Radiation-Grafted Membranes for Polymer Electrolyte Fuel Cells: Current Trends and Future Directions

Designing Advanced Cross-Linked Proton Exchange Membranes with Enhanced Structural Homogeneity and Proton Conductivity via Radiation-Induced RAFT Polymerization

This study introduces an innovative approach to fabricate well-defined cross-linked proton exchange membranes (PEMs) using radiation-induced reversible addition-fragmentation chain transfer (RAFT)-mediated polymerization on cost-effective ethylene tetrafluoroethylene (ETFE) films. The incorporation of the RAFT mechanism into the cross-linking process significantly enhanced structural homogeneity, providing uninterrupted proton conductivity. Thorough characterizations confirmed the successful grafting of polystyrene (PS) chains onto ETFE films and subsequent sulfonation. Despite a reduction in proton conductivity attributed to restricted chain movements, a notable improvement in chemical stability was observed after cross-linking reactions. Chemical stability of the cross-linked membranes increased approximately 4-fold compared to those synthesized without a cross-linker. The synthesized PEMs with degrees of grafting at 45% and 67% demonstrated superior proton conductivity, outperforming various alternatives, including commercial Nafion samples. Specifically, these cross-linked membranes exhibited promising proton conductivity values of 93.7 and 139.1 mS cm-1, respectively. This work highlights the potential of radiation-induced RAFT-mediated polymerization in carrying out cross-linking reactions as an efficient pathway for designing well-defined high-performance PEMs, offering enhanced homogeneity and conductivity compared to existing literature counterparts.

Aryl ether-free polymer electrolytes for electrochemical and energy devices

Anion exchange polymers (AEPs) play a crucial role in green hydrogen production through anion exchange membrane water electrolysis. The chemical stability of AEPs is paramount for stable system operation in electrolysers and other electrochemical devices. Given the instability of aryl ether-containing AEPs under high pH conditions, recent research has focused on quaternized aryl ether-free variants. The primary goal of this review is to provide a greater depth of knowledge on the synthesis of aryl ether-free AEPs targeted for electrochemical devices. Synthetic pathways that yield polyaromatic AEPs include acid-catalysed polyhydroxyalkylation, metal-promoted coupling reactions, ionene synthesis via nucleophilic substitution, alkylation of polybenzimidazole, and Diels-Alder polymerization. Polyolefinic AEPs are prepared through addition polymerization, ring-opening metathesis, radiation grafting reactions, and anionic polymerization. Discussions cover structure-property-performance relationships of AEPs in fuel cells, redox flow batteries, and water and CO2 electrolysers, along with the current status of scale-up synthesis and commercialization.

"All in One" Strategy for Achieving Superprotonic Conductivity by Incorporating Strong Acids into a Robust Imidazole-Linked Covalent Organic Framework

The fabrication of solid-state proton-conducting electrolytes possessing both high performance and long-life reusability is significant but challenging. An "all-in-one" composite, H3PO4@PyTFB-1-SO3H, including imidazole, sulfonic acid, and phosphoric acid, which are essential for proton conduction, was successfully prepared by chemical post-modification and physical loading in the rationally pre-synthesized imidazole-based nanoporous covalent organic framework (COF), PyTFB-1. The resultant H3PO4@PyTFB-1-SO3H exhibits superhigh proton conductivity with its value even highly up to 1.15 × 10-1 S cm-1 at 353 K and 98% relative humidity (RH), making it one of the highest COF-based composites reported so far under the same conditions. Experimental studies and theoretical calculations further confirmed that the imidazole and sulfonic acid groups have strong interactions with the H3PO4 molecules and the synergistic effect of these three groups dramatically improves the proton conductivity properties of H3PO4@PyTFB-1-SO3H. This work demonstrated that by aggregating multiple proton carriers into one composite, effective proton-conducting electrolyte can be feasibly achieved.

