Cooperative Rh-O5/Ni(Fe) Site for Efficient Biomass Upgrading Coupled with H2 Production

Amorphous Ni(OH)2 Coated Cu Dendrites with Superaerophobic Interface for Bipolar Hydrogen Production Assisted with Formaldehyde Oxidation

Since formaldehyde oxidation reaction (FOR) can release H2, it is attractive to construct a bipolar hydrogen production system consisting of FOR and hydrogen evolution reaction (HER). Although copper-based catalysts have attracted much attention due to their low cost and high FOR activity, the performance enhancement mechanism lacks in-depth investigation. Here, an amorphous-crystalline catalyst of amorphous nickel hydroxide-coated copper dendrites on copper foam (Cu@Ni(OH)2/CF) is prepared. The modification of Ni(OH)2 resulted in hydrophilic and aerophobic states on the Cu@Ni(OH)2/CF surface, facilitating the transport of liquid-phase species on the electrode surface and accelerating the release of H2. The Open circuit potential (OCP) and density functional theory (DFT) calculations indicate that this core-shell structure facilitates the adsorption of HCHO and OH-. In addition, the catalytic mechanism and reaction pathway of FOR are investigated through in situ FTIR and DFT calculations, and the results showed that the modification of Ni(OH)2 lowered the energy barrier for C─H bond breaking and H─H bond formation. In the HER//FOR system, Pt/C//Cu@Ni(OH)2/CF can provide a current density of 0.5 A cm-2 at 0.36 V and achieve efficient and stable H2 production. This work offers new ideas for designing electrocatalysts for bipolar hydrogen production system assisted with formaldehyde oxidation.

Rational Design of a Quasi-Metal-Organic Framework by Ligand Engineering for Efficient Biomass Upgrading

The electrooxidation of 5-hydroxymethylfurfural (HMF) to 2,5-furandicarboxylic acid (FDCA), a monomer for degradable bioplastic, is a promising strategy for biomass upgrade and yet requires well-designed catalysts with high efficiency and selectivity. Taking advantage of the open metal sites of metal-organic frameworks (MOFs), quasi-MOFs represent viable catalysts, but the poor designability and unpredictable structures hinder their development. In this work, a Ni-based quasi-MOF was rationally designed and synthesized by controlled ligand engineering. Compared to the fully occupied metal clusters in the pristine MOFs, the accessible Ni sites in quasi-MOFs can efficiently convert HMF to FDCA with remarkable Faradaic efficiency (99.2%) and FDCA selectivity (98.3%). In situ characterizations and mechanistic analysis revealed that the open Ni sites created by partial ligand disconnection in quasi-MOFs are critical to the formation of high-valent active species and HMF oxidation. Moreover, serving as the anode in an integrated electrolysis system, such a quasi-MOF can not only reduce the cell voltage for hydrogen generation but also produce high-purity FDCA with good yield, offering a new opportunity for the simultaneous production of high value-added chemicals and sustainable hydrogen.

Electrocatalytic biomass upgrading coupled with hydrogen evolution and CO2 reduction

Clean energy production and CO2 utilization have attracted increasing interest. Electrocatalysis represents an effective way to produce green hydrogen from water and reduce CO2 to valuable compounds. However, for either the hydrogen evolution reaction (HER) or the CO2 reduction reaction (CO2RR), the reaction efficiency is significantly limited by the slow kinetics of the oxygen evolution reaction (OER) at the anode, which consumes most of the input energy. Therefore, great efforts have been made to replace the OER with organic oxidation reactions at the anode to decrease the reaction energy barrier. Biomass has an advantage of broad source, and when it is employed as an OER alternative in the anode oxidation reactions, not only can the reduction reaction efficiency at the cathode including the HER and CO2RR be enhanced but high-value chemicals can also be obtained, representing an attractive OER alternative. This review comprehensively summarizes the recent achievements in electrocatalytic biomass upgrading coupled with the HER and CO2RR, cataloged based on the type of biomass. The design of electrocatalysts for such coupled reaction systems is discussed. Finally, the challenges and perspectives in the field of this energy-saving and value-added coupling system are provided to inspire more efforts in pushing forward the development of this field.

