More dominant shear flow effect assisted by added carbon nanotubes on crystallization kinetics of isotactic polypropylene in nanocomposites

The Development of Poly(lactic acid) (PLA)-Based Blends and Modification Strategies: Methods of Improving Key Properties towards Technical Applications-Review

The widespread use of poly(lactic acid) (PLA) from packaging to engineering applications seems to follow the current global trend. The development of high-performance PLA-based blends has led to the commercial introduction of various PLA-based resins with excellent thermomechanical properties. The reason for this is the progress in the field of major PLA limitations such as low thermal resistance and poor impact strength. The main purpose of using biobased polymers in polymer blends is to increase the share of renewable raw materials in the final product rather than its possible biodegradation. However, in the case of engineering applications, the focus is on achieving the required properties rather than maximizing the percentage of biopolymer. The presented review article discusses the current strategies to optimize the balance of the key features such as stiffness, toughness, and heat resistance of PLA-based blends. Improving of these properties requires molecular structural changes, which together with morphology, crystallinity, and the influence of the processing conditions are the main subjects of this article. The latest research in this field clearly indicates the high potential of using PLA-based materials in highly demanding applications. In the case of impact strength modification, it is possible to obtain values close to 800 J/m, which is a value comparable to polycarbonate. Significant improvement can also be confirmed for thermal resistance results, where heat deflection temperatures for selected types of PLA blends can reach even 130 °C after modification. The modification strategies discussed in this article confirm that a properly conducted process of selecting the blend components and the conditions of the processing technique allows for revealing the potential of PLA as an engineering plastic.

Epitaxial Crystallization of Poly(ε-caprolactone) on Reduced Graphene Oxide at a Low Shear Rate by In Situ SAXS/WAXD Methods

The interfacial interaction between polymers and reinforcements has a positive effect on the properties of polymer nanocomposites, and a further study on the evolution of this interfacial interaction under a shear field is conducive to reasonable regulation of the properties of polymer nanocomposites. For this purpose, epitaxial crystallization of poly(ε-caprolactone) (PCL) on reduced graphene oxide (RGO) is investigated by shearing at the shear rate of 3 s-1 by in situ synchrotron radiation. In situ two-dimensional small-angle X-ray scattering (2D SAXS) results suggest that the imposed shear field promotes the orientation of the polymer chains, resulting in the formation of a large periodic structure of PCL on the RGO surface. In addition, higher shear temperatures facilitate the conformational adjustment of the PCL molecular chain on RGO at the shear rate of 3 s-1, resulting in the formation of thicker lamellae. In situ two-dimensional wide-angle X-ray diffraction (2D WAXD) results show that shear enhances the crystallinity of the PCL/RGO nanocomposite and promotes the oriented growth of epitaxial and bulk crystals. The current findings can improve the understanding of the structural evolution behavior of PCL/RGO nanocomposites after shear and especially enhance dramatically our understanding of the underlying mechanism of influence of shear on interfacial epitaxial crystallization in polymer/graphene nanocomposite systems.

Melt-Mixed Thermoplastic Nanocomposite Containing Carbon Nanotubes and Titanium Dioxide for Flame Retardancy Applications

The study of polymeric nanocomposites is a possible alternative to conventional flame retardants. The aim of the present work is to investigate the effects of carbon-nanotubes (CNT) and TiO₂ nanoparticles (NPs) on the thermo-mechanical, flammability, and electrical properties of polypropylene (PP). In this work, PP-TiO₂/CNT nanocomposites were obtained with TiO₂/CNT mixtures (ratio 1:2) through the melt extrusion process, with different weight percentage of nanoparticles (1, 5, and 10 wt %). The PP-TiO₂/CNT nanocomposites were characterized by DSC, TGA, MFI, FTIR, XRD, and SEM. It was possible to determine that the thermal stability of the PP increases when increasing the content of NPs. A contrary situation is observed in the degree of crystallinity and thermo-oxidative degradation, which decreased with respect to pure PP. The TiO₂ NPs undergo coalition and increase their size at a lower viscosity of the nanocomposite (1 and 5 wt %). The mechanical properties decreased slightly, however, the Young's modulus presented an improvement of 10% as well as electrical conductivity, this behavior was noted in nanocomposites of 10 wt % of NPs. Flammability properties were measured with a cone calorimeter, and a reduction in the peak heat release rate was observed in nanocomposites with contents of nanoparticles of 5 and 10 wt.

Polyethylenimine Assisted Bio-Inspired Surface Functionalization of Hexagonal Boron Nitride for Enhancing the Crystallization and the Properties of Poly(Arylene Ether Nitrile)

Semi-crystalline poly(arylene ether nitrile) (PEN) has exhibited remarkable potential in various fields. However, the inherent drawbacks of PEN such as slow crystalline rate and low crystallinity limit its further development. To alleviate this problem, the choice of nanofiller as nucleation agent and the interfacial compatibility between nanofiller and PEN matrix are two momentous factors that need to be considered. Accordingly, in this work, functionalized hexagonal boron nitride (h-BN@(PDA+PEI)) was successfully synthesized via polyethylenimine (PEI) assisted bio-inspired surface functionalization, and then homogeneously dispersed in the PEN resin using solution casting method to obtain functional polymer nanocomposite films with strengthening the crystallization behavior, mechanical and dielectric properties. Various testing methods including differential scanning calorimetry (DSC), scanning electron microscopy (SEM), X-ray diffraction (XRD), and polarizing microscope (POM) were applied to intricately analyze the effect of h-BN@(PDA+PEI) on the crystallization behavior of PEN composites. The testing results certificated that the h-BN@(PDA+PEI) can effectively improve the crystallinity (from 6.56% to 14.90%), and the spherulite size of PEN was reduced while the nucleation density of nanocomposites was raised. Furthermore, the non-isothermal crystallization kinetics demonstrated that 2 wt% h-BN@(PDA+PEI) could significantly reduce the cold crystallization temperature (T_p) and the crystallization activation energy (E_a) (from 359.7 KJ/mol to 292.8 KJ/mol), while it improved the crystallization rate (K_c) of PEN. In addition, the mechanical and dielectric properties of nanocomposite films were also reinforced to further broaden the application of semi-crystalline PEN. Therefore, the h-BN@(PDA+PEI) can function as an effectual nucleating agent and enhance the performance of PEN.

