Reactivity of Methacrylates in Insertion Polymerization

Recent Advancements in Mechanistic Studies of Palladium- and Nickel-Catalyzed Ethylene Copolymerization with Polar Monomers

The introduction of polar functional groups into polyolefin chain structures creates opportunities to enhance specific properties, such as adhesion, dyeability, printability, compatibility, thermal stability, and electrical conductivity, which widen the range of potential applications for these modified materials. Transition metal catalysts, especially late transition metals, have proven to be highly effective in copolymerization processes due to their reduced Lewis acidity and electrophilicity. However, when compared to the significant progress and summary of synthetic methods, there is a distinct lack of a comprehensive summary of mechanistic studies pertaining to the catalytic systems involved in ethylene copolymerization catalyzed by palladium and nickel catalysts. In this review, we have provided a comprehensive summary of the latest developments in mechanistic studies of ethylene copolymerization with polar monomers catalyzed by late-transition-metal complexes. Experimental and computational methods were employed to conduct a detailed investigation of these organic and organometallic systems. It is mainly focused on ligand substitution, changes in binding modes, ethylene/polar monomer insertion, chelate opening, and β-H elimination. Factors that control the catalytic activity, molecular weight, comonomer incorporation ratios, and branch content are analyzed, these include steric repulsions between ligands and monomers, electronic effects arising from both ligands and monomers, and so on.

Computational study of the copolymerization mechanism of ethylene with methyl 2-acetamidoacrylate catalyzed by phosphine-sulfonate palladium complexes

In this research, a computational study is carried out to describe the insertion of a vital monomer, methyl 2-acetamidoacrylate (MAAA), into catalyst A (A = [(POOMe,OMe)PdMe]) (POOMe,OMe = 2[2-MeOC6H4](2-SO3-5-MeC6H4)P).

Custom-made polar monomers utilized in nickel and palladium promoted olefin copolymerization

In this review, the functions of custom-made polar monomers are insightfully emphasized in the preparation of functional polyolefins.

Neutral Nickel(II) Catalysts: From Hyperbranched Oligomers to Nanocrystal-Based Materials

Plastics materials are a vital component of modern technologies. They are applied, e.g., in construction, transportation, communication, water supply, or health care. Consequently, polyolefins-the most important plastics by scale-are produced in vast amounts by catalytic polymerization. Effective and selective as the catalysts used may be, their high sensitivity toward any polar compounds limits these methods to hydrocarbon reaction media and monomers like ethylene and propylene, respectively. This can be overcome by less oxophilic late transition metal catalysts, and here particularly neutral nickel(II) catalysts have seen major advances in the past few years. They stand out due to being capable of aqueous catalytic polymerizations. Aqueous polymerizations are benign processes that advantageously yield polymers in the form of particles. Moreover, these catalysts can incorporate polar monomers like acrylates, a realm previously restricted to noble metal catalysts. The introduction of polar moieties can induce properties like compatibility with metals or fibers in high performance composite materials or a desirable degradability.This Account provides a personal account of developments in the past decade. Prior findings are outlined briefly as a background. Aqueous polymerizations afford unique polyethylene morphologies as a result of the unusual underlying particle growth mechanism. Polymer single crystals are formed, which can be composed of a single ultrahigh molecular weight chain. This represents a completely disentangled state of such extremely long polymer chains, which has been long sought-after in order to overcome the difficult processing of high performance ultrahigh molecular weight materials. A key prerequisite for this approach and utilization of these catalysts, in general, is control of polymer branching and molecular weight. This is achieved via remote substituents on the Ni(II)-chelating ligand. Despite their distal position to the active site, weak secondary interactions control whether branching and chain transfer pathways compete very effectively with chain growth or are suppressed entirely. This provides access to hyperbranched oligomers, on the one hand, and enables living polymerizations to strictly linear high molecular weight polymer, on the other hand. Other advanced catalysts provide linear copolymers with in-chain polar monomer repeat units for the first time with non-noble metal active sites. Mechanistic studies further revealed that for copolymerizations with polar vinyl monomers the decisive limiting factor is irreversible termination reactions with neutral Ni(II) catalysts, rather than the well-recognized reversible blocking of coordination sites by the polar functional groups found for other types of catalysts. The mechanistic picture also implies the possibility of free-radical pathways, and their role in the formation of desirable polymer end groups and polymer blends is now being recognized. The area of neutral Ni(II) catalysts has progressed significantly in the entire range from fundamental mechanistic understanding, catalyst performance, and previously inaccessible polymer microstructures, and it is moving forward to materials through unique concepts. The unprecedented ability to incorporate functional groups into linear crystalline polyethylene also provides perspectives for much needed polyolefin materials that will not persist in the natural environment for several decades but that can be degraded by virtue of low levels of functional groups.

