Controlled Release of Ammonium Nitrate from Ethylcellulose Coated Formulations

Combining frass and fatty acid co-products derived from Black soldier fly larvae farming shows potential as a slow release fertiliser

Use of black soldier fly larvae (BSFL) to process large volumes of organic waste is an emerging industry to produce protein. A co-product of this industry, the larval faeces (frass), has potential to be used as an organic fertiliser in a circular economy. However, BSFL frass has a high ammonium (N-NH4+) content which could result in nitrogen (N) loss following its application to land. One solution is to process the frass by combining it with solid fatty acids (FA) that have previously been used to manufacture slow-release inorganic fertilisers. We investigated the slow-releasing effect of N after combining BSFL frass with three FAs - lauric, myristic and stearic acid. Soil was amended with the three forms of FA processed (FA-P) frass, unprocessed frass or a control and incubated for 28 days. The impact of treatments on soil properties and soil bacterial communities were characterised during the incubation. Lower N-NH4+ concentrations occurred in soil treated with FA-P frass compared to unprocessed frass, and N-NH4+ release was slowest for lauric acid processed frass. Initially, all frass treatments caused a large shift in the soil bacterial community towards a dominance of fast-growing r-strategists that were correlated with increased organic carbon levels. FA-P frass appeared to enhance the immobilisation of N-NH4+ (from frass) by diverting it into microbial biomass. Unprocessed and stearic acid processed frass became enriched by slow-growing K-strategist bacteria at the latter stages of the incubation. Consequently, when frass was combined with FAs, FA chain length played an important role in regulating the composition of r-/K- strategists in soil and N and carbon cycling. Modifying frass with FAs could be developed into a slow release fertiliser leading to reduced soil N loss, improved fertiliser use efficiency, increased profitability and lower production costs.

Methylcellulose/lignin biocomposite as an eco-friendly and multifunctional coating material for slow-release fertilizers: Effect on nutrients management and wheat growth

To obviate adverse effects from the non-biodegradability of certain polymer-based slow-release fertilizers (SRFs) and to offset higher operational costs, the use of biopolymers as coating material has recently caught interest in the research circles. The present work aims to design a sustainable coating material based on biodegradable polymers. To this end, Alfa plant was initially exploited as a viable sustainable source for the extraction of lignin (LGe), which was in turn integrated into the development of a three-dimensional cross-linked network, including methylcellulose (MC) as a matrix and citric acid (CA) as a cross-linking agent. Then, the designed coating material was applied onto Di-ammonium Phosphate (DAP) and Triple Superphosphate (TSP) water-soluble fertilizers in a rotating pan machine. Chemical, physical, and biodegradation studies have confirmed that the coating material is environmentally-friendly. Nutrients release experiments in water as well as in soil environments have proved the effectiveness of the MC and MC/LGe coating layers in delaying the nutrients discharge. Besides, the nutrients release from coated DAP and TSP lasted longer than 30 days. Furthermore, the coating film enhanced the fertilizers mechanical resistance and boosted the soil water retention capacity. The agronomic evaluation has also confirmed their remarkable potential in enhancing wheat leaf area, chlorophyll content and biomass, in addition to the roots architecture and the final fruiting efficiency. These results showed that this hybrid composite could be used as an efficient coating material to produce slow-release fertilizers with multifunctional performances.

Preparation of nano sustained-release fertilizer using natural degradable polymer polylactic acid by coaxial electrospinning

Polylactic acid (PLA) is a novel biodegradable material that is widely used in fields like medicine, petrochemicals, disposable products, and has played significant role in the fast-growing agriculture sector in recent years. In this study, nanoscale sustained-release urea fiber materials were successfully fabricated by coaxial electrospinning by encapsulating urea inside polylactic acid fibers. The effects of different concentrations of PLA and urea on the preparation of fibrous membranes as well as the effects of different concentrations of PH and variations in temperature on the sustained release were investigated. The experimental results showed that the proposed method was feasible and the urea fiber membranes acidic and basic conditions as well as elevated temperatures. The sustained release time for the urea was as long as 84 d. Scanning electron microscopy and Fourier transform infrared spectrophotometry were employed to characterize the morphology of the electrospun nanofibers. Thermogravimetric analysis and differential scanning calorimetry showed that the release system was thermally stable up to a temperature of 126 °C, and urea concentration was determined by UV-Vis spectrophotometry. This method has broad application prospects in agricultural production and provides a more rational fertilizer choice for soil-free cultivation.