Converting Nafion into Li+ -Conductive Nanoporous Materials

Sulfonated polymers have long been used as proton-conducting materials in fuel cells, and their ionic transport features are highly attractive for electrolytes in lithium-ion/metal batteries (LIBs/LMBs). However, most studies are still based on a preconceived notion of using them directly as polymeric ionic carriers, which precludes exploring them as nanoporous media to construct efficient lithium ions (Li+ ) transport network. Here, effective Li+ -conducting channels realized by swelling nanofibrous Nafion is demonstrated, which is a classical sulfonated polymer in fuel cells. The sulfonic acid groups, interact with LIBs liquid electrolytes to form porous ionic matrix of Nafion and assist partial desolvation of Li+ -solvates to further enhance Li+ transport. Li-symmetric cells and Li-metal full cells (Li4 Ti5 O12 or high-voltage LiNi0.6 Co0.2 Mn0.2 O2 as a cathode) with such membrane show excellent cycling performance and stabilized Li-metal anode. The finding provides a strategy to convert the vast sulfonated polymer family into efficient Li+ electrolyte, promoting the development of high-energy-density LMBs.

Bibliometrics of Functional Polymeric Biomaterials with Bioactive Properties Prepared by Radiation-Induced Graft Copolymerisation: A Review

Functional polymeric biomaterials (FPBMs) with bioactive characteristics obtained by radiation-induced graft copolymerisation (RIGC) have been subjected to intensive research and developed into many commercial products. Various studies have reported the development of a variety of radiation-grafted FPBMs. However, no reports dealing with the quantitative evaluations of these studies from a global bibliographic perspective have been published. Such bibliographic analysis can provide information to overcome the limitations of the databases and identify the main research trends, together with challenges and future directions. This review aims to provide an unprecedented bibliometric analysis of the published literature on the use of RIGC for the preparation of FPBMs and their applications in medical, biomedical, biotechnological, and health care fields. A total of 235 publications obtained from the Web of Science (WoS) in the period of 1985-2021 were retrieved, screened, and evaluated. The records were used to manifest the contributions to each field and underline not only the top authors, journals, citations, years of publication, and countries but also to highlight the core research topics and the hubs for research excellence on these materials. The obtained data overviews are likely to provide guides to early-career scientists and their research institutions and promote the development of new, timely needed radiation-grafted FPBMs, in addition to extending their applications.

Direct Observation and Semiquantitative Analysis of Hierarchical Structures in Graft-Type Polymer Electrolyte Membranes Using the AFM Technique

The structural features of a polymer electrolyte membrane (PEM), consisting of polystyrene sulfonic acid (PSSA) grafted onto poly(ethylene-co-tetrafluoroethylene) (ETFE), can be characterized semiquantitatively by atomic force microscopy (AFM). The cross-sectional AFM phase images are converted to the binarized image by fitting two Gaussian functions. The domains correspond to hydrophilic PSSA domains and hydrophobic ETFE crystalline and amorphous regions, respectively, at lower and higher phase shift values. The area fraction of PSSA domains was consistent with the volume fraction determined by the grafting degree (GD). The dependence of the radius and interdomain distance of the PSSA domains on the GDs of PEMs shows discontinuous features at the threshold GD (39%). The former slightly increased from 10 to 12 nm and significantly increased to 17 nm at a GD greater than 39%; the latter decreased from 140 to 54 nm with increases in GDs up to 39% but inversely increased to 78 nm at a GD of 46%. This discontinuous change in radius and interdomain distance should be caused by the fusion of adjacent PSSA domains to form a larger size and spacing and thus less connectivity between each large domain, thereby lowering the conductivity at GD greater than 39%. We were able to demonstrate the existence of an ion-conducting hydrophilic path with a radius of approximately 10 nm. Even though it has received little attention in the past, it is expected to enable the design of electrolyte membrane functions in the future.