Mechanistic Studies for Palladium Catalyzed Copolymerization of Ethylene with Vinyl Ethers

The mechanism of ethylene with vinyl ether (VE, CH2=CHOEt) copolymerization catalyzed by phosphine-sulfonate palladium complex (A) was investigated by density functional theory (DFT) calculation. On achieving an agreement between theory and experiment, it is found that the favorable 1,2-selective insertion of VE into the complex A originates from stronger hydrogen interaction between the oxygen atom of VE and the ancillary ligand of catalyst A. Additionally, VE insertion is easier into the ethylene pre-inserted intermediate than that into the catalyst to form the resultant copolymers with the major units of OEt in chain and minor units of OEt at the chain end. The effect of β-OEt and β-H elimination was explored to elucidate chain termination and the molecular weight of copolymers. Furthermore, a family of cationic catalysts has been demonstrated to copolymerize ethylene with VE along with our modified cationic complex B with higher incorporation of VE and reactivity in comparison with complex A, which was modelled computationally by increasing the strong interactions between the catalyst and monomer moiety. Other than VE, the activity of cationic complex B for copolymerization of vinyl chloride and methacrylate is also computed successfully.

Palladium-Catalyzed Insertion of Ethylene and 1,1-Disubstituted Difunctional Olefins: An Experimental and Computational Study

Insertion or coordination copolymerization of ethylene with di-substituted olefins is challenging and the choice of di-substituted mono-functional olefin versus di-substituted di-functional olefin (DDO) appears to be decisive. Here we show that DDO-inserted species are amenable to ethylene insertion and polymerization. DDOs such as 2-acetamidoacrylic acid (AAA), methyl 2-acetamidoacrylate (MAAA), and ethyl 2-cyanoacrylate (ECA) were treated with palladium complex [{P∧O}PdMe(L)] (P∧O=κ² -P,O-Ar₂ PC₆ H₄ SO₂ O with Ar=2-MeOC₆ H₄ ; L=C₂ H₆ OS) and the existence of respective insertion intermediates in moderate yield (up to 37 %) was established. These intermediates were exposed to ethylene and corresponding ethylene-inserted products were isolated and characterized. A careful comparison with three model compounds confirmed ethylene insertion and polymerization. Thus, the combined experimental and computational investigations show that DDO-inserted species can undergo ethylene insertion and polymerization.

Role of Radical Species in Salicylaldiminato Ni(II) Mediated Polymer Chain Growth: A Case Study for the Migratory Insertion Polymerization of Ethylene in the Presence of Methyl Methacrylate