Anti-Caking Coatings for Improving the Useful Properties of Ammonium Nitrate Fertilizers with Composition Modeling Using Box-Behnken Design

Granular fertilizers (especially those based on ammonium nitrate (AN)) tend to agglomerate during storage. The aims of this research were to develop effective anti-caking coatings for ammonium nitrate fertilizers while improving the quality of fertilizers and to optimize the composition of effective anti-caking coatings. The influence of the composition of the prepared organic coatings on the effectiveness of preventing the caking of fertilizers was studied by response surface methodology (RSM) using Box–Behnken design (BBD). Additionally, the effect of the developed anti-caking agents on the quality of fertilizers was determined by measuring the crushing strength of the granules. The prepared coatings included fatty amine, stearic acid, surfactant, and paraffin wax. Gas chromatography–mass spectrometry (GC–MS) was used to analyze these coatings. The morphology of the fertilizers were examined by scanning electron microscopy (SEM). Composition studies, based on statistical assessment, showed the coating components had a varying influence on preventing the caking of fertilizers after granulation and after 30 days of storage. The results demonstrated that increasing the content of fatty amines and reducing surfactant in the composition of coating had positive effects on caking prevention. In this study, more effective and economically viable anti-caking coatings were developed. In addition, the present work could serve as a basis to further improve anti-caking coatings.

Ethylcellulose as a coating material in controlled-release fertilizers

Ethylcellulose polymer was used as a coating material in the preparation of controlled release fertilizers. The materials have been prepared with the use of an immersion method. The mass ratio of polymer to fertilizer was in the range of 0.165–0.285 and the layer thickness was in the range of 204–244 μm. Mechanical properties of the prepared materials were significantly better in comparison with the initial fertilizer. Measurements of time and the degree of release of mineral components from the obtained materials were determined with a standard method. Ethylcellulose-coated materials have met the requirements of controlled release fertilizers.

Controlled-release urea encapsulated by ethyl cellulose/butyl acrylate/vinyl acetate hybrid latex

Fertilizer encapsulation through polymer membranes can reduce fertilizer losses and minimize environmental pollution. In this paper, an emulsion of ethyl cellulose (EC)/vinyl acetate (VAc)/butyl acrylate (BA) was successfully prepared by pre-emulsified semi-continuous seed emulsion polymerization. EC/BA/VAc films showed biodegradability. The influence of the EC content on the properties of EC/BA/VAc films was also investigated by DSC, a water absorbency analysis, etc. Controlled-release urea encapsulated by EC/BA/VAc latex was prepared in a film coating machine and conformed to the standards for slow-release fertilizers of the Committee of European Normalization. The release of urea from controlled-release urea encapsulated by EC/BA/VAc latex containing 0%, 5%, 10%, and 15% EC was 75.1%, 65.8%, 70.1% and 84.1%, respectively, after 42 days, and controlled-release urea encapsulated by EC/BA/VAc latex (5% EC) had the best controlled-release ability. Therefore, controlled-release urea encapsulated by EC/BA/VAc latex has many potential applications in agricultural industry.