Polybenzimidazole Confined in Semi-Interpenetrating Networks of Crosslinked Poly (Arylene Ether Ketone) for High Temperature Proton Exchange Membrane

As a traditional high-temperature proton exchange membrane (HT-PEM), phosphoric acid (PA)-doped polybenzimidazole (PBI) is often subject to severe mechanical strength deterioration owing to the “plasticizing effect” of a large amount of PA. In order to address this issue, we fabricated the HT-PEMs with a crosslinked network of poly (arylene ether ketone) to confine polybenzimidazole in semi-interpenetration network using self-synthesized amino-terminated PBI (PBI-4NH₂) as a crosslinker. Compared with the pristine linear poly [2,2′-(p-oxdiphenylene)-5,5′-benzimidazole] (OPBI) membrane, the designed HT-PEMs (semi-IPN/xPBI), in the semi-IPN means that the membranes with a semi-interpenetration structure and x represent the combined weight percentage of PBI-4NH₂ and OPBI. In addition, they also demonstrate an enhanced anti-oxidative stability and superior mechanical properties without the sacrifice of conductivity. The semi-IPN/70PBI exhibits a higher proton conductivity than OPBI at temperatures ranging from 80 to 180 °C. The HT-PEMFC with semi-IPN/70PBI exhibits excellent H₂/O₂ single cell performance with a power density of 660 mW cm⁻² at 160 °C with flow rates of 250 and 500 mL min⁻¹ for dry H₂ and O₂ at a backpressure of 0.03 MPa, which is 18% higher than that of OPBI (561 mW cm⁻²) under the same test conditions. The results indicate that the introduction of PBI containing crosslinked networks is a promising approach to improve the comprehensive performance of HT-PEMs.

Recent progress in environmental applications of functional adsorbent prepared by radiation techniques: A review

Environmental pollution has been accelerated due to fast urbanization and industrialization, and thus hazardous contaminants removal and valuable metal recovery have become urgent. Adsorption has become a promising technology for water treatment because of its advantages of low-cost, good reusability, low energy consumption, high capacity and high selectivity. Particularly, radiation techniques including radiation induced graft copolymerization and radiation crosslinking have been found to be widely utilized to exploit adsorbents for water treatment. In this review, the current status and progress of adsorbents in environmental pollution in the past decade are summarized, including adsorbents (in form of particles, fiber and fabric, membrane, novel nanomaterials) synthesized by radiation induced graft copolymerization and hydrogel-based adsorbents fabricated by radiation crosslinking. Finally, further perspective on the development and challenge of adsorbents by radiation techniques is also suggested.

Investigation into the performance decay of proton-exchange membranes based on sulfonated heterocyclic poly(aryl ether ketone)s in Fenton's reagent

Sulfonated N-heterocyclic poly(aryl ether) proton-exchange membranes have potential applications in the fuel-cell field due to their favorable proton conduction capacity and stability. This paper investigates the changes in mass and performance decay, such as proton conduction and mechanical strength, of sulfonated poly(ether ether ketone)s (SPEEKs) and three sulfonated N-heterocyclic poly(aryl ether ketone) (SPPEK, SPBPEK-P-8, and SPPEKK-P) membranes in Fenton's oxidative experiment. The SPEEK membrane exhibited the worst oxidative stability. The oxidative stability of the SPPEK membrane is enhanced due to the introduction of phthalazinone units in the chains. The SPPEKK-P and SPBPEK-P-8 membranes exhibit better radical tolerance than the SPPEK membrane, with proton conductivity retention rates of 66% and 73% for 1 h oxidative treatment, respectively. In addition, the molecular chains of SPPEKK-P and SPBPEK-P-8 exhibit relatively little disruption. The pendant benzenesulfonic groups enhance the steric effects for reducing radical attacks on the ether bonds and reduce the hydration of molecular chains. The introduction of phthalazinone units decreases the rupture points in the main chain. Therefore, the radical tolerance of the membranes is improved. These results provide a reference for the design of highly stable sulfonated heterocyclic poly(aryl ether) membranes.

