Blends of Linear and Long-Chain Branched Poly(l-lactide)s with High Melt Strength and Fast Crystallization Rate

Exploring the Processing Potential of Polylactic Acid, Polyhydroxyalkanoate, and Poly(butylene succinate-co-adipate) Binary and Ternary Blends

Biodegradable and bio-based polymers, including polyhydroxyalkanoate (PHA), polylactic acid (PLA), and poly(butylene succinate-co-adipate) (PBSA), stand out as sustainable alternatives to traditional petroleum-based plastics for a wide range of consumer applications. Studying binary and ternary blends is essential to exploring the synergistic combinations and efficiencies of three distinct biopolyesters. A comprehensive evaluation of melt-extruded binary and ternary polymer blends of PHA, PLA, and PBSA was conducted. Scanning electron microscopy (SEM) analyses revealed a heterogeneous morphology characteristic of immiscible blends, with a predominant spherical inclusion morphology observed in the majority of the blends. An increased PBSA concentration led to an elevation in melt viscosity and elasticity across both ternary and binary blends. An increased PHA content reduced the viscosity, along with both storage and loss moduli in the blends. Moreover, a rise in PHA concentration within the blends led to increased crystallinity, albeit with a noticeable reduction in the crystallization temperature of PHA. PLA retained amorphous structure in the blends. The resultant bio-based blends manifested enhanced rheological and calorimetric traits, divergent from their pure polymer counterparts, highlighting the potential for optimizing material properties through strategic formulation adjustments.

Unveiling the restricted mobility of carbon nanotubes inside a long chain branched polymer matrix via probing the shear flow effects on the rheological and electrical properties of the filled systems

The present work has aimed at gaining a deeper understanding of the effects of shear flow on the behaviors of nano filler evolution inside linear and long chain branched polymer matrices. Accordingly, measurements consisting of transient start-up shear rheology coupled with small amplitude oscillatory sweep (SAOS) and dielectric tests were designed. Linear polypropylene (PPC) and polypropylene (PPH) with long chain branching (LCB) were chosen as the polymer matrices and carbon nanotubes (CNTs) as the nanofillers. The percolation threshold of the LCB PPH nanocomposites was found to be higher than for linear PPC, due to the high viscosity and elasticity of LCB PPH. A transient shear with different shear rates was imposed on the composites after which SAOS and electrical conductivity measurements were conducted. The liquid-solid transitions of the nanocomposites were found to be different and to depend on the shear flow conditions (shear rate). For the linear PPC, higher shear rates caused the filler network to break down while lower shear rates helped the nanofillers to agglomerate. Interestingly, for LCB PPH, both higher and lower pre-shear rates resulted in the breakup of the filler networks, which was due to the restricted mobility of the CNTs by the LCB. The confinement of the polymer chains to the CNTs and their aggregates made it difficult for the fillers to move thus causing the formed network to be easily destroyed even under slow and slight shears. Similarly, the trend was also found after shear flows as reflected by the increase and decrease of electrical conductivities.

Effect of the Advanced Cranial and Craniofacial Implant Fabrication on Their Degradation Affinity

Biodegradable craniofacial and cranial implants are a new aspect in terms of reducing potential complications, especially in the long term after surgery. They are also an important contribution in the field of surgical reconstructions for children, for whom it is important to restore natural bone in a relatively short time, due to the continuous growth of bones. The aim of this study was to verify the impact of the technology on biodegradability and to estimate the risk of inappropriate implant resorption time, which is an important aspect necessary to select prototypes of implants for in vivo testing. Prototypes of implants were made using two technologies: 3D printing using a PLDLA: poly(L-co-D,L lactide) (PLDLA) filament containing hydroxyapatite nanoparticles, and injection using PLDLA. After the radiation sterilization process, they were subjected to in vitro degradation under accelerated conditions. As part of this study, the in vitro degradation of newly developed biodegradable implant technologies was assessed in accordance with the guidelines of European standards. It was found that the implant manufacturing process had a significant impact on the degradation time under simulated conditions in various media. Implants made using the injection technique were characterized by lower susceptibility to degradation media compared to the 3D-printed implant under accelerated conditions.