Controlled-release fertilizer prepared using a biodegradable aliphatic copolyester of poly(butylene succinate) and dimerized fatty acid

The preparation and characterization of a controlled-release multicomponent (NPK) fertilizer with the coating layer consisting of a biodegradable copolymer of poly(butylene succinate) and a butylene ester of dilinoleic acid (PBS/DLA) is reported. The morphology and structure of the resulting polymer-coated materials and the thickness of the covering layers were examined using X-ray diffraction and scanning electron microscopy coupled with energy dispersive X-ray analysis. The mechanical properties of these materials were determined with a strength-testing machine. Nutrient release was measured in water using spectrophotometry, potentiometry, and conductivity methods. The results of the nutrient release experiments from these polymer-coated materials were compared with the requirements for controlled-release fertilizers. A conceptual model is presented describing the mechanism of nutrient release from the materials prepared in this study. This model is based on the concentrations of mineral components inside the water-penetrated fertilizer granules, the diffusion properties of the nutrients in water, and a diffusion coefficient through the polymer layer. The experimental kinetic data on nutrient release were interpreted using the sigmoidal model equation developed in this study.

Evaluation of biodegradable polymers as encapsulating agents for the development of a urea controlled-release fertilizer using biochar as support material

Biochar constitutes a promising support material for the formulation of controlled-release fertilizers (CRFs). In this study we evaluated the effect of different polymeric materials as encapsulating agents to control nitrogen (N) leaching from biochar based CRFs. Nitrogen impregnation onto biochar was performed in a batch reactor using urea as N source. The resulting product was encapsulated by using sodium alginate (SA), cellulose acetate (CA) and ethyl cellulose (EC). Leaching potential was studied in planted and unplanted soil columns, monitoring nitrate, nitrite, ammonium and urea concentrations. After 90 days, plants were removed from the soil columns and plant yield was evaluated. It was observed that the ammonium concentration in leachates presented a maximum concentration for all treatments at day 22. The highest concentration of N in the leachates was the nitrate form. The crop yield was negatively affected by all developed CRFs using biochar compared with the traditional fertilization.

A comprehensive review on biodegradable polymers and their blends used in controlled-release fertilizer processes

Biodegradable polymer-coated controlled-release fertilizers (PC-CRFs) are essential means to reduce cost, improve marketability, conserve land fertility, achieve high crop yields and combat climate challenges. It is known that about 15–30% of any fertilizer packed in a PC-CRF does not get released due to the concentration gradient difference across the polymer coatings. To release the trapped fertilizer(s), it is desired that polymer-based coatings should biodegrade after the fertilizer is completely released into the soil. This review has aimed to provide a comprehensive account for various biodegradable polymers/blends derived either from natural or synthetic sources which are cited in the literature for PC-CRFs. In addition, this review covers the discussion on their classification criteria, trends in the processes of fertilizer coatings, methodological issues for their biodegradation assessment, coating attributes that affect the biodegradability and an outlook into their biodegradation kinetic models that involve enzymes and microbial processes. It also concludes that experimental as well as modeling data are insufficient to assess the biodegradation contribution of the overall nutrient release in PC-CRFs.

Preparation and characterization of imidacloprid lignin-polyethylene glycol matrices coated with ethylcellulose

Imidacloprid, a systemic insecticide that has a water solubility of 610 mg L(-1), has been formulated in lignin-polyethylene glycol matrices by a melting process. This formulation was coated in a Wurster type fluidized-bed equipment using ethylcellulose and dibutyl sebacate. Imidacloprid has been entrapped, with an entrapment efficiency higher than 87% in all cases. Thermogravimetric analysis, differential scanning calorimetry, and Fourier transformed infrared spectroscopy studies indicate the stability and compatibility of polymers and imidacloprid. Scanning electron microscopy images show a homogeneous film of ethylcellulose in coated formulations. From T(50) values (the time taken for 50% of the active ingredient to be released into water), the release rate of imidacloprid is controlled by changing the thickness of the coating film and modifying its surface properties by adding a plasticizer. T(50) values, ranging from 3.02 to 168.6 h, allow supplying the appropriate amount of imidacloprid in each specific agronomic practice to increase the efficiency of this bioactive material and minimize the risk of environmental pollution.