Fouling Prevention in Polymeric Membranes by Radiation Induced Graft Copolymerization

The application of membrane processes in various fields has now undergone accelerated developments, despite the presence of some hurdles impacting the process efficiency. Fouling is arguably the main hindrance for a wider implementation of polymeric membranes, particularly in pressure-driven membrane processes, causing higher costs of energy, operation, and maintenance. Radiation induced graft copolymerization (RIGC) is a powerful versatile technique for covalently imparting selected chemical functionalities to membranes' surfaces, providing a potential solution to fouling problems. This article aims to systematically review the progress in modifications of polymeric membranes by RIGC of polar monomers onto membranes using various low- and high-energy radiation sources (UV, plasma, γ-rays, and electron beam) for fouling prevention. The feasibility of the modification method with respect to physico-chemical and antifouling properties of the membrane is discussed. Furthermore, the major challenges to the modified membranes in terms of sustainability are outlined and the future research directions are also highlighted. It is expected that this review would attract the attention of membrane developers, users, researchers, and scientists to appreciate the merits of using RIGC for modifying polymeric membranes to mitigate the fouling issue, increase membrane lifespan, and enhance the membrane system efficiency.

Engineered Bioactive Polymeric Surfaces by Radiation Induced Graft Copolymerization: Strategies and Applications

The interest in developing antimicrobial surfaces is currently surging with the rise in global infectious disease events. Radiation-induced graft copolymerization (RIGC) is a powerful technique enabling permanent tunable and desired surface modifications imparting antimicrobial properties to polymer substrates to prevent disease transmission and provide safer biomaterials and healthcare products. This review aims to provide a broader perspective of the progress taking place in strategies for designing various antimicrobial polymeric surfaces using RIGC methods and their applications in medical devices, healthcare, textile, tissue engineering and food packing. Particularly, the use of UV, plasma, electron beam (EB) and γ-rays for biocides covalent immobilization to various polymers surfaces including nonwoven fabrics, films, nanofibers, nanocomposites, catheters, sutures, wound dressing patches and contact lenses is reviewed. The different strategies to enhance the grafted antimicrobial properties are discussed with an emphasis on the emerging approach of in-situ formation of metal nanoparticles (NPs) in radiation grafted substrates. The current applications of the polymers with antimicrobial surfaces are discussed together with their future research directions. It is expected that this review would attract attention of researchers and scientists to realize the merits of RIGC in developing timely, necessary antimicrobial materials to mitigate the fast-growing microbial activities and promote hygienic lifestyles.

Noble-Metal-Free Multicomponent Nanointegration for Sustainable Energy Conversion

Global energy and environmental crises are among the most pressing challenges facing humankind. To overcome these challenges, recent years have seen an upsurge of interest in the development and production of renewable chemical fuels as alternatives to the nonrenewable and high-polluting fossil fuels. Photocatalysis, photoelectrocatalysis, and electrocatalysis provide promising avenues for sustainable energy conversion. Single- and dual-component catalytic systems based on nanomaterials have been intensively studied for decades, but their intrinsic weaknesses hamper their practical applications. Multicomponent nanomaterial-based systems, consisting of three or more components with at least one component in the nanoscale, have recently emerged. The multiple components are integrated together to create synergistic effects and hence overcome the limitation for outperformance. Such higher-efficiency systems based on nanomaterials will potentially bring an additional benefit in balance-of-system costs if they exclude the use of noble metals, considering the expense and sustainability. It is therefore timely to review the research in this field, providing guidance in the development of noble-metal-free multicomponent nanointegration for sustainable energy conversion. In this work, we first recall the fundamentals of catalysis by nanomaterials, multicomponent nanointegration, and reactor configuration for water splitting, CO₂ reduction, and N₂ reduction. We then systematically review and discuss recent advances in multicomponent-based photocatalytic, photoelectrochemical, and electrochemical systems based on nanomaterials. On the basis of these systems, we further laterally evaluate different multicomponent integration strategies and highlight their impacts on catalytic activity, performance stability, and product selectivity. Finally, we provide conclusions and future prospects for multicomponent nanointegration. This work offers comprehensive insights into the development of cost-competitive multicomponent nanomaterial-based systems for sustainable energy-conversion technologies and assists researchers working toward addressing the global challenges in energy and the environment.