A Quantitative Study on Branching Density Dependent Behavior of Polylactide Melt Strength

Polymer melt strength (MS) is strongly correlated with its molecular structure, while their relationship is not very clear yet. In this work, designable long-chain branched polylactide (LCB-PLA) is prepared in situ by using a tailor-made (methyl methacrylate)-co-(glycidyl methacrylate) copolymer (MG) with accurate number of reactive sites. A new concept of branching density (φ) in the LCB-PLA system is defined to quantitively study their relationship. Importantly, a critical point of φ_c  = 5.5 mol/10⁴  mol C is revealed for the first time, below which the zero-shear viscosity (η₀ ) corresponding to MS increases slowly with a slope of Δη₀ /Δφ = 1400, while it increases sharply above this critical point due to entanglement of neighboring LCB-PLA chains. Consequently, the MS of PLA increased by >100 times by optimizing the LCB structures while maintaining processibility. Therefore, this work provides a deeper understanding and feasible route in quantitative design of polymers with high(er) melt strength for some specialty applications.

Recent progress of preparation of branched poly(lactic acid) and its application in the modification of polylactic acid materials

Poly (lactic acid) (PLA) with branched structure has abundant terminal groups, high melt strength, good rheological properties, and excellent processability; it is a new research and application direction of PLA materials. This study mainly summarizes the molecular structure design, preparation methods, basic properties of branched PLA, and its application in modified PLA materials. The structure and properties of branched PLA prepared by ring-opening polymerization of monomer, functional group polycondensation, and chain extender in the processing process were introduced. The research progress of in situ formation of branched PLA by initiators, multifunctional monomers/additives through dynamic vulcanization, and irradiation induction was described. The effect of branched PLA on the structure and properties of linear PLA materials was analyzed. The role of branched PLA in improving the crystallization behavior, phase morphology, foaming properties, and mechanical properties of linear PLA materials was discussed. At the same time, its research progress in biomedicine and tissue engineering was analyzed. Branched PLA has excellent compatibility with PLA, which has important research value in regulating the structure and properties of PLA materials.

Flow Characteristics, Mechanical, Thermal, and Thermomechanical Properties, and 3D Printability of Biodegradable Polylactide Containing Boehmite at Different Loadings

This work investigates the effects of modification of polylactide (PLA) using dicumyl peroxide (DCP) as a crosslinker and Joncryl as a chain extender on boehmite distribution. The PLA/boehmite (PLA/BA) composites at various concentrations were prepared via a twin-screw extruder. Transmission electron microscopy showed more agglomerations of BA particles when Joncryl and DCP were added individually to the PLA matrix, with lesser agglomeration upon simultaneous addition of DCP and Joncryl, which led to an enhancement of 10.7% of the heat distortion temperature and 8.8% of the modulus. The existence of fine dispersed BA particles in the BA3 sample improved the cold crystallization by 4 °C. Moreover, the maximum reinforcing effect in increasing the storage modulus of the prepared system was observed upon concurrent addition of DCP and Joncryl, with minimum reinforcing effect upon individual addition of DCP and Joncryl. In general, a bio-based PLA composite base BA with enhanced properties was successfully prepared for various applications.

Shear and Extensional Rheology of Linear and Branched Polybutylene Succinate Blends

The molecular architecture and rheological behavior of linear and branched polybutylene succinate blends have been investigated using size-exclusion chromatography, small-amplitude oscillatory shear and extensional rheometry, in view of their processing using cast and blown extrusion. Dynamic viscoelastic properties indicate that a higher branched polybutylene succinate amount in the blend increases the relaxation time due to an increased long-chain branching degree. Branched polybutylene succinate exhibits pronounced strain hardening under uniaxial elongation, which is known to improve processability. Under extensional flow, the 50/50 wt % blend exhibits the same behavior as linear polybutylene succinate.

