Syntheses of Metallic Cyclodextrins and Their Use as Synergists in a Poly(Vinyl Alcohol)/Intumescent Flame Retardant System

Synergistic Modification of Polyformaldehyde by Biobased Calcium Magnesium Bi-Ionic Melamine Phytate with Intumescent Flame Retardant

Intumescent flame retardants (IFRs) are mainly composed of ammonium polyphosphate (APP), melamine (ME), and some macromolecular char-forming agents. The traditional IFR still has some defects in practical application, such as poor compatibility with the matrix and low flame-retardant efficiency. In order to explore the best balance between flame retardancy and mechanical properties of flame-retardant polyformaldehyde (POM) composite, a biobased calcium magnesium bi-ionic melamine phytate (DPM) synergist was prepared based on renewable biomass polyphosphate phytic acid (PA), and its synergistic system with IFRs was applied to an intumescent flame-retardant POM system. POM/IFR systems can only pass the V-1 grade of the vertical combustion test (UL-94) if they have a limited oxygen index (LOI) of only 48.5%. When part of an IFR was replaced by DPM, the flame retardancy of the composite was significantly improved, and the POM/IFR/4 wt%DPM system reached the V-0 grade of UL-94, and the LOI reached 59.1%. Compared with pure POM, the PkHRR and THR of the POM/IFR/4 wt%DPM system decreased by 61.5% and 51.2%, respectively. Compared with the POM/IFR system, the PkHRR and THR of the POM/IFR/4 wt%DPM system were decreased by 20.8% and 27.5%, respectively, and carbon residue was increased by 37.2%. The mechanical properties of the composite also showed a continuous upward trend with the increase in DPM introduction. It is shown that the introduction of DPM not only greatly reduces the heat release rate and heat release amount of the intumescent flame-retardant POM system, reducing the fire hazard, but it also effectively improves the compatibility between the filler and the matrix and improves the mechanical properties of the composite. It provides a new approach for developing a new single-component multifunctional flame retardant or synergist for intumescent flame-retardant POM systems.

Design and fabrication of dysprosium impregnated polyvinyl alcohol hydrogels. Physiochemical, mechanical, bioimaging and in vitro evaluation

Tissue engineering has gained prominence during the past decade since it offers a key solution to defects associated with the tissue regeneration. The limited healing potential of the cartilage tissue damage has significant clinical implications. Herein, dysprosium (Dy3+) impregnated polyvinyl alcohol (PVA) hydrogels have been developed to enhance the therapeutic efficacy, enabling simultaneous diagnostic imaging and antibacterial drug delivery for potential applications in articular cartilage. Based on the favorable imaging features, Dy3+ impregnated PVA hydrogels with enhanced stability were formed through successive steps of repeated cycles of freezing at - 30 °C for 21 h, thawing at 25 °C for 4 h and lyophilization. The tensile and compression tests of the hydrogels respectively determined a maximum of 3.88 and 1.58 MPa, which reflected better compatibility towards cartilage. The hydrogels fetched a sustained drug release for a period of 12 h with an associated swelling ratio of 80%. The potential of the resultant hydrogels in image diagnosis has been deliberated through their blue and yellow emissions in the visible region. Further, the computed tomography (CT) and magnetic resonance imaging characteristics of the hydrogels respectively accomplished a maximum of 343 Hounsfiled units (HU) and relaxivity of 7.25 mM-1s-1. The cytocompatibility of the hydrogels is also determined through in vitro tests performed in Murine pro B cell line (BA/F3) and human Megakaryocyte cell line (Mo7e) cell lines.

Modified β-cyclodextrin microspheres towards the application in intumescent fire resistance and smoke-suppressing of bio-based poly(L-lactic acid)

In this work, the β-cyclodextrin (β-CD) was modified by a phosphazene compound to prepare a novel amorphous derivate (β-CDCP), which was combined with the ammonium polyphosphate (APP) as a synergistic flame retardant (FR) of the bio-based poly(L-lactic acid) (PLA). The effects of the APP/β-CDCP on the thermal stability, combustion behavior, pyrolysis process, fire resistance performance and crystallizability of the PLA were investigated comprehensively and in depth by thermogravimetric (TG) analysis, limited oxygen index (LOI) analysis, UL-94 test, cone calorimetry measurement, TG-infrared (TG-IR), scanning electron microscopy-energy dispersive spectrometer, Raman spectroscopy, pyrolysis-gas chromatography/mass spectrometry and differential scanning calorimetry. The PLA/5%APP/10%β-CDCP showed a highest LOI of 33.2 %, passed V-0 rating and exhibited self-extinguish phenomenon in the UL-94 test. Also, it presented a lowest peak of heat release rate, total heat release, peak of smoke production rate and total smoke release, and a highest char yield treated by cone calorimetry analysis. In addition, the 5%APP/10%β-CDCP shortened significantly crystallization time and enhanced crystallization rate of the PLA. Gas phase and intumescent condensed phase fire proofing mechanisms are proposed to elucidate enhanced fire resistance in this system in detail.

