Characteristics of Polyurethane Elastomer Blends with Poly(acrylonitrile-co-butadiene) Rubber as an Encapsulant for Underwater Sonar Devices

The Analysis of Materials Strength Used in the Construction of the Flexible Underwater Bell-Batychron

Batychron is a flexible underwater bell patented by the Gdynia Maritime University as a device used in hydro-technics engineering for underwater transport and diving while maintaining the safety of human life. This study aims to present the methods and results of strength tests and the conducted analysis of the selection of the most appropriate method of joining thermoplastic polyurethane film (TPU) and polypropylene belts for underwater use to obtain a device with a specific buoyancy force. A universal testing machine with a hydraulic drive was used for the tests. Various methods of joining polypropylene belts were tested to select the most favourable in terms of strength properties. For this purpose, two types of materials were selected: the TE324 polyester belt and the TS501_50 style belt. Various connection methods have been used: without seams; zig-zag stitch, straight cross; cross stitch, straight longitudinal; cross stitch, straight transverse, in order to select a joint with the highest strength parameters. In addition, the tensile strength of individual types of belts was tested. The methods of joining the TPU film were verified. The obtained results allowed us to determine that the strongest bond of TE324 material is a straight, longitudinal cross stitch. This is related to the load distribution in the belts tested in laboratory conditions, but also reflected in their practical application. Thanks to the results obtained, it was possible to select the optimal methods of joining (connection) and the construction of Batychron.

Development of thermoplastic vulcanizates based on in situ synthesized thermoplastic polyurethane and acrylonitrile-butadiene rubber: the influence of the curing system

We prepared different thermoplastic elastomers (TPEs) using an internal mixer. We investigated the properties of thermoplastic polyurethanes (TPUs) produced from prepolymers with various isocyanate content and two different chain extenders to select the most appropriate TPU matrix for preparing thermoplastic vulcanizates (TPVs). Based on the results, we selected a prepolymer with moderate isocyanate content (10%) and the more flexible 1,6-hexanediol as a chain extender and prepared TPVs by dynamic vulcanization with in situ produced TPU. The rubber phase was acrylonitrile-butadiene rubber (NBR) with peroxidic and sulfuric curing with different accelerators. Dynamical mechanical analysis (DMA) results show that the room temperature storage modulus of the TPVs decreases due to the rubber phase. The TPU/NBR-CBS TPV with delayed action accelerator yields the highest tensile and tear strength and elongation at break. TPU/NBR-DCP made with a peroxide-based rubber blend shows similar tensile strength with significantly lower elongation at break and tear strength. The good mechanical properties of TPU/NBR-CBS can be explained by the long induction period, which allowed the rubber phase to disperse before vulcanization took place. In the TPU/NBR-DCP, the peroxide formed bonds not only in the rubber phase but also between the rubber and TPU phases, which is manifested in the high mixing torque and the result of the thermogravimetric analysis (TGA).

Thermoplastic Dynamic Vulcanizates with In Situ Synthesized Segmented Polyurethane Matrix

The aim of this paper was the detailed investigation of the properties of one-shot bulk polymerized thermoplastic polyurethanes (TPUs) produced with different processing temperatures and the properties of thermoplastic dynamic vulcanizates (TDVs) made by utilizing such in situ synthetized TPUs as their matrix polymer. We combined TPUs and conventional crosslinked rubbers in order to create TDVs by dynamic vulcanization in an internal mixer. The rubber phase was based on three different rubber types: acrylonitrile butadiene rubber (NBR), carboxylated acrylonitrile butadiene rubber (XNBR), and epoxidized natural rubber (ENR). Our goal was to investigate the effect of different processing conditions and material combinations on the properties of the resulting TDVs with the opportunity of improving the interfacial connection between the two phases by chemically bonding the crosslinked rubber phase to the TPU matrix. Therefore, the matrix TPU was synthesized in situ during compounding from diisocyanate, diol, and polyol in parallel with the dynamic vulcanization of the rubber mixture. The mechanical properties were examined by tensile and dynamical mechanical analysis (DMTA) tests. The morphology of the resulting TDVs was studied by atomic force microscopy (AFM) and scanning electron microscopy (SEM) and the thermal properties by differential scanning calorimetry (DSC). Based on these results, the initial temperature of 125 °C is the most suitable for the production of TDVs. Based on the atomic force micrographs, it can be assumed that phase separation occurred in the TPU matrix and we managed to evenly distribute the rubber phase in the TDVs. However, based on the SEM images, these dispersed rubber particles tended to agglomerate and form a quasi-continuous secondary phase where rubber particles were held together by secondary forces (dipole–dipole and hydrogen bonding) and can be broken up reversibly by heat and/or shear. In terms of mechanical properties, the TDVs we produced are on a par with commercially available TDVs with similar hardness.

Fabrication and Properties of a Bio-Based Biodegradable Thermoplastic Polyurethane Elastomer

Using the melt polycondensation of five bio-based aliphatic monomers (succinic acid, sebacic acid, fumaric acid, 1,3-propanediol, and 1,4-butanediol), we first synthesized the more flexible and biodegradable polyester diols (BPD) with an average molecular weight of 3825. Then, the BPD was polymerized with excessive 4,4'-diphenylmethane diisocyanate (MDI). Finally, the molecular chain extender of 1,4-butanediol (BDO) was used to fabricate the biodegradable thermoplastic polyurethane elastomer (BTPU), comprising the soft segment of BPD and the hard segment polymerized by MDI and BDO. Atomic force microscope (AFM) images showed the two-phase structure of the BTPU. The tensile strength of the BTPU containing 60% BPD was about 30 MPa and elongation at break of the BTPU was over 800%. Notably, the BTPU had superior biodegradability in lipase solution and the biodegradation weight loss ratio of the BTPU containing 80% BPD reached 36.7% within 14 days in the lipase solution.

Development and Characterization of Polyurethane and Acrylonitrile Butadiene Styrene and their Compatibilized Blends

Novel blends of polyurethane and acrylonitrile butadiene styrene, in both forms, compatibilized and uncompatibilized, were developed by melt reactive extrusion technique in a twin-screw extruder. This technique involved acrylonitrile butadiene styrene grafted maleic anhydride (ABS-g-MAH) as the compatibilizer. The objective of this study was to enhance the rigidity characteristics of polyurethane by melt blending acrylonitrile butadiene styrene into polyurethane using a compatibilizer. The blends were analyzed using different techniques to confirm the occurrence of compatibilization reaction between the parent polymers and the compatibilizer. It is observed that addition of the compatibilizer has improved the mechanical properties of the resultant blends.