Crystal Shape Engineering

Study of the solvent-dependent crystal shape of theophylline using constant chemical potential molecular dynamics simulations

The crystal habit of an organic crystalline material impacts its properties, processing, and performance, especially in pharmaceuticals. In solution crystallization, solvents play a crucial role in modulating the crystal habits by interacting with the different growing facets - either enhancing or inhibiting the growth of specific facets. Thus, an in-depth understanding of the role of the solvent in crystal shape selection is of paramount importance for the design and growth of crystals. In this work, we used constant chemical potential molecular dynamics (CμMD) to simulate the growth of theophylline crystals in solvents with decreasing polarity, i.e. water, isopropyl alcohol, and dimethylformamide. Our results indicate that as the polarity of the solvent increases, theophylline crystallizes into rod-shaped crystals; the aspect ratio is modulated by the relative growth of the (001) and (010) facets. Furthermore, solvent profile analyses revealed that the desolvation of the crystal facets plays a major role in the growth process.

Growth of broken crystals tracked in 4D using X-ray computed tomography and its influence on impurity incorporation

Crystallization is a commonly used unit operation for separation and purification. During processing, crystals may break due to mechanical stress, e.g., intentionally by milling or unintentionally through collision with stirrers. This study investigates the growth of broken crystals in three dimensions using X-ray micro-computed tomography. The results show that damaged regions of crystals grow faster than faceted regions, and crystals become faceted through growth. Initially, this happens on a microscale, producing faceted but concave regions on the crystal surface. Eventually, crystals become convex. Shape-healing through growth incorporates inclusions in the crystals. These findings have important implications for designing and optimizing crystallization processes in the pharmaceutical, food, and chemical industries, as purity is often a critical quality criterion adversely affected by inclusions. In addition, the kinetics in crystallization processes are likely to be strongly affected by the growth of non-faceted and concave crystals.

Facet-controlled growth and soft-chemical exfoliation of two-dimensional titanium dioxide nanosheets

TiO2 remains one of the most popular materials used in catalysts, photovoltaics, coatings, and electronics due to its abundance, chemical stability, and excellent catalytic properties. The tailoring of the TiO2 structure into two-dimensional nanosheets prompted the successful isolation of graphene and MXenes. In this review, facet-controlled TiO2 and monolayer titanate are outlined, covering their synthesis route and formation mechanism. The reactive facet of TiO2 is usually controlled by a capping agent. In contrast, the monolayer titanate is achieved by ion-exchange and delamination of layered titanates. Each route leads to 2D structures with unique physical and chemical properties, which expands its utilisation into several niche applications. We elaborate the detailed outlook for the future use and research studies of facet-controlled TiO2 and monolayer titanates. Advantages and disadvantages of both structures are provided, along with suggested applications for each type of 2D TiO2 nanosheets.

The Current Understanding of Mechanistic Pathways in Zeolite Crystallization

Zeolite catalysts and adsorbents have been an integral part of many commercial processes and are projected to play a significant role in emerging technologies to address the changing energy and environmental landscapes. The ability to rationally design zeolites with tailored properties relies on a fundamental understanding of crystallization pathways to strategically manipulate processes of nucleation and growth. The complexity of zeolite growth media engenders a diversity of crystallization mechanisms that can manifest at different synthesis stages. In this review, we discuss the current understanding of classical and nonclassical pathways associated with the formation of (alumino)silicate zeolites. We begin with a brief overview of zeolite history and seminal advancements, followed by a comprehensive discussion of different classes of zeolite precursors with respect to their methods of assembly and physicochemical properties. The following two sections provide detailed discussions of nucleation and growth pathways wherein we emphasize general trends and highlight specific observations for select zeolite framework types. We then close with conclusions and future outlook to summarize key hypotheses, current knowledge gaps, and potential opportunities to guide zeolite synthesis toward a more exact science.

Morphological Control of Crystalline Savolitinib via the Volatile Deep Eutectic Solvent Technique

Savolitinib is a compound that can crystallize in an undesirable, high aspect ratio needle morphology. This morphology type may cause issues in downstream processing. This paper demonstrates a unique method to alter the crystal morphology of savolitinib to make it more processable, resulting in the active pharmaceutical ingredient (API) crystallizing out in considerably more processable stellates. The volatile deep eutectic solvent technique presents a simple and scalable method for changing the crystal morphology while maintaining the polymorph of the API in this case, confirmed via powder X-ray diffraction and differential scanning calorimetry analysis.

Spatially Patterned, Porous Protein Crystals as Multifunctional Materials

While the primary use of protein crystals has historically been in crystallographic structure determination, they have recently emerged as promising materials with many advantageous properties such as high porosity, biocompatibility, stability, structural and functional versatility, and genetic/chemical tailorability. Here, we report that the utility of protein crystals as functional materials can be further augmented through their spatial patterning and control of their morphologies. To this end, we took advantage of the chemically and kinetically controllable nature of ferritin self-assembly and constructed core-shell crystals with chemically distinct domains, tunable structural patterns, and morphologies. The spatial organization within ferritin crystals enabled the generation of patterned, multi-enzyme frameworks with cooperative catalytic behavior. We further exploited the differential growth kinetics of ferritin crystal facets to assemble Janus-type architectures with an anisotropic arrangement of chemically distinct domains. These examples represent a step toward using protein crystals as reaction vessels for complex multi-step reactions and broadening their utility as functional, solid-state materials. Our results demonstrate that morphology control and spatial patterning, which are key concepts in materials science and nanotechnology, can also be applied for engineering protein crystals.