Hydrogen Bond Association to Prepare Flame Retardant Polyvinyl Alcohol Film with High Performance

It has always been the goal of flame retardant research to improve the flame retardancy of a polymer efficiently without compromising comprehensive properties such as mechanical properties. For polyvinyl alcohol (PVA), inspired by the multiple hydrogen bonding in spider silk, we design a new type of compound containing phosphorus and nitrogen with multiple hydrogen-bonding reaction sites (N,N',N''-tris(2-aminoethyl)phosphoric triamide (TE)) as it is flame retardant. The dynamic cross-linking structure is constructed, and the hyperdispersion of flame retardancy is achieved by the hydrogen bond self-assembly between TE and PVA, thus the high-performance flame retardant PVA is obtained. With only a 10 wt % addition of TE, the PVA film with a thickness of 0.15 mm can reach the UL94 VTM-0 level, and its tensile strength, ductility, and initial decomposition temperature can be increased by 33, 15, and 12 °C, respectively. In addition, the hydrogen-bonding effect and flame retardant mechanism are characterized and studied. This work overcomes the shortcomings of traditional flame retarding approaches and provides an effective strategy for the preparation of flame retardant polymers with an excellent performance.

Poly (vinyl alcohol)/β-Cyclodextrin Composite Fiber with Good Flame Retardant and Super-Smoke Suppression Properties

Fibers with good flame retardant (FR) and smoke suppression performances are highly desirable for the purpose of eliminating fire hazard. This study developed a novel FR fiber by wet-spinning poly (vinyl alcohol)/β-cyclodextrin (PVA/βCD) composite fiber and crosslinking it with hexamethylene diisocyanate (HDI). βCDs showed good compatibility with PVA matrix, and the resulting PVA/CD/HDI fibers showed mechanical strength at the same level as natural cotton fiber. The PVA/CD/HDI fibers also showed excellent flame retardance (the LOI value of PVA/CD/HDI could reach 41.7%, and their peak of heat release (PHRR) could be reduced by up to 77.7% by neat PVA), and super-smoke suppression (the value of total smoke production (TSP) was only 28.6% compared to PVA). These dramatic reductions of fire hazard were ascribed to the char formation of βCD and crosslinking structure of PVA/CD/HDI, which formed a compact char layer during combustion, thus preventing heat transmission and smoke release.

Synergistic Effects of Two-Dimensional MXene and Ammonium Polyphosphate on Enhancing the Fire Safety of Polyvinyl Alcohol Composite Aerogels

Fire and smoke suppressions of polyvinyl alcohol (PVA) aerogels are urgently required due to the serious fire hazard they present. MXene, a 2D transition-metal carbide with many excellent properties, is considered a promising synergist for providing excellent flame retardant performance. PVA/ammonium polyphosphate (APP)/transition metal carbide (MXene) composite aerogels were prepared via the freeze-drying method to enhance the flame retardancy. Thermogravimetric analysis, limiting oxygen index, vertical burning, and cone calorimeter tests were executed to investigate the thermal stability and flame retardancy of PVA/APP/MXene (PAM) composite aerogels. The results demonstrated that MXene boosted the flame retardancy of PVA-APP, and that PAM-2 (with 2.0 wt% MXene loading) passed the V-0 rating, and reached a maximum LOI value of 42%; Moreover, MXene endowed the PVA-APP system with excellent fire and smoke suppression performance, as the the peak heat release rate and peak smoke production rate were significantly reduced by 55% and 74% at 1.0 wt% MXene loading. The flame retardant mechanism was systematically studied, MXene facilitated the generation of compact intumescent residues via ita catalyst effects, thus further restraining the release of heat and smoke. This work provides a simple route to improve the flame retardancy of PVA aerogels via the synergistic effect of MXene and APP.

