Optimal intensity and biomass density for biofuel production in a thin-light-path photobioreactor

Design a novel internally illuminated mirror photobioreactor to improve microalgae production through homogeneous light distribution

In this study, a novel internally illuminated mirror photobioreactor (IIM-PBR) was designed to improve microalgae biomass production through providing a homogenous light distribution in cultivation medium. The performance of the IIM-PBR was compared with internally illuminated control photobioreactor (IIC-PBR) and externally illuminated control photobioreactor (EIC-PBR) in terms of cell growth, wastewater treatment and bioproducts generation. Compared with the IIC-PBR and EIC-PBR, the IIM-PBR increased microalgae growth rate up to 60 % and 30%, respectively. Municipal wastewater treatment revealed that the IIM-PBR could significantly improve nutrients removal as the final removal efficiencies of 90%, 95% and 90% were obtained for nitrate, phosphate and COD, respectively. Moreover, the IIM-PBR increased the total bioproducts production by 89% and 46% compared to in the IIC-PBR and EIC-PBR, respectively. Based on the energy consumption calculation, the mirror's light-reflective properties of the IIM-PBR resulted in a significant reduction of total energy consumption (∼10 times).

Bioenergy, Biofuels, Lipids and Pigments—Research Trends in the Use of Microalgae Grown in Photobioreactors

This scientometric review and bibliometric analysis aimed to characterize trends in scientific research related to algae, photobioreactors and astaxanthin. Scientific articles published between 1995 and 2020 in the Web of Science and Scopus bibliographic databases were analyzed. The article presents the number of scientific articles in particular years and according to the publication type (e.g., articles, reviews and books). The most productive authors were selected in terms of the number of publications, the number of citations, the impact factor, affiliated research units and individual countries. Based on the number of keyword occurrences and a content analysis of 367 publications, seven leading areas of scientific interest (clusters) were identified: (1) techno-economic profitability of biofuels, bioenergy and pigment production in microalgae biorefineries, (2) the impact of the construction of photobioreactors and process parameters on the efficiency of microalgae cultivation, (3) strategies for increasing the amount of obtained lipids and obtaining biodiesel in Chlorella microalgae cultivation, (4) the production of astaxanthin on an industrial scale using Haematococcus microalgae, (5) the productivity of biomass and the use of alternative carbon sources in microalgae culture, (6) the effect of light and carbon dioxide conversion on biomass yield and (7) heterotrophy. Analysis revealed that topics closely related to bioenergy production and biofuels played a dominant role in scientific research. This publication indicates the directions and topics for future scientific research that should be carried out to successfully implement economically viable technology based on microalgae on an industrial scale.

Effects of incident light intensity and light path length on cell growth and oil accumulation in Botryococcus braunii (Chlorophyta)

Botryococcus braunii was cultured in different light path length under different incident light intensity to investigate the effect of light on alga growth as well as hydrocarbon and fatty acid accumulation. Results indicated that longer light path length required higher incident light intensity in order to meet the light requirement of algal growth and hydrocarbon accumulation during the course of cultivation. However, hydrocarbon profile was only affected by the incident light intensity and not influenced by the light path length. High incident light intensity enhanced the accumulation of hydrocarbons with longer carbon chains. Besides, the fatty acid content and profiles were significantly influenced by both incident light intensity and light path. Higher fatty acid content and higher percentage of C18 and monounsaturated fatty acid components were achieved at the higher incident light intensity and lower light path length. Taken together, these results are benefit to improve its biomass and oil productivity through the optimization of light and photobioreactor design.

Heterologous expression of mlrA in a photoautotrophic host - Engineering cyanobacteria to degrade microcystins

In this report, we establish proof-of-principle demonstrating for the first time genetic engineering of a photoautotrophic microorganism for bioremediation of naturally occurring cyanotoxins. In model cyanobacterium Synechocystis sp. PCC 6803 we have heterologously expressed Sphingopyxis sp. USTB-05 microcystinase (MlrA) bearing a 23 amino acid N-terminus secretion peptide from native Synechocystis sp. PCC 6803 PilA (sll1694). The resultant whole cell biocatalyst displayed about 3 times higher activity against microcystin-LR compared to a native MlrA host (Sphingomonas sp. ACM 3962), normalized for optical density. In addition, MlrA activity was found to be almost entirely located in the cyanobacterial cytosolic fraction, despite the presence of the secretion tag, with crude cellular extracts showing MlrA activity comparable to extracts from MlrA expressing E. coli. Furthermore, despite approximately 9.4-fold higher initial MlrA activity of a whole cell E. coli biocatalyst, utilization of a photoautotrophic chassis resulted in prolonged stability of MlrA activity when cultured under semi-natural conditions (using lake water), with the heterologous MlrA biocatalytic activity of the E. coli culture disappearing after 4 days, while the cyanobacterial host displayed activity (3% of initial activity) after 9 days. In addition, the cyanobacterial cell density was maintained over the duration of this experiment while the cell density of the E. coli culture rapidly declined. Lastly, failure to establish a stable cyanobacterial isolate expressing native MlrA (without the N-terminus tag) via the strong cpcB560 promoter draws attention to the use of peptide tags to positively modulate expression of potentially toxic proteins.