Polarization conversion in bottom-up grown quasi-1D fibrous red phosphorus flakes

Fibrous red phosphorus (RP) has triggered growing attention as an emerging quasi-one-dimensional (quasi-1D) van der Waals crystal recently. Unfortunately, it is difficult to achieve substrate growth of high-quality fibrous RP flakes due to their inherent quasi-1D structure, which impedes their fundamental property exploration and device integration. Herein, we demonstrate a bottom-up approach for the growth of fibrous RP flakes with (001)-preferred orientation via a chemical vapor transport (CVT) reaction in the P/Sn/I₂ system. The formation of fibrous RP flakes can be attributed to the synergistic effect of Sn-mediated P₄ partial pressure and the SnI₂ capping layer-directed growth. Moreover, we investigate the optical anisotropy of the as-grown flakes, demonstrating their potential application as micro phase retarders in polarization conversion. Our developed bottom-up approach lays the foundation for studying the anisotropy and device integration of fibrous red phosphorus, opening up possibilities for the two-dimensional growth of quasi-1D van der Waals materials.

Prediction of Ethanol-Mediated Growth Morphology of Ammonium Dinitramide/Pyrazine-1,4-Dioxide Cocrystal at Different Temperatures

The crystal morphology of high energetic materials plays a crucial role in aspects of their safety performance such as impact sensitivity. In order to reveal the crystal morphology of ammonium dinitramide/pyrazine-1,4-dioxide (ADN/PDO) cocrystal at different temperatures, the modified attachment energy model (MAE) was used at 298, 303, 308, and 313 K to predict the morphology of the ADN/PDO cocrystal under vacuum and ethanol. The results showed that under vacuum conditions, five growth planes of the ADN/PDO cocrystal were given, which were (1 0 0), (0 1 1), (1 1 0), (1 1 -1), and (2 0 -2). Among them, the ratios of the (1 0 0) and (0 1 1) planes were 40.744% and 26.208%, respectively. In the (0 1 1) crystal plane, the value of S was 1.513. The (0 1 1) crystal plane was more conducive to the adsorption of ethanol molecules. The order of binding energy between the ADN/PDO cocrystal and ethanol solvent was (0 1 1) > (1 1 -1) > (2 0 -2) > (1 1 0) > (1 0 0). The radial distribution function analysis revealed that there were hydrogen bonds between the ethanol and the ADN cations, van der Waals interactions with the ADN anions. As the temperature increased, the aspect ratio of the ADN/PDO cocrystal was reduced, making the crystal more spherical, which helped to further reduce the sensitivity of this explosive.

Effect of Polymer Additives on the Crystal Habit of Metformin HCl

The crystal habit can have a profound influence on the physical properties of crystalline materials, and thus controlling the crystal morphology is of great practical relevance across many industries. Herein, this work investigates the effect of polymer additives on the crystal habit of metformin HCl with both experiments and computational methods with the aim of developing a combined screening approach for crystal morphology engineering. Crystallization experiments of metformin HCl are conducted in methanol and in an isopropanol-water mixture (8:2 V/V). Polyethylene glycol, polyvinylpyrrolidone, Tween80, and hydroxypropyl methylcellulose polymer additives are used in low concentrations (1-2% w/w) in the experiments to study the effect they have on modifying the crystal habit. Additionally, this work has developed computational methods to characterize the morphology "landscape" and quantifies the overall effect of solvent and additives on the predicted crystal habits. Further analysis of the molecular dynamics simulations is used to rationalize the effect of additives on specific crystal faces. This work demonstrates that the effects of additives on the crystal habit are a result of their absorption and interactions with the slow growing {100} and {020} faces.

Growth of single-crystal imine-linked covalent organic frameworks using amphiphilic amino-acid derivatives in water

A core feature of covalent organic frameworks (COFs) is crystallinity, but current crystallization processes rely substantially on trial and error, chemical intuition and large-scale screening, which typically require harsh conditions and low levels of supersaturation, hampering the controlled synthesis of single-crystal COFs, particularly on large scales. Here we report a strategy to produce single-crystal imine-linked COFs in aqueous solutions under ambient conditions using amphiphilic amino-acid derivatives with long hydrophobic chains. We propose that these amphiphilic molecules self-assemble into micelles that serve as dynamic barriers to separate monomers in aqueous solution (nodes) and hydrophobic compartments of the micelles (linkers), thereby regulating the polymerization and crystallization processes. Disordered polyimines were obtained in the micelle, which were then converted into crystals in a step-by-step fashion. Five different three-dimensional COFs and a two-dimensional COF were obtained as single crystals on the gram scale, with yields of 92% and above.