Toughening of Poly(l-Lactide) with Branched Polycaprolactone: Effect of Chain Length

In this work, a series of branched polycaprolactone (BPCL) samples with different ε-caprolactone (CL) chain lengths were synthesized and used to toughen poly (lactic acid) (PLA). The spherical structure increased the free volume, facilitating the free movement of the PLA chain segment and increasing the ductility. In addition, the hydrogen bonds between the multi-terminal hydroxyl group of BPCL x and PLA improved the interaction between them. The glass-transition temperatures (T g) and crystallization temperatures (T c) of the blends were significantly lower than those of PLA, and these temperatures increased with the chain length of polycaprolactone. BPCL x increased the crystallization rate of PLA through heterogeneous nucleation. A longer chain length of CL increased the mutual entanglement in the blends, reduced the hydrogen bonding between BPCL x and PLA, and increased the entanglement of BPCL x chains. When the chain length of CL was 6, the impact strength and elongation at break of the PLA/BPCL blends exhibited an increase of 151.72 and 465.8%, respectively, as compared with PLA.

Effect of blending procedures and reactive compatibilizers on the properties of biodegradable poly(butylene adipate-co-terephthalate)/poly(lactic acid) blends

The effect of Joncryl ADR®-4368 (abbreviated ADR) and dicumyl peroxide (DCP) on poly(butylene adipate-co-terephthalate) (PBAT)/poly(lactic acid) (PLA) blend was investigated. Two different blending procedures were adopted: (1) one-step blending of all components for 8 min; (2) premixing of PBAT and ADR (or DCP) for 4 min followed by addition of PLA blending for 4 min. ADR and DCP were effective compatibilizers for the PBAT/PLA blend by one-step blending which were confirmed by improving the phase interface between PBAT and PLA, decreasing the dispersed phase size, increasing the elasticity, viscosity and tensile strength. Moreover, the addition of ADR into PBAT/PLA blend by two-step blending was more efficient than the one-step blending based on refined morphology and further increased tensile properties. The two-step blending was beneficial to produce a larger amount of PBAT-graft-PLA (PBAT-g-PLA) copolymers at the phase interface. However, DCP was added to the PBAT/PLA blend by the two-step blending which showed lower properties than one-step blending. DCP triggered free branching reactions in a fast way. Based on the character of compatibilizers, choosing properly blending procedures can enlarge the tensile properties. These results would be interesting for industrial polymer materials, and may be importance to the wider practical application of PBAT/PLA blends.

Preparation and characterization of PLA foam chain extended through grafting octa(epoxycyclohexyl) POSS onto carbon nanotubes

Improving foamability of poly (lactic acid) (PLA) resin is a key issue for its critical foaming applications with high-performance and ultralow density. However, owing to the rheological nature of linear PLA chain structure with relatively low molecular weight, the overall foamability of PLA resin cannot meet the processing requirements of foaming purpose. Here, we describe a simple and versatile technique to prepare high foamability PLA resin by inducing chain extender through grafting octa(epoxycyclohexyl) polyhedral oligomeric silsesquioxanes (POSS) on carbon nanotubes (CNT). After the orderly assemble of the two nanoparticles, an obvious increase in melt elasticity of PLA is observed. The enhanced melt elasticity of PLA had a significant effect on controlling subsequent foaming behavior. Thus, a homogeneous and finer cellular morphology of PLA rigid foam was obtained with a proper content of CNT-POSS. Eventually, the expansion ratio of chain-extended PLA foam was 13 times higher than that of unmodified PLA foam. The proposed design methodology will potentially pave a way for designing and preparing high-performance PLA rigid foam products.