Integrating planar waveguides doped with light scattering nanoparticles into a flat-plate photobioreactor to improve light distribution and microalgae growth

Industrially manufactured planar waveguides doped with light scattering nanoparticles, which can dilute and redistribute the intense incident light within microalgae suspension more uniformly, were introduced into a flat-plate photobioreactor (PBR) with a width of 25cm to alleviate the adverse effect of poor light penetrability on microalgae growth. Compared with the flat-plate PBR without waveguides, the illumination surface area per unit volume in the proposed PBR was increased by 10.3 times. During the whole cultivation period, the illuminated volume fractions in the proposed PBR were 21.4-410% higher than those in the flat-plate PBR without waveguides. Consequently, attributed to the optimized light distribution in the proposed PBR, a 220% improvement in biomass production was obtained relative to that in the flat-plate PBR without waveguides. Furthermore, higher light output intensities emitted from the planar waveguide surfaces and increased microalgae growth rates were achieved by decreasing the length of planar waveguides.

Pigment-targeted light wavelength and intensity promotes efficient photoautotrophic growth of Cyanobacteria

A consensus is lacking whether monochromatic rather than broad-spectrum illumination is more efficient for photosynthetic microbe production platforms. Light wavelength and intensity were tuned to pigment composition for growth of the Cyanobacterium Synechocystis PCC 6803. Phycocyanin (PC)-targeting LEDs (620nm) provided more than 6times the peak efficiency of white LEDs, with peak efficiency growth rates of 0.063h(-1) at 81μEm(-2)s(-1) and 0.039h(-1) at 126μEm(-2)s(-1) for red and white LEDs, respectively. Chlorophyll a (Chl a)-targeting LEDs (680- and 440-nm) performed poorly. Indeed, 10 times greater mass abundance was observed for PC than Chl a. PC levels did not change while Chl a levels decreased when Synechocystis transitioned from white light at 50μEm(-2)s(-1) to 250μEm(-2)s(-1) with 620nm, 680nm, or white LEDs. This work demonstrates that light wavelengths and intensity need to be optimized for each strain.

Breathable waveguides for combined light and CO2 delivery to microalgae

Suboptimal light and chemical distribution (CO2, O2) in photobioreactors hinder phototrophic microalgal productivity and prevent economically scalable production of biofuels and bioproducts. Current strategies that improve illumination in reactors negatively impact chemical distribution, and vice versa. In this work, an integrated illumination and aeration approach is demonstrated using a gas-permeable planar waveguide that enables combined light and chemical distribution. An optically transparent cellulose acetate butyrate (CAB) slab is used to supply both light and CO2 at various source concentrations to cyanobacteria. The breathable waveguide architecture is capable of cultivating microalgae with over double the growth as achieved with impermeable waveguides.

Enhancement of microalgae production by embedding hollow light guides to a flat-plate photobioreactor

To offset the adverse effects of light attenuation on microalgae growth, hollow polymethyl methacrylate (PMMA) tubes were embedded into a flat-plate photobioreactor (PBR) as light guides. In this way, a fraction of incident light could be transmitted and emitted to the interior of the PBR, providing a secondary light source for cells in light-deficient regions. The average light intensity of interior regions 3-6cm from surfaces with 70μmolm(-2)s(-1) incident light was enhanced 2-6.5 times after 3.5days cultivation, resulting in a 23.42% increase in biomass production to that cultivated in PBR without PMMA tubes. The photosynthetic efficiency of microalgae in the proposed PBR was increased to 12.52%. Moreover, the installation of hollow PMMA tubes induced turbulent flow in the microalgae suspension, promoting microalgae suspension mixing. However, the enhanced biomass production was mainly attributed to the optimized light distribution in the PBR.

Biomass-to-biocrude on a chip via hydrothermal liquefaction of algae

Hydrothermal liquefaction uses high temperatures and pressures to break organic compounds into smaller fractions, and is considered the most promising method to convert wet microalgae feedstock to biofuel. Although, hydrothermal liquefaction of microalgae has received much attention, the specific roles of temperature, pressure, heating rate and reaction time remain unclear. We present a microfluidic screening platform to precisely control and observe reaction conditions at high temperature and pressure. In situ observation using fluorescence enables direct, real-time monitoring of this process. A strong shift in the fluorescence signature from the algal slurry at 675 nm (chlorophyll peak) to a post-HTL stream at 510 nm is observed for reaction temperatures at 260 °C, 280 °C, 300 °C and 320 °C (P = 12 MPa), and occurs over a timescale on the order of 10 min. Biocrude formation and separation from the aqueous phase into immiscible droplets is directly observed and occurs over the same timescale. The higher heating values for the sample are observed to increase over shorter timescales on the order of minutes. After only 1 minute at 300 °C, the higher heating value increases from an initial value of 21.97 MJ kg(-1) to 33.63 MJ kg(-1). The microfluidic platform provides unprecedented control and insight into this otherwise opaque process, with resolution that will guide the design of large scale reactors and processes.

Integrated hollow fiber membranes for gas delivery into optical waveguide based photobioreactors

Compact algal reactors are presented with: (1) closely stacked layers of waveguides to decrease light-path to enable larger optimal light-zones; (2) waveguides containing scatterers to uniformly distribute light; and (3) hollow fiber membranes to reduce energy required for gas transfer. The reactors are optimized by characterizing the aeration of different gases through hollow fiber membranes and characterizing light intensities at different culture densities. Close to 65% improvement in plateau peak productivities was achieved under low light-intensity growth experiments while maintaining 90% average/peak productivity output during 7-h light cycles. With associated mixing costs of ∼ 1 mW/L, several magnitudes smaller than closed photobioreactors, a twofold increase is realized in growth ramp rates with carbonated gas streams under high light intensities, and close to 20% output improvement across light intensities in reactors loaded with high density cultures.