Synthesis and physiochemical performances of PVC-sodium polyacrylate and PVC-sodium polyacrylate-graphite composite polymer membrane

Three types (type-A, B, and C) of composite polymeric membranes (CPMs) based on poly vinyl chloride (PVC) and different fillers (sodium polyacrylate and sodium polyacrylate-graphite) soaked in water and 0.5 N HCl were prepared using solvent casting method. Different physicochemical parameters such as microscopic surface study, water uptake, perpendicular swelling, density, porosity (ε), ion exchange capacity, and conductivity of the as the prepared CPMs were evaluated. Interestingly, type-A CPM cast with filler-A has greater values of the above parameters except density and ionic conductivity than those of type-B and C CPMs. The water uptake of type-A, B and C composite membranes was respectively in the range of 220.42–534.70, 59.64–41.65, and 15.94–2.62%. Ion exchange capacity of type-A, B and C CPMs was in the range of 3.669 × 107–2.156 × 107, 5.948 × 107–1.258 × 107, and 1.454 × 107–1.201 × 107 m.eq.g−1 respectively while the conductivity order was type-A < B < C. These types of CPMs may be helpful in many applications including proton exchange membranes, fuel cell like devices, as sensors for different metals, gas purification, water treatment, and battery separators.

Green synthesis of olefin-linked covalent organic frameworks for hydrogen fuel cell applications

Green synthesis of crystalline porous materials for energy-related applications is of great significance but very challenging. Here, we create a green strategy to fabricate a highly crystalline olefin-linked pyrazine-based covalent organic framework (COF) with high robustness and porosity under solvent-free conditions. The abundant nitrogen sites, high hydrophilicity, and well-defined one-dimensional nanochannels make the resulting COF an ideal platform to confine and stabilize the H3PO4 network in the pores through hydrogen-bonding interactions. The resulting material exhibits low activation energy (Ea) of 0.06 eV, and ultrahigh proton conductivity across a wide relative humidity (10-90 %) and temperature range (25-80 °C). A realistic proton exchange membrane fuel cell using the olefin-linked COF as the solid electrolyte achieve a maximum power of 135 mW cm-2 and a current density of 676 mA cm-2, which exceeds all reported COF materials.

Coupled matrix kinetic Monte Carlo simulations applied for advanced understanding of polymer grafting kinetics

An innovative coupled matrix-based Monte Carlo (CMMC) concept has been applied to successfully assess the detailed description of the molecular build-up of linear and non-linear chains in the free-radical induced grafting of linear precursors chains.

Radiation Induced Surface Modification of Nanoparticles and their Dispersion in the Polymer Matrix

Polymer grafted inorganic nanoparticles attract significant attention, but pose challenges because of the complexity. In this work, a facile strategy to the graft polymer onto the surface of nanoparticles have been introduced. The vinyl functionalized SiO2 nanoparticles (NPs) were first prepared by the surface modification of the unmodified SiO2 using γ-methacryloxy propyl-trimethoxylsilane. The NPs were then mixed with polyvinylidene fluoride (PVDF), which was followed by the Co-60 Gamma radiation at room temperature. PVDF molecular chains were chemically grafted onto the surface of SiO2 nanoparticles by the linking of the double bond on the NPs. The graft ratio of PVDF on SiO2 NPs surface can be precisely controlled by adjusting the absorbed dose and reactant feed ratio (maximum graft ratio was 31.3 wt%). The strategy is simple and it should be applied to the surface modification of many other nanoparticles. The prepared PVDF-grafted SiO2 NPs were then dispersed in the PVDF matrix to make the nanocomposites. It was found that the modified NPs can be precisely dispersed into the PVDF matrix, as compared with pristine silica. The filling content of modifications SiO2 NPs on the PVDF nanocomposites is almost doubled than the pristine SiO2 counterpart. Accordingly, the mechanical property of the nanocomposites is significantly improved.

Covalent Organic Frameworks in Separation

In the wake of sustainable development, materials research is going through a green revolution that is putting energy-efficient and environmentally friendly materials and methods in the limelight. In this quest for greener alternatives, covalent organic frameworks (COFs) have emerged as a new generation of designable crystalline porous polymers for a wide array of clean-energy and environmental applications. In this contribution, we categorically review the merits and shortcomings of COF bulk powders, nanosheets, freestanding thin films/membranes, and membranes on porous supports in various separation processes, including separation of gases, pervaporation, organic solvent nanofiltration, water purification, radionuclide sequestration, and chiral separations, with particular reference to COF material pore size, host–guest interactions, stability, selectivity, and permeability. This review covers the fabrication strategies of nanosheets, films, and membranes, as well as performance parameters, and provides an overview of the separation landscape with COFs in relation to other porous polymers, while seeking to interpret the future research opportunities in this field.