Real-Time Crystal Growth Monitoring of Boric Acid from Sodium or Lithium Sulfate Containing Aqueous Solutions by Atomic Force Microscopy

The crystal growth of boric acid from an aqueous solution in the absence and presence of sodium and lithium sulfate was studied by real-time monitoring. For this purpose, atomic force microscopy in situ has been used. The results show that the growth mechanism of boric acid from its pure and impure solutions is spiral growth driven by screw dislocation and that the velocity of advancement of steps on the crystal surface, and the relative growth rate (ratio of the growth rate in presence and absence of a salt) is reduced in the presence of salts. The reduction of the relative growth rate could be explained by the inhibition of advancement of steps of the (001) face mainly in the growth direction [100] caused by the adsorption of salts on the actives sites and the inhibition of the formation of sources of steps such as dislocations. The adsorption of the salts on the crystal surface is anisotropic and independent of the supersaturation and preferentially on the active sites of the (100) edge. Moreover, this information is of significance for the improvement of the quality of boric acid recovered from brines and minerals and the synthesis of nanostructures and microstructures of boron-based materials.

Untangling the intertwined: metallic to semiconducting phase transition of colloidal MoS2 nanoplatelets and nanosheets

2D semiconducting transition metal dichalcogenides (TMDCs) are highly promising materials for future spin- and valleytronic applications and exhibit an ultrafast response to external (optical) stimuli which is essential for optoelectronics. Colloidal nanochemistry on the other hand is an emerging alternative for the synthesis of 2D TMDC nanosheet (NS) ensembles, allowing for the control of the reaction via tunable precursor and ligand chemistry. Up to now, wet-chemical colloidal syntheses yielded intertwined/agglomerated NSs with a large lateral size. Here, we show a synthesis method for 2D mono- and bilayer MoS₂ nanoplatelets with a particularly small lateral size (NPLs, 7.4 nm ± 2.2 nm) and MoS₂ NSs (22 nm ± 9 nm) as a reference by adjusting the molybdenum precursor concentration in the reaction. We find that in colloidal 2D MoS₂ syntheses initially a mixture of the stable semiconducting and the metastable metallic crystal phase is formed. 2D MoS₂ NPLs and NSs then both undergo a full transformation to the semiconducting crystal phase by the end of the reaction, which we quantify by X-ray photoelectron spectroscopy. Phase pure semiconducting MoS₂ NPLs with a lateral size approaching the MoS₂ exciton Bohr radius exhibit strong additional lateral confinement, leading to a drastically shortened decay of the A and B exciton which is characterized by ultrafast transient absorption spectroscopy. Our findings represent an important step for utilizing colloidal TMDCs, for example small MoS₂ NPLs represent an excellent starting point for the growth of heterostructures for future colloidal photonics.

Recent progress of crystal orientation engineering in halide perovskite photovoltaics

Manipulating the crystallographic orientation of semiconductor crystals plays a vital role in fine-tuning their facet-dependent properties, such as surface properties, charge transfer properties, trap state density, and lattice strain. The success in crystal orientation engineering enables the preferential growth orientation of perovskite thin films with favorable crystal planes by precise nucleation manipulation and growth condition optimization, rendering the films with the unique optoelectronic properties to further improve the efficiency of perovskite solar cells (PSCs). However, the origin and impact of preferential crystallographic orientation of perovskite thin films on the corresponding photovoltaic performance of PSCs are still far from being well understood. Herein, we explore the crystal orientation-dependent optoelectronic properties of halide perovskites and their influence on the photovoltaic performance of PSCs. We summarize the basic strategies for crystal facet engineering in the fabrication of preferentially oriented perovskite thin films, with a focus on the oriented growth mechanism during thin film formation. Based on the above knowledge and the recent research progress in terms of crystal orientation engineering in PSCs, a brief outlook on the remaining challenges and perspectives are provided.

Anomalous Crystal Shapes of Topological Crystalline Insulators

Understanding crystal shapes is a fundamental subject in surface science. It is now well studied how chemical bondings determine crystal shapes via dependence of surface energies on surface orientations. Meanwhile, discoveries of topological materials have led us to a new paradigm in surface science, and one can expect that topological surface states may affect surface energies and crystal facets in an unconventional way. Here, we show that the surface energy of glide-symmetric topological crystalline insulators (TCI) depends on the surface orientation in a singular way via the parity of the Miller index. This singular surface energy of the TCI affects equilibrium crystal shapes, resulting in emergence of unique crystal facets of the TCI. This singular dependence of the topological surface states is unique to the TCI protected by the glide symmetry in contrast to a TCI protected by a mirror symmetry. In addition, we show that such singular surface states of the TCI protected by the glide symmetries can be realized in KHgSb with first-principles calculations. Our results provide a basis for designs and manipulations of crystal facets by using symmetry and topology.

Investigating the Role of Solvent in the Formation of Vacancies on Ibuprofen Crystal Facets

Surface defects play a crucial role in the process of crystal growth, as incorporation of growth units generally takes place on undercoordinated sites on the growing crystal facet. In this work, we use molecular simulations to obtain information on the role of the solvent in the roughening of three morphologically relevant crystal faces of form I of racemic ibuprofen. To this aim, we devise a computational strategy to evaluate the energetic cost associated with the formation of a surface vacancy for a set of ten solvents, covering a range of polarities and hydrogen bonding propensities. We find that the mechanism as well as the work of defect formation are markedly solvent and facet dependent. Based on Mean Force Integration and Well Tempered Metadynamics, the methodology developed in this work has been designed with the aim of capturing solvent effects at the atomistic scale while maintaining the computational efficiency necessary for implementation in high-throughput in-silico screenings of crystallization solvents.