Flame Retardancy and Mechanism of Novel Phosphorus-Silicon Flame Retardant Based on Polysilsesquioxane

A novel phosphorus-silicon flame retardant (P₅PSQ) was prepared by bonding phosphate to silicon-based polysilsesquioxane (PSQ) and used as flame retardant of poly (lactic acid) (PLA). The results show that PLA with 10 wt % P₅PSQ has a limiting oxygen index (LOI) 24.1%, the peak heat release rate (PHRR) and total heat release (THR) of PLA decrease 21.8% and 25.2% compared to neat PLA in cone calorimetric test, indicating that P₅PSQ shows better flame retardancy in comparison to PSQ. Furthermore, the study for the morphology and composition of carbon residue after the combustion of PLA and the gas release of PLA during combustion illustrate that P₅PSQ has flame retardancy in condensed phase and gas phase simultaneously. In condensed phase, phosphorus from phosphate promotes the formation of more stable and better carbon layer containing Si and P, which inhibits the transfer of heat and oxygen in the combustion. In gas phase, the phosphate in P₅PSQ emits phosphorus-containing compound that can restrain the release of C–O containing products, which may have effective flame retardancy for PLA in gas phase to a certain extent. In one word, P₅PSQ is denoted as a good phosphorus-silicon synergistic flame-retardant.

Cyclodextrins and Cyclodextrin Derivatives as Green Char Promoters in Flame Retardants Formulations for Polymeric Materials. A Review

Polymers are intrinsically flammable materials; hence, fire retardance (FR) is required in their most common applications (i.e., electronic and construction, to mention some). Recently, it has been reported that cyclodextrin (CD) and cyclodextrin derivatives are beginning to be introduced into Intumescent Fire Retardant (IFR) formulations in place of pentaerythritol, which is used in IFRs that are currently on the market. Since IFRs are of less environmental concern than their hazardous halogen containing counterparts, the use of natural origin compounds in IFRs provides a way to comply with green chemistry issues. BCD and BCD derivatives presence in IFR mixtures promotes a higher yield of blowing gases and char when polymeric materials undergo combustion. Both processes play important roles in intumescence. The key rule to obtain in insulating compact char is the good dispersion of the nanoparticles in the matrix, which can be achieved by functionalizing nanoparticles with BCD derivatives. Moreover, CD derivatives are attractive because of their nanosized structure and their ability to form inclusion complexes with many compounds used as FR components, reducing their release to the environment during their shelf life of FR items. Often, fire retardance performed by BCD and BCD derivatives accompanies other relevant properties, such as improved mechanical resistance, washability resistance, self healing ability, thermal conductivity, etc. The application of CD fire retardant additives in many polymers, such as poly(lactic acid), poly(propylene), poly(vinyl acetate), poly(methyl methacrylate), linear low density poly(ethylene), polyamides, and polyesters are comprehensively reviewed here.

Recent Advances in Bio-Based Flame Retardant Additives for Synthetic Polymeric Materials

It would be difficult to imagine how modern life across the globe would operate in the absence of synthetic polymers. Although these materials (mostly in the form of plastics) have revolutionized our daily lives, there are consequences to their use, one of these being their high levels of flammability. For this reason, research into the development of flame retardant (FR) additives for these materials is of tremendous importance. However, many of the FRs prepared are problematic due to their negative impacts on human health and the environment. Furthermore, their preparations are neither green nor sustainable since they require typical organic synthetic processes that rely on fossil fuels. Because of this, the need to develop more sustainable and non-toxic options is vital. Many research groups have turned their attention to preparing new bio-based FR additives for synthetic polymers. This review explores some of the recent examples made in this field.

Preparation and characterization of chitosan derivatives and their application as flame retardants in thermoplastic polyurethane

Our previous work has demonstrated that chitosan (CS) can be directly used as charring agents. In this paper, efforts were made to further improve the thermal stability and charring ability of CS by reacting with benzaldehyde, salicylaldehyde and hydroxybenzaldehyde respectively to obtain different CS derivatives. CS derivatives in association with ammonium polyphosphate (APP) was then introduced into thermoplastic polyurethane (TPU) to prepare flame retardant TPU composites. The sample containing 18.75% APP and 6.25% salicylaldehyde modified CS (SCS) achieved the maximal limiting oxygen index of 29.5%, passed the V-0 rating and significantly decreased the peak heat release rate from 840.8kW/m² of neat TPU to 206.2kW/m². Thermogravimetric analysis and char morphology observation demonstrated that SCS/APP could promote the char formation to form more intact intumescent char structure. It was proposed that the synergism between CS derivatives and APP might be responsible for the improvement of flame retardancy.

A novel method to prepare a flame-retardant polyvinyl alcohol fiber with modified acrylonitrile coatings

A novel fiber with a PVA substrate and modified PAN coating was constructed, which has favorable tensile strength and flame retardance.