Recent advances in synergistic effect promoted catalysts for preferential oxidation of carbon monoxide

We reviewed recent advances in catalysts for PROX with emphasis on synergistic effects that contribute to enhanced catalytic performance.

The alkali degradation of LDPE-based radiation-grafted anion-exchange membranes studied using different ex situ methods

Three different ex situ alkali degradation protocols were compared on single batches of LDPE-based radiation-grafted anion-exchange membranes (containing trimethylammonium, N-methylpiperidinium, and N-methylpyrrolidinium headgroups).

Ionizing Radiation for Preparation and Functionalization of Membranes and Their Biomedical and Environmental Applications

The use of ionizing radiation processing technologies has proven to be one of the most versatile ways to prepare a wide range of membranes with specific tailored functionalities, thus enabling them to be used in a variety of industrial, environmental, and biological applications. The general principle of this clean and environmental friendly technique is the use of various types of commercially available high-energy radiation sources, like ⁶⁰Co, X-ray, and electron beam to initiate energy-controlled processes of free-radical polymerization or copolymerization, leading to the production of functionalized, flexible, structured membranes or to the incorporation of functional groups within a matrix composed by a low-cost polymer film. The present manuscript describes the state of the art of using ionizing radiation for the preparation and functionalization of polymer-based membranes for biomedical and environmental applications.

Construction of High-Performance, High-Temperature Proton Exchange Membranes through Incorporating SiO2 Nanoparticles into Novel Cross-linked Polybenzimidazole Networks

The practical applications of phosphoric acid-doped polybenzimidazole (PA-PBI) as high-temperature proton exchange membranes (HT-PEMs) are mainly limited by their poor dimensional-mechanical stability at high acid doping levels (ADLs) and the leaching of PA from membranes during fuel cell operation. In this work, to overcome these issues, we fabricated novel cross-linked PBI networks with additional imidazole groups by employing a newly synthesized bibenzimidazole-containing dichloro compound as cross-linker and an arylether-type Ph-PBI as matrix. Ph-PBI featured by good solubility under high molecular weight offers satisfactory film-forming ability and mechanical strength using for the matrix. Importantly, the additional imidazole moieties in BIM-2Cl endow the cross-linked PBI membranes improved dimensional-mechanical stability with simultaneously enhanced ADLs and proton conductivity. Furthermore, superior acid retention capability is obtained by incorporating porous polyhydroxy SiO₂ nanoparticles into these cross-linked networks. As a result, the SiO₂/cross-linked PBI composite membranes are suitable to manufacture membrane electrode assemblies (MEAs), and an excellent H₂/O₂ cell performance with a peak power density of 497 mW cm^-2 at 160 °C under anhydrous conditions can be achieved.

Cleavage of the Graft Bonds in PVDF-g-St Films by Boiling Xylene Extraction and the Determination of the Molecular Weight of the Graft Chains

To determine the molecular weight of graft chains in grafted films, the polystyrene graft chains of PVDF-g-St films synthesized by a pre-irradiation graft method are cleaved and separated by boiling xylene extraction. The analysis of the extracted material and the residual films by FTIR, nuclear magnetic resonance (NMR), and gel permeation chromatography (GPC) analyses indicates that most graft chains are removed from the PVDF-g-St films within 72 h of extraction time. Furthermore, the molecular weight of the residual films decreases quickly within 8 h of extraction and then remains virtually unchanged up to 72 h after extraction time. The degradation is due to the cleavage of graft bonds, which is mainly driven by the thermal degradation and the swelling of graft chains in solution. This allows determination of the molecular weight of graft chains by GPC analysis of the extracted material. The results indicate that the PVDF-g-St prepared in this study has the structure where one or two graft chains hang from each PVDF backbone.