Understanding the Role of Solvent on Regulating Crystal Habit

Crystal habit is one of the most important properties for active pharmaceutical ingredients (API), which can significantly affect their downstream processing. In this study, to better understand the role of...

Understanding Symmetry Breaking at the Single-Particle Level via the Growth of Tetrahedron-Shaped Nanocrystals from Higher-Symmetry Precursors

The vast majority of single crystalline metal nanoparticles adopt shapes in the O_h point group as a consequence of the symmetry of the underlying face-centered cubic (FCC) crystal lattice. Tetrahedra are a notable exception to this rule, and although they have been observed in several syntheses, their growth mechanism, and the symmetry-reduction process that necessarily characterizes it, is poorly understood. Here, a symmetry breaking mechanism is revealed by in situ liquid flow cell transmission electron microscopy (TEM) observation of seeded growth in which tetrahedra nanoparticles are formed from higher symmetry seeds. Real-time observation of the growth demonstrates a kinetically driven pathway during which rhombic dodecahedra nanoparticles transition to tetrahedra through tristetrahedra intermediates, with an accompanying surface facet evolution from {110} to {111} via {hhl} (where h > l), respectively. On the basis of these data, we propose a mechanism that relies on a rapid loss of inversion symmetry in the initial stages of the reaction, followed by differential reactivity of tips vs faces under conditions of relatively high supersaturation and moderate ligand concentration. The application of these insights to ex situ synthesis conditions allowed for an improved yield of tetrahedra nanoparticles. This work sheds an important mechanistic light on the crystallographic underpinnings of nanoparticle shape and symmetry transformations and highlights the importance of single-particle characterization tools for monitoring nanoscale phenomena.

Preparation and growth mechanism of micro spherical ammonium dinitramide crystal based on ultrasound-assisted solvent-antisolvent method

Micro-sized spherical ammonium dinitramide (ADN) crystals are successfully prepared by a facile ultrasound-assisted solvent-antisolvent recrystallization method without introducing any additives. The influences of the volume ratio of solvent to antisolvent, the antisolvent temperature and the ultrasound power on the micro-morphologies and properties of ADN crystals are studied systematically. The changes of morphology, particle size, crystal structure and melting point of the ADN crystals are characterized through scanning electron microscopy (SEM), laser particle size analyzer (LPSA), X-ray diffraction (XRD) and differential scanning calorimetry (DSC), respectively. The results show that the optimal experimental parameters for the ADN crystal of spherical morphology are as follows: the volume ratio of solvent to antisolvent is 1:50, the antisolvent temperature is 20 ℃, and the ultrasound power is 70 W. The predicted hexagonal-flake and spherical morphologies for the ADN are close to the experimental morphologies. The growth mechanism of the spherical ADN crystal changes with supersaturation of the ADN solution. As the degree of supersaturation increases, the growth models of the spherical ADN change from the spiral growth to the rough growth, and the morphologies of ADN change from the large-sized ADN ball to the small-sized ADN ball.

Does Symmetry Control Photocatalytic Activity of Titania-Based Photocatalysts?

Decahedral anatase particles (DAPs) have been prepared by the gas-phase method, characterized, and analyzed for property-governed photocatalytic activity. It has been found that depending on the reaction systems, different properties control the photocatalytic activity, that is, the particle aspect ratio, the density of electron traps and the morphology seem to be responsible for the efficiency of water oxidation, methanol dehydrogenation and oxidative decomposition of acetic acid, respectively. For the discussion on the dependence of the photocatalytic activity on the morphology and/or the symmetry other titania-based photocatalysts have also been analyzed, that is, octahedral anatase particles (OAP), commercial titania P25, inverse opal titania with and without incorporated gold NPs in void spaces and plasmonic photocatalysts (titania with deposits of gold). It has been concluded that though the morphology governs photocatalytic activity, the symmetry (despite its importance in many cases) rather does not control the photocatalytic performance.

A modeling approach for unveiling adsorption of toxic ions on iron oxide nanocrystals

The era of advanced computer simulations in materials science enables a great potential to design in silico computational experiments for (nano-)material performance. The adsorption efficiency of nanoparticles in various environments can be unveiled by atomistic models and computer simulations. Arsenic (As) is one of the important globally distributed contaminants with a hazardous impact on human health and environment, and it can strongly bind with iron nanocrystals (e.g., hematite (Fe₂O₃)) depending on their shape and size. Here, we developed a novel Kinetic Monte Carlo (KMC) model capable of exploring and delineating shape-efficiency dependence for Fe₂O₃ nanocrystals in contact with arsenate-contaminated water. This newly designed model demonstrated the performance of nanocrystals for removal of toxic (As) ions on their surface. The current model opens new avenues for designing further advanced KMC models for nanoparticles-toxic ions interactions, under varying environmentally relevant situations, e.g., groundwater, wetlands, and water treatment systems. In addition to bidentate adsorption complexes, implemented in the model presented, monodentate and outer-sphere adsorption complexes should be incorporated into the KMC model. Detailed environmental controls can be addressed by implementation of pH and background ions.