Non-Isothermal Crystallisation Kinetics of Carbon Black- Graphene-Based Multimodal-Polyethylene Nanocomposites

The effect of carbon black (CB) and microwave-induced plasma graphene (g) on the crystallisation kinetics of the multimodal high-density polyethylene was studied under non-isothermal conditions. The non-isothermal crystallisation behaviour of the multimodal-high-density polyethylene (HDPE), containing up to 5 wt.% graphene, was compared with that of neat multimodal-HDPE and its carbon black based nanocomposites. The results suggested that the non-isothermal crystallisation behaviour of polyethylene (PE)-g nanocomposites relied significantly on both the graphene content and the cooling rate. The addition of graphene caused a change in the mechanism of the nucleation and the crystal growth of the multimodal-HDPE, while carbon black was shown to have little effect. Combined Avrami and Ozawa equations were shown to be effective in describing the non-isothermal crystallisation behaviour of the neat multimodal-HDPE and its nanocomposites. The mean activation energy barrier (ΔE), required for the transportation of the molecular chains from the melt state to the growing crystal surface, gradually diminished as the graphene content increased, which is attributable to the nucleating agent effect of graphene platelets. On the contrary, the synergistic effect resulting from the PE-CB nanocomposite decreased the ΔE of the neat multimodal-HDPE significantly at the lowest carbon black content.

Effect of benzoic acid surface modified alumina nanoparticles on the mechanical properties and crystallization behavior of isotactic polypropylene nanocomposites

The effect of benzoic acid (BA) surface modified alumina (Al₂O₃) nanoparticles (NPs) on the mechanical properties and crystallization behavior of isotactic polypropylene (iPP) nanocomposites was studied. Characterization of the modified Al₂O₃ NPs (BA-Al₂O₃) by FTIR and XRD analyses confirmed that benzoic acid molecules chemisorb on the surface of the NPs, forming benzene groups-rich microstructures. A considerable increase in the tensile strength, flexural modulus, and toughness was observed for the nanocomposites with only 0.2 wt% BA-Al₂O₃. Enhanced interfacial adhesion with the matrix was achieved, which enabled effective reinforcement of the nanocomposites. The higher crystallization temperature along with shorter crystallization halftime indicated the higher nucleation activity of BA-Al₂O₃. Furthermore, the interchain conformational ordering of iPP was significantly accelerated in the presence of the BA-Al₂O₃ NPs. The CH-π interaction between the polymer and BA-Al₂O₃ NPs was considered to facilitate the attachment of the iPP chains and stimulate conformational ordering, crystallization, as well as mechanical properties of nanocomposites.

Evolution of cellular morphologies and crystalline structures in high-expansion isotactic polypropylene/cellulose nanofiber nanocomposite foams

Herein, the development of cell morphology and crystalline microstructure of injection-molded isotactic polypropylene/cellulose nanofiber (PP/CNF) composite foams with 2-10-fold expansion ratios was investigated through scanning electron microscopy (SEM), wide-angle X-ray diffraction (WAXD), and small-angle X-ray scattering (SAXS). Compared with isotactic polypropylene (iPP) foams, the added CNF improved the cell morphology and resulted in a great reduction in cell size. Additionally, the PP lamella orientation and crystal type were notably altered during the core-back FIM process. As the expansion ratio increased, the original isotropic lamellae in the iPP foams were transformed into an oriented lamellar structure and then further transformed into a typical shish-kebab structure, while hybrid shish-kebab structures were simultaneously generated in the high-expansion PP/CNF nanocomposite foams. Accordingly, the highest content of β-crystals was observed in the low-expansion iPP foams. In contrast, the β-crystal content in PP/CNF composites decreased monotonously as the expansion ratio increased, which resulted from the combined effects of CNF's nucleating ability for α-crystals and the more dominant extensional flow effect assisted by the added CNF.

Shear-induced enhancements of crystallization kinetics and morphological transformation for long chain branched polylactides with different branching degrees

The effects of long chain branching (LCB) degree on the shear-induced isothermal crystallization kinetics of a series of LCB polylactides (LCB PLAs) have been investigated by using rotational rheometer, polarized optical microscopy (POM) and scanning electron microscopy (SEM). Dynamic viscoelastic properties obtained by small-amplitude oscillatory shear (SAOS) tests indicate that LCB PLAs show more broadened relaxation time spectra with increasing LCB degree. Upon a pre-shear at the shear rate of 1 s⁻¹ LCB PLAs show much faster crystallization kinetics than linear PLA and the crystallization kinetics is enhanced with increasing LCB degree. By modeling the system as a suspension the quantitative evaluation of nucleation density can be derived from rheological experiments. The nucleation density is greatly enhanced with increasing LCB degree and a saturation in shear time is observed. Crystalline morphologies for LCB PLAs observed by POM and SEM demonstrate the enhancement of nucleation density with increasing LCB degree and a transformation from spherulitic to orientated crystalline morphologies. The observation can be ascribed to longer relaxation time of the longest macromolecular chains and broadened, complex relaxation behaviors due to the introduction of LCB into PLA, which is essential in stabilizing the orientated crystal nuclei after pre-shear.