical exfoliation.

Electrochemically exfoliated graphene was directly dispersed in the DMF/H₂O solution for electrodeposition of a Cu/graphene composite coating.

High current carrying and thermal conductive copper-carbon conductors

The surging demand for miniaturized compact devices has generated the need for new metal conductors with high current carrying ampacity, electric and thermal conductivity. Herein, we report carbon-metal conductors that exhibit a high breakdown current density (39% higher than copper) and electrical conductivity (e.g. 63% higher than that of copper at 363 K) in a broad temperature range. The mechanistic studies of thermal conductivity through first-principle modeling show that the multilayer graphene percolation networks efficiently decrease the electron-phonon coupling in the copper-graphene composites, even if phonon modes are activated at a high temperature. These results imply that the copper-based composites have the potential to be the next generation metal conductor with high electrical and thermal conductivity, as well as excellent current-carrying ampacity. More importantly, the developed composite can be deployed in the ink form, making it possible to be utilized by the microelectronic fabrication process.

Hydrogen sulfide gas sensor based on copper/graphene oxide coated multi-node thin-core fiber interferometer

A hydrogen sulfide gas sensor based on a copper/graphene oxide (Cu/GO) coated multi-point thin-core fiber Mach-Zehnder interferometer is proposed and experimentally demonstrated. The single-mode fiber (SMF) is sandwiched between the thin-core-fiber-1 (TCF-1) and thin-core-fiber-2 (TCF-2), and the SMF-TCF-1-SMF-TCF-2-SMF Mach-Zehnder interferometer is obtained. In order to detect the concentration of hydrogen sulfide, Cu/GO composite sensitive film was coated on the outside surface of two thin-core fibers. When the composite film absorbs the gases, it leads to a change of the effective refractive index of the cladding and causes the regular shift of dip wavelength. The result indicates that the thickness of the sensitive film is 1.6 μm. With the increase of concentration of hydrogen sulfide, the transmission spectra appear blueshift in the range of 0-60 ppm H₂S. The linearity of 0.9884 and sensitivity of 4.83 pm/ppm are achieved. In addition, the dynamic response time and recovery time of the hydrogen sulfide sensor are about 32 s and 52 s, respectively. This sensor has the advantages of the small size, simple structure, and easy manufacture, and it is suitable for the detection of trace hydrogen sulfide.

Direct determination of graphene amount in electrochemical deposited Cu-based composite foil and its enhanced mechanical property

The amount of graphene (Gr) in a composite plays a key role in enhancing the performance of the composite.

A Green Approach to the Synthesis of Reduced Graphene Oxide using Sodium Humate

A green and simple chemistry approach was demonstrated to prepare reduced graphene oxide (rGO) using sodium humate (SH) as the reducing agent. Without using toxic and harmful chemicals, this method is environmentally friendly and suitable for the large-scale production of graphene. At first, the improved Hummers method to oxidize graphite for the synthesis of graphene oxide (GO) was applied, and then the as-prepared GO was reduced by SH to form rGO. Characterization was performed using Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive X-ray spectroscopy (EDX), X-ray photoelectron spectrometry (XPS) and Raman spectra. The intensity ratio of the D and G band (ID/IG) of GO after reduction with SH increases from 0.96 (GO) to 1.11 (rGO), the results obtained from the Raman spectra proved high purity of the final products.

Fabrication of Binder-Free Pencil-Trace Electrode for Lithium-Ion Battery: Simplicity and High Performance

A binder-free and solvent-free pencil-trace electrode with intercalated clay particles (mainly SiO2) is prepared via a simple pencil-drawing process on grinded Cu substrate with rough surface and evaluated as an anode material for lithium-ion battery. The pencil-trace electrode exhibits a high reversible capacity of 672 mA h g(-1) at 100 mA g(-1) after 100 cycles, which can be attributed to the unique multilayered graphene particles with lateral size of few micrometers and the formation of LixSi alloys generated by interaction between Li(+) and an active Si produced in the electrochemical reduction of nano-SiO2 in the clay particles between the multilayered graphene particles. The multilayered graphene obtained by this process consists of 1 up to 20 and occasionally up to 50 sheets and thus can not only help accommodating the volume change and alleviating the structural strain during Li ion insertion and extraction but also allow rapid access of Li ions during charge-discharge cycling. Drawing with a pencil on grinded Cu substrate is not only very simple but also cost-effective and highly scalable, easily establishing graphitic circuitry through a solvent-free and binder-free approach.

Electrochemical reduction of bulk graphene oxide materials

1D–3D reduced graphene materials can be prepared by means of a simple electrochemical reduction process.

Simple approach to advanced binder-free nitrogen-doped graphene electrode for lithium batteries

A binder-free nitrogen-doped reduced graphene oxide electrode is prepared, which imparts lower electrode resistance and thus results in excellent LIB performance. This method is highly reproducible, effective and also scalable for commercial use.

Conductive enhancement of copper/graphene composites based on high-quality graphene

In this paper, we report an electrical conductivity enhanced copper/graphene composite based on high-quality graphene (HQG) via processes involving graphene-coated copper powders through ball milling, and subsequent spark plasma sintering (SPS).

Investigating the nano-tribological properties of chemical vapor deposition-grown single layer graphene on SiO2substrates annealed in ambient air

Nano-tribological properties of graphene have attracted a lot of research interest in the last few years.