Crystallization by Amorphous Particle Attachment: On the Evolution of Texture

Crystallization by particle attachment (CPA) is a gradual process where each step has its own thermodynamic and kinetic constrains defining a unique pathway of crystal growth. An important example is biomineralization of calcium carbonate through amorphous precursors that are morphed into shapes and textural patterns that cannot be envisioned by the classical monomer-by-monomer approach. Here, a mechanistic link between the collective kinetics of mineral deposition and the emergence of crystallographic texture is established. Using the prismatic ultrastructure in bivalve shells as a model, a fundamental leap is made in the ability to analytically describe the evolution of form and texture of biological mineralized tissues and to design the structure and crystallographic properties of synthetic materials formed by CPA.

Study on the formation mechanism of isoniazid crystal defects and defect elimination strategy based on ultrasound

In crystallization, crystal growth defects may reduce the strength and purity of crystals, which are not welcomed in the industry. Herein, isoniazid (INH) crystals were chosen as an example to investigate the formation of crystal defects at the molecular scale by combining experiments and molecular dynamics simulations. It was found that the strong interaction between the solvent and the crystal surface, high temperature, small stirring rate, and low supersaturation can lead to more pronounced crystal defects. The bulk severity of INH crystal defects was reflected by N₂ adsorption-desorption measurement. Besides, the single-crystal growth experiments manifested the rough growth mechanism for the (110) surface in the axial direction and the stepwise growth mechanism for the (002) surface in the radial direction. For the (110) surface, cavities occurred under the condition where the growth rate of the crystal edges and corners was greater than that of the surface center due to the starvation phenomenon of diffusion. While for the (002) surface, when the solvent removal rate was lower than the solute insertion rate, liquid inclusions were formed, which was verified by Raman microscopy. Furthermore, the ultrasonic strategy was successfully proposed to eliminate INH crystal defects and prepare perfect INH crystals. Moreover, the mechanism of ultrasound to reduce the crystal defect was proposed. We believe this work can provide insights into the design and preparation of defect-free crystals in crystallization.

A survey on fractionation: the optimal control of distilling in batch and semibatch configurations

Since the middle of the last century, discussion about the operation of discontinuous fractionation to meet multifarious goals, such as product purity and recovery rate, by monitoring process variables including reflux or/and heat duty, is been on. The engineering practice showed intolerable events to occur; hereof the operation must be supervised, which makes it difficult to be in agreement with the batch distillation objectives. Hence, to uphold the effectuation of new operating policies into the industrial “know-how” techniques, different optimal control strategies can be conceived. The objective of this work is to offer a literature survey on the investigations of optimal control functioning for selected simple distillation column configurations employed in batch/semibatch distillation of homogeneous/reactive mixtures, as well as the approaches used in this regard. Available optimal control schemes have been reviewed in detail, emphasizing its major assets.

Application of Polymers as a Tool in Crystallization-A Review

The application of polymers as a tool in the crystallization process is gaining more and more interest among the scientific community. According to Web of Science statistics the number of papers dealing with “Polymer induced crystallization” increased from 2 in 1990 to 436 in 2020, and for “Polymer controlled crystallization”—from 4 in 1990 to 344 in 2020. This is clear evidence that both topics are vivid, attractive and intensively investigated nowadays. Efficient control of crystallization and crystal properties still represents a bottleneck in the manufacturing of crystalline materials ranging from pigments, antiscalants, nanoporous materials and pharmaceuticals to semiconductor particles. However, a rapid development in precise and reliable measuring methods and techniques would enable one to better describe phenomena involved, to formulate theoretical models, and probably most importantly, to develop practical indications for how to appropriately lead many important processes in the industry. It is clearly visible at the first glance through a number of representative papers in the area, that many of them are preoccupied with the testing and production of pharmaceuticals, while the rest are addressed to new crystalline materials, renewable energy, water and wastewater technology and other branches of industry where the crystallization process takes place. In this work, authors gathered and briefly discuss over 100 papers, published in leading scientific periodicals, devoted to the influence of polymers on crystallizing solutions.

Unusual Surface Texture, Dimensions and Morphology Variations of Chiral and Single Crystals*

We demonstrate here a unique metallo-organic material where the appearance and the internal crystal structure are in contradiction. The egg-shaped (ovoid) crystals have a brain-like texture. Although these micro-sized crystals are monodispersed; like fingerprints their grainy surfaces are never exactly alike. Remarkably, our X-ray and electron diffraction studies unexpectedly revealed that these structures are single-crystals comprising a continuous coordination network of two differently shaped homochiral channels. By using the same building blocks under different reaction conditions, a rare series of crystals have been obtained that are uniquely rounded in their shape. In stark contrast to the brain-like crystals, these isostructural and monodispersed crystals have a comparatively smooth appearance. The sizes of these crystals vary by several orders of magnitude.