To date, an inconclusive and partially contradictive picture exists on the behavior of neutral Ni(II) insertion polymerization catalysts toward methyl methacrylate (MMA). We shed light on this issue by a combination of comprehensive mechanistic NMR and EPR studies, isolation of a key Ni(I) intermediate, and pressure reactor studies with ethylene and MMA, followed by detailed polymer analysis. An interlocking mechanistic picture of an insertion and a free radical polymerization is revealed. Both polymerizations run simultaneously (25 bar ethylene, neat MMA, 70 °C); however, the chain growth cycles are independent of each other, and therefore exclusively a physical mixture of homo-PE and homo-PMMA is obtained. A Ni-C bond cleavage was excluded as a free radical source. Rather a homolytic P-C bond cleavage in the labile aryl phosphine ligand and the reaction of low-valent Ni(0/I) species with specific iodo substituted N^O (Ar-I) ligands were shown to initiate radical MMA polymerizations. Several reductive elimination decomposition pathways of catalyst precursor or active intermediates were shown to form low-valent Ni species. One of those pathways is a bimolecular reductive coupling via intermediate (N^O)Ni(I) formation. These intermediate Ni(I) species can be prevented from ultimate decomposition by capturing with organic radical sources, forming insertion polymerization active [(N^O)Ni(II)-R] species and prolonging the ethylene polymerization activity.

Insertion Copolymerization of Difunctional Polar Vinyl Monomers with Ethylene

A single-step synthesis, structural characterization and application of a neutral, acetonitrile ligated, palladium-phosphinesulfonate complex [{P^∧O}PdMe(L)] (P^∧O = κ²-P,O-Ar₂PC₆H₄SO₂O with Ar = 2-MeOC₆H₄; L = CH₃CN) (3) in coordination/insertion copolymerization of ethylene with difunctional olefin is investigated. In a significant development, complex 3 was found to catalyze insertion copolymerization of industrially relevant 1,1-disubstituted difunctional vinyl monomers for the first time. Thus, insertion copolymerization of ethyl-2-cyanoacrylate (ECA or super glue) and trifluoromethyl acrylic acid (TFMAA) with ethylene produced the corresponding copolymers with 6.5% ECA and 3% TFMAA incorporation. Increasing the concentration of difunctional olefins led to higher incorporation but at the expense of lower activities. These observations indicate that complex 3 tolerates difunctional vinyl monomers and provides direct access to difunctional polyolefins that have not been attempted before.

Ortho-phosphinobenzenesulfonate: a superb ligand for palladium-catalyzed coordination-insertion copolymerization of polar vinyl monomers

Ligands, Lewis bases that coordinate to the metal center in a complex, can completely change the catalytic behavior of the metal center. In this Account, we summarize new reactions enabled by a single class of ligands, phosphine-sulfonates (ortho-phosphinobenzenesulfonates). Using their palladium complexes, we have developed four unusual reactions, and three of these have produced novel types of polymers. In one case, we have produced linear high-molecular weight polyethylene, a type of polymer that group 10 metal catalysts do not typically produce. Secondly, complexes using these ligands catalyzed the formation of linear poly(ethylene-co-polar vinyl monomers). Before the use of phosphine-sulfonate catalysts, researchers could only produce ethylene/polar monomer copolymers that have different branched structures rather than linear ones, depending on whether the polymers were produced by a radical polymerization or a group 10 metal catalyzed coordination polymerization. Thirdly, these phosphine-sulfonate catalysts produced nonalternating linear poly(ethylene-co-carbon monoxide). Radical polymerization gives ethylene-rich branched ethylene/CO copolymers copolymers. Prior to the use of phosphine-sulfonates, all of the metal catalyzed processes gave completely alternating ethylene/carbon monoxide copolymers. Finally, we produced poly(polar vinyl monomer-alt-carbon monoxide), a copolymerization of common polar monomers with carbon monoxide that had not been previously reported. Although researchers have often used symmetrical bidentate ligands such as diimines for the polymerization catalysis, phosphine-sulfonates are unsymmetrical, containing two nonequivalent donor units, a neutral phosphine, and an anionic sulfonate. We discuss the features that make this ligand unique. In order to understand all of the new reactions facilitated by this special ligand, we discuss both the steric effect of the bulky phosphines and electronic effects. We provide a unified interpretation of the unique reactivity by considering of the net charge and the enhanced back donation in the phosphine-sulfonate complexes.