Effects of Organic Montmorillonite (OMMT) and Pre-Orientation on Property of Poly(l-lactic acid) (PLLA)/Ethylene Propylene Diene Monomer (EPDM) Blends

Poly(l-lactic acid)/ethylene propylene diene monomer/organic montmorillonite (PLLA/EPDM/OMMT) samples were melt-compounded and then processed into sheets via two routes, namely, compression-molding and calendering. Tensile performance, morphology, and thermal property of the samples were investigated. Tensile test showed that the incorporation of OMMT resulted in significant enhancement in the tensile ductility of the PLLA/EPDM samples. SEM observation revealed that EPDM domain size decreased largely with increasing OMMT loading, indicating the compatibility of OMMT with PLLA/EPDM blends. Moreover, the elongation at break, tensile yield strength, and modulus of the calendered samples were found to be much higher than those of the compression-molded samples. It can be attributed to the pre-oriented rigid amorphous fraction of PLLA matrix and pre-stretched EPDM phases in the calendered samples produced by the stretching/shearing effect of calendering. Compared to the spherical/ellipsoidal EPDM particles in the compression-molded samples, these stretched EPDM phases with higher aspect ratio in the calendered samples can be more effective to initiate craze, and terminate the craze growing to a crack along transversal direction. Therefore, the calendered samples show a better tensile ductility than the compression-molded ones. Moreover, annealing was carried out to increase the crystallinity of the samples. Tensile performance, morphology, and thermal property of the annealed samples were also systematically investigated.

Toward Super-Tough Poly(l-lactide) via Constructing Pseudo-Cross-link Network in Toughening Phase Anchored by Stereocomplex Crystallites at the Interface

We demonstrated a novel strategy to toughen poly(l-lactide) (PLLA) by constructing pseudo-cross-link networks based on chain entanglements of long-chain branched structure in the toughening phase, which were anchored by stereocomplex (SC) crystallites at the interface. The formation of pseudo-cross-link network was achieved by simple blending of the copolymer of long-chain branched polycaprolactone and poly(d-lactide) (LB-PCL- b-DLA) with PLLA without introducing any chemical cross-linking structure or nonbiodegradable component. The microscopic morphology analysis suggests that the interface-formed SC crystallites not only enhanced the interfacial interaction between LB-PCL and PLLA but also obviously increased the matrix crystallization rate. Different from those blends without SC crystallites or long-chain branched structures, nano-microgels were observed in chloroform solution of the PLLA/LB-PCL- b-DLA blend, suggesting the formation of pseudo-cross-link network. The pseudo-cross-link network in LB-PCL toughening phase endows PLLA a significantly improved impact toughness (49.5 kJ/m²), which is almost 13 times than that of neat PLLA. Moreover, matrix crystallinity and spherulite size of the PLLA matrix also play significant roles in toughening. Only sufficiently crystallized PLLA with proper spherulite size can effectively trigger the matrix shear yielding, meanwhile, facilitate the energy dissipating.

Star Shaped Long Chain Branched Poly (lactic acid) Prepared by Melt Transesterification with Trimethylolpropane Triacrylate and Nano-ZnO

Long chain branched poly (lactic acid) (LCBPLA) was prepared via transesterification between high molecular weight poly (lactic acid) (PLA) and low molar mass monomer trimethylolpropane triacrylate (TMPTA) during melt blending in the presence of zinc oxide nanoparticles (nano-ZnO) as a transesterification accelerant in a torque rheometer. Compared with the traditional processing methods, this novel way is high-efficiency, environmentally friendly, and gel-free. The results revealed that chain restructuring reactions occurred and TMPTA was grafted onto the PLA backbone. The topological structures of LCBPLA were verified and investigated in detail. It was found that the concentration of the accelerants and the sampling occasion had very important roles in the occurrence of branching structures. When the nano-ZnO dosage was 0.4 phr and PLA was sampled at the time corresponding to the reaction peak in the torque curve, PLA exhibited a star-shaped topological structure with a high branching degree which could obviously affect the melt strength, extrusion foaming performances, and crystallization behaviors. Compared with pristine PLA, LCBPLA showed a higher melt strength, smaller cell diameter, and slower crystallization speed owing to the synergistic effects of nano-ZnO and the long chain branches introduced by the transesterification reaction in the system. However, severe degradation of the LCBPLAs would take place under a mixing time that was too long and lots of short linear chains generated due to the excessive transesterification reaction, with a sharp decline in melt strength.