Ultrasound-assisted solution crystallization of fotagliptin benzoate: Process intensification and crystal product optimization

The ultrasound-assisted crystallization process has promising potentials for improving process efficiency and modifying crystalline product properties. In this work, the crystallization process of fotagliptin benzoate methanol solvate (FBMS) was investigated to improve powder properties and downstream desolvation/drying performance. The direct cooling/antisolvent crystallization process was conducted and then optimized with the assistance of ultrasonic irradiation and seeding strategy. Direct cooling/antisolvent crystallization and seeding crystallization processes resulted in needle-like crystals which are undesirable for downstream processing. In contrast, the ultrasound-assisted crystallization process produced rod-like crystals and reduced the crystal size to facilitate the desolvation of FBMS. The metastable zone width (MSZW), induction time, crystal size, morphology, and process yield were studied comprehensively. The results showed that both the seeding and ultrasound-assisted crystallization process (without seeds) can improve the process yield and the ultrasound could effectively reduce the crystal size, narrow the MSZW, and shorten the induction time. Through comparing the drying dynamics of the FBMS, the small rod-shaped crystals with a mean size of 9.6 μm produced by ultrasonic irradiation can be completely desolvated within 20 h, while the desolvation time of long needle crystals with an average size of about 157 μm obtained by direct cooling/antisolvent crystallization and seeding crystallization processes is more than 80 h. Thus the crystal size and morphology were found to be the key factors affecting the desolvation kinetics and the smaller size produced by using ultrasound can benefit the intensification of the drying process. Overall, the ultrasound-assisted crystallization showed a full improvement including crystal properties and process efficiency during the preparation of fotagliptin benzoate desolvated crystals.

Greatly enhanced oxidative activity of δ-MnO2 to degrade organic pollutants driven by dominantly exposed {-111} facets

The reactivity of oxidizing materials is highly related to the exposed crystal facets. Herein, δ-MnO₂ with different exposure facets were synthesized and the oxidative activities of the as-prepared materials were evaluated by degrading phenol in water without light. The degradation rate of phenol by δ-MnO₂-{-111} was significantly higher than that by δ-MnO₂-{001}. δ-MnO₂-{-111} also displayed high degradation efficiency to a variety of other organic pollutants, such as ciprofloxacin, bisphenol A, 3-chlorophenol and sulfadiazine. Comprehensive characterization and theoretical calculation verified that the {-111} facet had high density of Mn³⁺, thus displaying enhanced direct oxidative capacity to degrade organic pollutants. In addition, the dominant {-111} facet promoted adsorption/activation of O₂, thus favored the generation of superoxide radical (O₂^•-), which actively participated in the degradation of pollutants. The phenol degradation kinetics could be divided into two distinct phases: the rapid phase (k1_obs = 0.468 min^-1) induced by Mn³⁺ and the slower phase (k2_obs = 0.048 min^-1) dominated by O₂^•-. The synergistically promoted non-radical and radical based reactions resulted in greatly enhanced the oxidative activity of the δ-MnO₂-{-111}. These findings deepen the understanding of facet-dependent oxidative performance of materials and provided valuable insights into the possible practical application of δ-MnO₂ for water purification.

Factors Controlling Persistent Needle Crystal Growth: The Importance of Dominant One-Dimensional Secondary Bonding, Stacked Structures, and van der Waals Contact

Needle crystals can cause filtering and handling problems in industrial settings, and the factors leading to a needle crystal morphology have been investigated. The crystal growth of the amide and methyl, ethyl, isopropyl, and t-butyl esters of diflunisal have been examined, and needle growth has been observed for all except the t-butyl ester. Their crystal structures show that the t-butyl ester is the only structure that does not contain molecular stacking. A second polymorph of a persistent needle forming phenylsulfonamide with a block like habit has been isolated. The structure analysis has been extended to known needle forming systems from the literature. The intermolecular interactions in needle forming structures have been analyzed using the PIXEL program, and the properties driving needle crystal growth were found to include a 1D motif with interaction energy greater than -30 kJ/mol, at least 50% vdW contact between the motif neighbors, and a filled unit cell which is a monolayer. Crystal structures are classified into persistent and controllable needle formers. Needle growth in the latter class can be controlled by choice of solvent. The factors shown here to be drivers of needle growth will help in the design of processes for the production of less problematic crystal products.

Metastable Facet-Controlled Cu2WS4 Single Crystals with Enhanced Adsorption Activity for Gaseous Elemental Mercury

Purposively designing environmental advanced materials and elucidating the underlying reactivity mechanism at the atomic level allows for the further optimization of the removal performance for contaminants. Herein, using well facet-controlled I-Cu₂WS₄ single crystals as a model transition metal chalcogenide sorbent, we investigated the adsorption performance of the exposed facets toward gaseous elemental mercury (Hg⁰). We discovered that the decahedron exhibited not only facet-dependent adsorption properties for Hg⁰ but also recrystallization along the preferential [001] growth direction from a metastable state to the steady state. Besides, the metastable crystals with a predominant exposure of {101} facets dominated the promising adsorption efficiency (about 99% at 75 °C) while the saturated adsorption capacity was evaluated to be 2.35 mg·g^-1. Subsequently, comprehensive characterizations and X-ray adsorption fine structure (XAFS), accompanied by density functional theory (DFT) calculations, revealed that it might be owing to the coordinatively unsaturated local environment of W atoms with S defects and the surface relative stability of different facets, which could be affected by the change in surface atom configuration. Hence, the new insight into the facet-dependent adsorption property of transition metal chalcogenide for Hg⁰ may have important implications, and the atomic-level study directly provides instructions for development and design of highly efficient functional materials.