Enhancing the Kinetics of Glucose Electro-Oxidation by Modulating the Binding Energy of Hydroxyl on Cobalt-Based Catalysts

Replacing the sluggish anodic water oxidation reaction with the glucose oxidation reaction (GOR) offers an energy-saving strategy to obtain value-added products during the hydrogen production process. However, rational design of the GOR electrocatalyst with an explicit structure-property relationship remains a challenge. In this study, by using cobalt chalcogenides as model catalysts, we performed an in-depth study of the GOR catalytic mechanism of CoS and CoSe nanosheets. Experimental and theoretical results revealed that the reaction pathway on cobalt chalcogenides strongly depends on their binding energy to hydroxyl (OHBE). For CoS with a weak OHBE, the reaction proceeds through an "electrophilic oxygen" route. While for CoSe, due to the strong OHBE, a surface reconstruction occurs before the GOR and therefore follows the "electrochemical-chemical" route. Inspired by these findings, a customized strategy was proposed to regulate the OHBE of the catalysts, which involved introducing F atoms into CoS to enhance its OHBE, and weakening the OHBE of CoSe by doping with Zn atoms. The optimized F-doped CoS and Zn-doped CoSe catalysts both exhibited significantly improved performance for GOR. This study thus provides a verifiable paradigm for improving the GOR performance via a customized strategy and sheds light on the design of novel catalysts in the future.

Nitrogen-doped graphene supported single-atom catalysts for efficient electrocatalytic oxidation of 5-hydroxymethylfurfural to 2,5-furandicarboxylic acid: a density functional theory study

Electrocatalytic oxidation of 5-hydroxymethylfurfural (HMF) to 2,5-furandicarboxylic acid (FDCA) is a promising alternative for oxygen evolution reactions. The search for efficient catalysts has been attracting increasing scientific attention. This work explores the performance of nitrogen-doped graphene-supported single-atom catalysts (M-NC SACs) for the reaction. Hydroxide was found to compete with HMF for the adsorption site on early transition metal SACs. Electronic structure analysis showed that only the electron density of the functional group directly bonded to the metal site is significantly perturbed upon adsorption. Two reaction free energies were identified as descriptors for constructing the activity volcano. Scaling relation analysis elucidated the general mechanism of the reaction including the trend for the activation of the aldehyde and alcohol groups of HMF, the potential-limiting steps, and the preferred reaction pathways. In general, the reaction is limited by an aldehyde/alcohol oxidation step in the scenarios of weak/strong adsorption regardless of the reaction pathways. Nine promising candidate catalysts were proposed, including Mn, Sc, Co, Cd, Ru, Y, Cr, Fe, and Zn SACs with limiting potentials not exceeding 0.51 V. This work provides valuable insights into the electrocatalytic oxidation mechanism of HMF to FDCA on M-NC SACs and proposes candidate catalysts to guide future research.

Engineering the Local Electronic Configuration of Diatomic Iron-Nickel Site for Enhanced Nitrate and Ammonia Co-Electrolysis Activity

Anthropogenic activities have caused a significant rise in nitrate and ammonia nitrogen levels in natural water bodies, disrupting the balance of the nitrogen cycle. The electrocatalytic reduction of nitrate and the oxidation of ammonia are promising strategies for converting polyvalent nitrogen into nontoxic and harmless N2. Herein, a bifunctional electrode loaded with diatomic iron-nickel site on porous N-doped carbon (FeNi-NC) is designed and successfully applied for the co-electrolysis of nitrate and ammonia. The incorporation of the Fe atom shifts the partial density of states of Ni 3d away from the Fermi level and suppresses the 3d-2π* coupling between Ni sites and superficial N2, leading to the easy desorption of N2 intermediates. Consequently, the Faradaic efficiencies of FeNi-NC for N2 production at the cathode and anode are 90.3% and 99.4% at 1.8 V, respectively, and an electricity consumption saving of 19.4% is achieved. This work provides a feasible strategy to regulate the electronic configuration of atomically dispersed catalysts for sewage treatment.

Recent Advances and Perspectives on Coupled Water Electrolysis for Energy-Saving Hydrogen Production

Overall water splitting (OWS) to produce hydrogen has attracted large attention in recent years due to its ecological-friendliness and sustainability. However, the efficiency of OWS has been forced by the sluggish kinetics of the four-electron oxygen evolution reaction (OER). The replacement of OER by alternative electrooxidation of small molecules with more thermodynamically favorable potentials may fundamentally break the limitation and achieve hydrogen production with low energy consumption, which may also be accompanied by the production of more value-added chemicals than oxygen or by electrochemical degradation of pollutants. This review critically assesses the latest discoveries in the coupled electrooxidation of various small molecules with OWS, including alcohols, aldehydes, amides, urea, hydrazine, etc. Emphasis is placed on the corresponding electrocatalyst design and related reaction mechanisms (e.g., dual hydrogenation and N-N bond breaking of hydrazine and C═N bond regulation in urea splitting to inhibit hazardous NCO- and NO- productions, etc.), along with emerging alternative electrooxidation reactions (electrooxidation of tetrazoles, furazans, iodide, quinolines, ascorbic acid, sterol, trimethylamine, etc.). Some new decoupled electrolysis and self-powered systems are also discussed in detail. Finally, the potential challenges and prospects of coupled water electrolysis systems are highlighted to aid future research directions.