Effects of Poly(butyleneadipate-co-terephthalate) as a Macromolecular Nucleating Agent on the Crystallization and Foaming Behavior of Biodegradable Poly(lactic acid)

The effect of a bio-based macromolecule, poly(butylene adipate-co-terephthalate) (PBAT), on the crystallization and foaming behavior of poly(lactic acid) (PLA) was evaluated. The crystallization kinetics results show that the addition of PBAT improved the crystallization of PLA by increasing the overall crystallinity and enhancing the crystal morphology of PLA. The massive crystallization zones may have prevented the escape of foaming gases to the surrounding area; the expansion ratio of the PLA foams increased from 4.87 to 10.94. Thus, a novel macromolecular crystallization nucleating agent for PLA was developed; the effect of the crystallization of PLA on its foaming behavior was also investigated. A high expansion ratio and finer cellular structure of PLA foam were obtained by optimizing the PBAT content.

The effect of hydroxyapatite nanoparticles on crystallization and thermomechanical properties of PLLA matrix

In this study, hydroxyapatite (HA) was incorporated in a poly(L-lactic acid) (PLLA) matrix and the thermal properties and crystallization behavior of the derived composites were investigated. The nanocomposites, containing 0–20 wt% HA, were prepared by melt extrusion employing a twin-screw extruder. XRD experiments verified an increase in the intensity of the characteristic diffraction peak of the α-form crystalline phase of PLLA with increasing HA content. By DSC experiments it was observed that the presence of HA increased the crystallinity during cold crystallization, leading to a shift of cold-crystallization temperature to lower values and to an increase in the melting temperature of the PLLA phase. Isothermal crystallization experiments at 100, 110, 115 and 120°C, revealed a maximum in crystallization kinetic around 100°C after the addition of HA compared to 115°C for pure PLLA. The crystallization rate of PLLA matrix in the nanocomposites decreased with increasing crystallization temperature. By using the Avrami and Lauritzen-Hoffman equations the exponent n was calculated in the range 2–3 and a theoretical approach verified that the HA/PLLA systems belong to Regime II of crystallization behavior. The investigated melting behavior of PLLA was attributed to better organized crystalline structure with increasing isothermal crystallization temperatures and might be related with the longer time necessary for the completion of crystallization.

Preparation and characterization of polyethylene glycol/poly(L-lactic acid) blends

The effect of incorporation of poly(ethylene glycol) (PEG) on thermomechanical and hydrophilicity properties of poly(L-lactic acid) (PLLA) was investigated. PEG/PLLA blends, containing 10, 20, 30 and 40 wt% PEG, were prepared by melt-extrusion in a co-rotating twin-screw extruder. By DSC analysis, it was observed that the Tg of PLLA phase in PEG/PLLA blends decreased accompanied by a significant decrease in Tcc and increase in their melting enthalpy. Therefore, the addition of PEG enhances the crystallization ability of PLLA phase due to its lubricating effect which increased mobility of PLLA chains. From TGA it was observed that low concentrations of PEG (10 & 20 wt%) increase the Tonset of thermal degradation, probably due to improved heat resistance of the crystalline phase. At higher PEG content, the Tonset decreases, as the lubricating effect becomes the controlling mechanism for the initiation of degradation process. Decrease in tensile strength and modulus was recorded especially in PLLA blends with PEG content higher than 20 wt%. The elongation at break decreases reaching a maximum at 20 wt% PEG and then dropped again. To investigate the effect of PEG on the wetting ability of PLLA, water contact angle measurements were performed. The results indicate that the introduction of PEG lowers the contact angle values in PEG/PLLA film surfaces, as compared to pure PLLA, suggesting improved hydrophilic properties.