Understanding Discrete Growth in Semiconductor Nanocrystals: Nanoplatelets and Magic-Sized Clusters

ConspectusSemiconductor nanocrystals (NCs) fluoresce with a color that strongly depends on their size and shape. Thus, to obtain homogeneous optical properties, researchers have strived to synthesize particles that are uniform. However, because NCs typically grow through continuous, incremental addition of material, slight differences in the growth process between individual crystallites yield statistical distributions in size and shape, leading to inhomogeneities in their optical characteristics. Much work has focused on improving synthetic protocols to control these distributions and enhance performance. Interestingly, during these efforts, several syntheses were discovered that exhibit a different type of growth process. The NCs jump from one discrete size to the next. Through purification methods, one of these sizes can then be isolated, providing a different approach to uniform NCs. Unfortunately, the fundamental mechanism behind such discrete growth and how it differs from the conventional continuous process have remained poorly understood.Discrete growth has been observed in two major classes of NCs: semiconductor nanoplatelets (NPLs) and magic-sized clusters (MSCs). NPLs are quasi-two-dimensional crystallites that exhibit a precise thickness of only a few atomic layers but much larger lateral dimensions. During growth, NPLs slowly appear with an increasing number of monolayers. By halting this process at a specific time, NPLs with a desired thickness can then be isolated (e.g., four monolayers). Because the optical properties are primarily governed by this thickness, which is uniform, NPLs exhibit improved optical properties such as narrower fluorescence line widths.While NPLs have highly anisotropic shapes and show discrete growth only in one dimension (thickness), MSCs are isotropic particles. The name "magic" arose because a specific set of NC sizes appear during synthesis. They have been believed to represent special atomic arrangements that possess enhanced structural stability. Historically, they were very small, hence molecular-scale "clusters." Isolation of one of the MSC sizes can then, in principle, provide a uniform sample of NCs. More recently, MSC growth has been extended to larger sizes, beyond what is commonly considered to be the "cluster" regime, challenging the conventional explanation for these materials.This Account summarizes recent work by our group to understand the mechanism that governs discrete growth in semiconductor NCs. We begin by describing the synthesis of NPLs. Next, we discuss the mechanism behind the highly anisotropic shape of NPLs. We build on this by examining the ripening process in NPLs. We show that NPLs slowly appear with increasing thickness, counterintuitively through lateral growth. Then, we turn to the synthesis of MSCs, in particular focusing on their growth mechanism. Our findings indicate a strong connection between NPLs and MSCs. Finally, we review several remaining challenges for the growth of NPLs and MSCs and give a brief outlook on the future of discrete growth. By understanding the underlying process, we believe that it can be exploited more broadly, potentially moving us toward more uniform nanomaterials.

Controlling the aqueous growth of urea crystals with different growth inhibitors: a molecular-scale study

Molecular scale understanding of the mechanism of solution-mediated nucleation and the growth of crystalline materials in the presence of growth inhibitors together with the process parameters continues to attract the interest of the scientific community though much headway has been made in recent years. Growth inhibitors can be added to solution of a crystallizing parent molecule to alter the rate of growth of different crystal faces, size and shape of the crystalline materials. In this work, we investigated the effects of a number of shape-controlling inhibitors, such as acetone, biuret and biurea, on the growth kinetics of the various faces of aqueous-grown urea crystals as a means to predictably control the crystal growth morphology. We combined the adsorption energy landscape of various auxiliaries with the kinetics of the molecular growth processes to develop an analytical model to compute the rate of growth as a function of supersaturation and the additive concentration. The model relates the kinetic and thermodynamic aspects of the adsorption of the solute, solvent and additive to provide a quantitative description of the crystal growth. Ab initio periodic dispersion-corrected density functional theory using the hybrid exchange-correlation functional was employed to determine the interfacial structure of the adsorption of various auxiliaries at crystalline surfaces. The calculated adsorption energies of different auxiliaries were employed to examine the role played by these auxiliaries during the aqueous crystallization of urea crystals containing small amounts of additives. Our results showed that the growth of (110), (111) and (1̄1̄1̄) faces were nearly unaltered by the addition of moderate amounts of acetone as it has lower adsorption energies with the surfaces of these faces. Nevertheless, the presence of acetone in the solution reasonably impeded the growth of the (001) face. The addition of biuret or biurea in the solution led to a higher adsorption energy at (001) and (111) faces. Consequently, the low concentration of these additives severely obstructed the growth of (001) and (111) faces as most of the adsorption sites were occupied by these additives. On the other hand, these additives were weakly adsorbed at the (110) face and, hence, the growth of the (110) face largely remained unaltered. Moreover, unlike biuret, biurea considerably inhibited the growth of the (1̄1̄1̄) face. Our results are in agreement with the experimental and computational results reported in the literature.

Application of PAT-Based Feedback Control Approaches in Pharmaceutical Crystallization

Crystallization is one of the important unit operations for the separation and purification of solid products in the chemical, pharmaceutical, and pesticide industries, especially for realizing high-end, high-value solid products. The precise control of the solution crystallization process determines the polymorph, crystal shape, size, and size distribution of the crystal product, which is of great significance to improve product quality and production efficiency. In order to develop the crystallization process in a scientific method that is based on process parameters and data, process analysis technology (PAT) has become an important enabling platform. In this paper, we review the development of PAT in the field of crystallization in recent years. Based on the current research status of drug crystallization process control, the monitoring methods and control strategies of feedback control in the crystallization process were systematically summarized. The focus is on the application of model-free feedback control strategies based on the solution and solid information collected by various online monitoring equipment in product engineering, including improving particle size distribution, achieving polymorphic control, and improving purity. In this paper, the challenges of feedback control strategy in the crystallization process are also discussed, and the development trend of the feedback control strategy has been prospected.