Synergistically Enhanced Co-Adsorption of Reactant and Hydroxyl on Platinum-Modified Copper Oxide for High-Performance HMF Oxidation

Electrochemical oxidation of biomass-derived 5-hydroxymethylfurfural (HMF) provides an environmentally friendly route for producing the sustainable polymer monomer 2,5-furandicarboxylic acid (FDCA). Thus, precisely adjusting the synergistic adsorption among key reactive species, such as HMF and OHads, on the carefully designed catalyst surface is essential for achieving satisfactory catalytic performance for HMF oxidation to FDCA as it is closely related to the adsorption strength and configuration of the reaction substrates. This kind of regulation will ultimately facilitate the improvement of HMF oxidation performance. In this work, Pt nanoparticles modified CuO nanowires (denoted as Pt/CuO@CF) are constructed for the selective electrooxidation of HMF to FDCA under alkaline conditions. The well-designed Pt/CuO@CF demonstrates highly impressive catalytic performance across a range of HMF concentrations, ranging from the commonly used concentrations to higher levels typically not explored (10, 25, 50, 75, and 100 mm) with high FEFDCA (all above 95%) and outstanding long-term stability (15 cycles). In situ experimental characterizations confirm that the designed heterogeneous interface between Pt and CuO enhances the enrichment of HMF and OHads species on the catalyst surface. Theoretical calculations reveal the anchored Pt nanoparticles reduce the adsorption barrier for HMF and OHads, thereby promoting the highly selective oxidation of HMF to FDCA.

Isolated Metal Centers Activate Small Molecule Electrooxidation: Mechanisms and Applications

Electrochemical oxidation of small molecules shows great promise to substitute oxygen evolution reaction (OER) or hydrogen oxidation reaction (HOR) to enhance reaction kinetics and reduce energy consumption, as well as produce high-valued chemicals or serve as fuels. For these oxidation reactions, high-valence metal sites generated at oxidative potentials are typically considered as active sites to trigger the oxidation process of small molecules. Isolated atom site catalysts (IASCs) have been developed as an ideal system to precisely regulate the oxidation state and coordination environment of single-metal centers, and thus optimize their catalytic property. The isolated metal sites in IASCs inherently possess a positive oxidation state, and can be more readily produce homogeneous high-valence active sites under oxidative potentials than their nanoparticle counterparts. Meanwhile, IASCs merely possess the isolated metal centers but lack ensemble metal sites, which can alter the adsorption configurations of small molecules as compared with nanoparticle counterparts, and thus induce various reaction pathways and mechanisms to change product selectivity. More importantly, the construction of isolated metal centers is discovered to limit metal d-electron back donation to CO 2p* orbital and reduce the overly strong adsorption of CO on ensemble metal sites, which resolve the CO poisoning problems in most small molecules electro-oxidation reactions and thus improve catalytic stability. Based on these advantages of IASCs in the fields of electrochemical oxidation of small molecules, this review summarizes recent developments and advancements in IASCs in small molecules electro-oxidation reactions, focusing on anodic HOR in fuel cells and OER in electrolytic cells as well as their alternative reactions, such as formic acid/methanol/ethanol/glycerol/urea/5-hydroxymethylfurfural (HMF) oxidation reactions as key reactions. The catalytic merits of different oxidation reactions and the decoding of structure-activity relationships are specifically discussed to guide the precise design and structural regulation of IASCs from the perspective of a comprehensive reaction mechanism. Finally, future prospects and challenges are put forward, aiming to motivate more application possibilities for diverse functional IASCs.

Spontaneous Hydrogen Production Coupled with Glucose Valorization through Modulating Au-Pt Coordination on Ultrathin Au3Pt Twin Nanowires

Organics electrooxidation coupled hydrogen production has attracted increasing attention due to the low operation voltage. Nevertheless, the spontaneous production of hydrogen coupled with organics valorization remains challenging. Herein, we develop ultrathin Au/Pt twin nanowire (NW) catalysts for both electrochemical glucose oxidation and hydrogen evolution reaction towards a spontaneous hydrogen production system. The more Pt-Au coordination and the localized tensile strain generated on twin boundaries of Au3Pt NWs facilitate the selective glucose electro-oxidation to gluconic acid (GNA) compared to Pt NWs (a low onset potential of 0.07 VRHE and selectivity >90 %). In situ spectroscopy and theoretical calculations reveal that Au3Pt NWs could reduce the energy barriers for GNA generation and alleviate the poisoning of Pt sites via a 'Pt-to-Au site transfer' mechanism, which facilitates the desorption of strongly absorbed gluconolactone. Therefore, the asymmetric cell equipped with Au3Pt NWs catalysts realizes the spontaneous hydrogen production and glucose valorization with a peak power of 50 mW, which outputs the voltage of 0.24 V at 50 mA cm-2, outperforming the state-of-the-art electrolyzers for hydrogen production. The production of 1 kg H2 of the device is accompanied with $64.2 valorization of the anode product ($1200 ton-1 for GNA), and 5.36 kW h of generated electricity.