Shear-induced enhancements of crystallization kinetics and morphological transformation for long chain branched polylactides with different branching degrees

The effects of long chain branching (LCB) degree on the shear-induced isothermal crystallization kinetics of a series of LCB polylactides (LCB PLAs) have been investigated by using rotational rheometer, polarized optical microscopy (POM) and scanning electron microscopy (SEM). Dynamic viscoelastic properties obtained by small-amplitude oscillatory shear (SAOS) tests indicate that LCB PLAs show more broadened relaxation time spectra with increasing LCB degree. Upon a pre-shear at the shear rate of 1 s⁻¹ LCB PLAs show much faster crystallization kinetics than linear PLA and the crystallization kinetics is enhanced with increasing LCB degree. By modeling the system as a suspension the quantitative evaluation of nucleation density can be derived from rheological experiments. The nucleation density is greatly enhanced with increasing LCB degree and a saturation in shear time is observed. Crystalline morphologies for LCB PLAs observed by POM and SEM demonstrate the enhancement of nucleation density with increasing LCB degree and a transformation from spherulitic to orientated crystalline morphologies. The observation can be ascribed to longer relaxation time of the longest macromolecular chains and broadened, complex relaxation behaviors due to the introduction of LCB into PLA, which is essential in stabilizing the orientated crystal nuclei after pre-shear.

Reversible Self-Assembly of Backbone-Thermoresponsive Long Chain Hyperbranched Poly(N-Isopropyl Acrylamide)

In this paper, we mainly described the reversible self-assembly of a backbone-thermoresponsive, long-chain, hyperbranched poly(N-isopropyl acrylamide) (LCHBPNIPAM) in aqueous solution. Here, we revealed a reversible self-assembly behavior of LCHBPNIPAM aqueous solution derived from temperature. By controlling the temperature of LCHBPNIPAM aqueous solution, we tune the morphology of the LCHBPNIPAM self-assemblies. When the solution temperature increased from the room temperature to the lower critical solution temperature of PNIPAM segments, LCHBPNIPAM self-assembled from multi-compartment vesicles into solid micelles. The morphology of LCHBPNIPAM self-assemblies changed from solid micelles to multi-compartment vesicles again when the temperature decreased back to the room temperature. The size presented, at first, an increase, and then a decrease, tendency in the heating-cooling process. The above thermally-triggered self-assembly behavior of LCHBPNIPAM aqueous solution was investigated by dynamic/static light scattering, transmission electron microscopy, atomic force microscopy, fluorescence spectroscopy, ¹H nuclear magnetic resonance in D₂O, and attenuated total reflectance Fourier transform infrared spectroscopy. These results indicated that LCHBPNIPAM aqueous solution presents a reversible self-assembly process. The controlled release behaviors of doxorubicin from the vesicles and micelles formed by LCHBPNIPAM further proved the feasibility of these self-assemblies as the stimulus-responsive drug delivery system.

Preparation of cellulose-graft-polylactic acid via melt copolycondensation for use in polylactic acid based composites: synthesis, characterization and properties

MCC-g-PLA copolymer can improve the elongational viscosity of PLA at elongation rates of 0.1 s⁻¹.

Role of maleic- anhydride-grafted- polypropylene in supercritical CO2 foaming of poly (lactic acid) and its effect on cellular morphology

Poly (lactic acid)/maleic-anhydride-grafted-polypropylene (PLA/MAPP) blends were prepared by melt blending method. The effect of MAPP content on the dispersion morphology, thermal properties, and rheological behavior of PLA/MAPP blends was studied. Then PLA/MAPP blends were foamed using supercritical CO2 as physical blowing agent; and the cellular structure, cell size, as well as cell density were investigated. The results showed that of MA reacted with PLA, and thus a small amount of branched polymer would be formed. The branching structure strongly affected the rheological behavior, as well as the thermal properties of PLA. The blending morphology of PLA/MAPP blends also had a significant effect on the cell density of all the samples. The results indicated that homogeneous and finer cellular morphology for PLA/MAPP foams with high expansion ratio could be achieved with a proper content of MAPP in the blends.