Influence of Additives on the In Situ Crystallization Dynamics of Methyl Ammonium Lead Halide Perovskites

Understanding the kinetics of the crystallization process for organometal halide perovskite formation is critical in determining the crystalline, nanoscale morphology and therefore the electronic properties of the films produced during thin film formation from solution. In this work, in situ grazing incidence small-angle X-ray scattering (GISAXS) and optical microscopy measurements are used to investigate the processes of nucleation and growth of pristine mixed halide perovskite (MAPbI3-x Cl x ) crystalline films deposited by bar coating at 60 °C, with and without additives in the solution. A small amount of 1,8-diiodooctane (DIO) and hydriodic acid (HI) added to MAPbI3-x Cl x is shown to increase the numbers of nucleation centers promoting heterogeneous nucleation and accelerate and modify the size of nuclei during nucleation and growth. A generalized formation mechanism is derived from the overlapping parameters obtained from real-time GISAXS and optical microscopy, which revealed that during nucleation, perovskite precursors cluster before becoming the nuclei that function as elemental units for subsequent formation of perovskite crystals. Additive-free MAPbI3-x Cl x follows reaction-controlled growth, in contrast with when DIO and HI are present, and it is highly possible that the growth then follows a hindered diffusion-controlled mechanism. These results provide important details of the crystallization mechanisms occurring and will help to develop greater control over perovskite films produced.

In situ imaging of two-dimensional surface growth reveals the prevalence and role of defects in zeolite crystallization

Zeolite crystallization predominantly occurs by nonclassical pathways involving the attachment of complex (alumino)silicate precursors to crystal surfaces, yet recurrent images of fully crystalline materials with layered surfaces are evidence of classical growth by molecule attachment. Here we use in situ atomic force microscopy to monitor three distinct mechanisms of two-dimensional (2D) growth of zeolite A where we show that layer nucleation from surface defects is the most common pathway. Direct observation of defects was made possible by the identification of conditions promoting layered growth, which correlates to the use of sodium as an inorganic structure-directing agent, whereas its replacement with an organic results in a nonclassical mode of growth that obscures 2D layers and markedly slows the rate of crystallization. In situ measurements of layered growth reveal that undissolved silica nanoparticles in the synthesis medium can incorporate into advancing steps on crystal surfaces to generate defects (i.e., amorphous silica occlusions) that largely go undetected in literature. Nanoparticle occlusion in natural and synthetic crystals is a topic of wide-ranging interest owing to its relevance in fields spanning from biomineralization to the rational design of functional nanocomposites. In this study, we provide unprecedented insight into zeolite surface growth by molecule addition through time-resolved microscopy that directly captures the occlusion of silica nanoparticles and highlights the prevalent role of defects in zeolite crystallization.

Formation of thioglucoside single crystals by coherent molecular vibrational excitation using a 10-fs laser pulse

Compound crystallization is typically achieved from supersaturated solutions over time, through melting, or via sublimation. Here a new method to generate a single crystal of thioglucoside using a sub-10-fs pulse laser is presented. By focusing the laser pulse on a solution in a glass cell, a single crystal is deposited at the edge of the ceiling of the glass cell. This finding contrasts other non-photochemical laser-induced nucleation studies, which report that the nucleation sites are in the solution or at the air-solution interface, implying the present crystallization mechanism is different. Irradiation with the sub-10-fs laser pulse does not heat the solution but excites coherent molecular vibrations that evaporate the solution. Then, the evaporated solution is thought to be deposited on the glass wall. This method can form crystals even from unsaturated solutions, and the formed crystal does not include any solvent, allowing the formation of a pure crystal suitable for structural analysis, even from a minute amount of sample solution.

Molecular dynamics simulations of solvent effects on the crystal morphology of lithium carbonate

The attachment energy (AE) model was employed to investigate the growth morphology of Li2CO3 under vacuum and water solvent conditions by molecular dynamics simulations. The attachment energy calculation predicted the growth morphology in vacuum dominated by the (1 1 -1), (0 0 2) and (1 1 0) crystal faces. A modified attachment energy model, accounting for the surface chemistry and the corresponding topography of the habit crystal plane, was established to predict the morphological importance of crystal faces in a water solvent. Moreover, radial distribution function (RDF) and diffusion coefficient analyses were performed to explore the adsorption and diffusion behaviors of solvent molecules on the Li2CO3 crystal faces. The calculated results showed that with the solvent effects, the (0 0 2) and (1 1 0) faces were of great morphological importance, while the (1 1 -1) face disappeared gradually. These finally resulted in a cuboid-like Li2CO3 crystal. The growth morphology and the corresponding X-ray powder diffraction pattern derived from the modified AE model were in accordance with the results observed in experiments. The related model provides an important basis for the further investigation of the effects of impurities.