Alginate and lignin-based formulations to control pesticides leaching in a calcareous soil

Important risk of groundwater pollution has been observed as a result of rapid leaching of highly soluble pesticides when used in agronomic practices as conventional formulations. This risk can be minimized through the application of the pesticide at a set rate using controlled release formulations (CRFs). In this research, CRFs of isoproturon, imidacloprid and cyromazine have been evaluated in a calcareous soil. The effects of two natural polymers (alginate and lignin) and two modifying sorbents (bentonite and activated carbon) on pesticide release kinetics from CRFs have been investigated, as well as mobility of pesticides using soil columns. The rate of pesticide release in soil from CRFs diminished in all cases in relation to technical products. From the analysis of the time taken for 50% of the active ingredient to be released into soil (T(50 soil)), it can be deduced that the release rate of pesticides can be controlled by using activated carbon in the alginate-based CRFs and mixing the pesticide with kraft lignin. Mobility experiments showed that the use of CRFs clearly reduces the presence of isoproturon and imidacloprid in the leachate compared to technical products, and to a lesser extent for cyromacine due to its high water solubility.

Multifunctional slow-release organic-inorganic compound fertilizer

Multifunctional slow-release organic-inorganic compound fertilizer (MSOF) has been investigated to improve fertilizer use efficiency and reduce environmental pollution derived from fertilizer overdosage. The special fertilizer is based on natural attapulgite (APT) clay used as a matrix, sodium alginate used as an inner coating and sodium alginate-g-poly(acrylic acid-co-acrylamide)/humic acid (SA-g-P(AA-co-AM)/HA) superabsorbent polymer used as an outer coating. The coated multielement compound fertilizer granules were produced in a pan granulator, and the diameter of the prills was in the range of 2.5-3.5 mm. The structural and chemical characteristics of the product, as well as its efficiency in slowing the nutrients release, were examined. In addition, a mathematical model for nutrient release from the fertilizer was applied to calculate the diffusion coefficient D of nutrients in MSOF. The degradation of the SA-g-P(AA-co-AM)/HA coating was assessed by examining the weight loss with incubation time in soil. It is demonstrated that the product prepared by a simple route with good slow-release property may be expected to have wide potential applications in modern agriculture and horticulture.

Use of ethylcellulose to control chlorsulfuron leaching in a calcareous soil

Controlled release formulations (CRFs) have been researched to reduce the water-polluting risk derived from the use of conventional formulations of chlorsulfuron. Coated chlorsulfuron granules were produced in a Wuster-type fluidized-bed equipment using two different amounts of ethylcellulose. The highest one was modified by the addition of a plasticizer such as dibutyl sebacate. The encapsulation efficiency and morphological properties of coated granules having been studied, the chlorsulfuron kinetic release in water was studied. In addition, the mobility of chlorsulfuron in a calcareous soil was finally carried out. High encapsulation efficiency was obtained, being nearly 100% in all cases. SEM pictures show a homogeneous film in coated CRFs; thickness oscillates between 23.32 microm for the system prepared with a 10% of ethylcellulose and 32.61 microm for the system prepared with a 20% ethylcellulose plus plasticizer. The rate of chlorsulfuron release from coated CRFs is diminished in all cases in relation to chlorsulfuron commercial formulation, the latter being completely dissolved in <1 h, but it took at least 50 days to release 90% of chlorsulfuron from the formulation coated with a 20% ethylcellulose plus plasticizer. Using a generic equation, the time taken for 50% of the active ingredient to be released into water (t(50)) was calculated. From the analysis of the t(50) values, it can be deduced that the release rate of chlorsulfuron can be mainly controlled by changing the thickness of the coating film, by modifying the surface properties of the coating film, and by adding a plasticizer. Mobility experiments carried out in calcareous soil show that the use of coated CRFs reduces the presence of chlorsulfuron in the leachate compared to commercial formulation.