Roll-to-Roll Flash Joule Heating to Stabilize Electrocatalysts onto Meter-Scale Ni Foam for Advanced Water Splitting

The seamless integration of electrocatalysts onto the electrode is crucial for enhancing water electrolyzers, yet it is especially challenging when scaled up to large manufacturing. Despite thorough investigation, there are few reports that tackle this integration through roll-to-roll (R2R) methodology, a technique crucial for fulfilling industrial-scale demands. Here, we develop an R2R flash Joule heating (R2R-FJH) system to process catalytic electrodes with superior performance. The electrodes exhibited improved stability and activity, showcasing an exceptional performance within an alkaline water electrolysis (AWE) system. They achieved a low operation potential of 1.66 V at 0.5 A cm-2, coupled with outstanding durability over the operation of 800 h. We further demonstrated a prototype of a rolled-up water splitting apparatus, illustrating the efficiency of R2R-FJH electrodes in producing high-purity hydrogen through advanced water oxidation. Our study emphasized the practicality and scalability of the R2R-FJH strategy in the industrial manufacturing of high-performance electrodes for water electrolysis.

Photothermal Assisted Biomass Oxidation for Pairing Carbon Dioxide Electroreduction with Low Cell Potential

Integrating anodic biomass valorization with carbon dioxide electroreduction (CO2RR) can produce value-added chemicals on both the cathode and anode; however, anodic oxidation still suffers from high overpotential. Herein, a photothermal-assisted method was developed to reduce the potential of 5-hydroxymethyl furfural (HMF) electrooxidation. Capitalizing on the copious oxygen vacancies, defective Co3O4 (D-Co3O4) exhibited a stronger photothermal effect, delivering a local temperature of 175.47 °C under near infrared light illumination. The photothermal assistance decreased the oxidation potential of HMF from 1.7 V over pristine Co3O4 to 1.37 V over D-Co3O4 to achieve a target current density of 30 mA cm-2, with 2,5-furandicarboxylic acid as the primary product. Mechanistic analysis disclosed that the photothermal effect did not change the HMF oxidation route but greatly enhanced the adsorption capacity of HMF. Meanwhile, faster electron transfer for direct HMF oxidation and the surface conversion to cobalt (oxy)hydroxide, which contributed to indirect HMF oxidation, was observed. Thus, rapid HMF conversion was realized, as evidenced by in situ surface-enhanced infrared spectroscopy. Upon coupling cathodic CO2RR with an atomically dispersed Ni-N/C catalyst, the Faradaic efficiencies of CO (cathode) and 2,5-furandicarboxylic acid (FDCA, anode) exceeded 90.0 % under a low cell potential of 1.77 V.

Electrooxidation of 5-Hydroxymethylfurfural via Ni2P-Ni3Se4 Heterostructure Nanosheet Arrays

The electrooxidation of 5-hydroxymethylfurfural (HMF) to 2,5-furandicarboxylic acid (FDCA) has been deeply investigated. However, developing a durable electrocatalyst for fast production of FDCA at low potentials remains a challenge. Herein, we report Ni2P-Ni3Se4 heterostructure nanosheet arrays as efficient electrocatalysts for HMF electrooxidation. These nanosheet arrays were synthesized via an in situ deep eutectic solvent etching approach, followed by phosphorization and a selenization process. The optimal Ni2P-Ni3Se4 electrocatalyst could achieve 99.1% FDCA selectivity, 98.9% Faradaic efficiency, and 100% HMF conversion at 1.38 V (reversible hydrogen electrode) within 1.6 h. Density functional theory calculations demonstrate that apparent charge redistribution occurs at the Ni2P/Ni3Se4 heterointerface, which greatly enhances HMF adsorption and consequently modulates the catalytic performance. In situ Raman spectroscopy technology confirms that NiOOH is the main active species during HMF electrooxidation. This work provides a significant strategy to develop robust heterogeneous electrocatalyst for HMF electrooxidation and beyond.

Pt/IrOx enables selective electrochemical C-H chlorination at high current

Employing electrochemistry for the selective functionalization of liquid alkanes allows for sustainable and efficient production of high-value chemicals. However, the large potentials required for C(sp3)-H bond functionalization and low water solubility of such alkanes make it challenging. Here we discover that a Pt/IrOx electrocatalyst with optimized Cl binding energy enables selective generation of Cl free radicals for C-H chlorination of alkanes. For instance, we achieve monochlorination of cyclohexane with a current up to 5 A, Faradaic efficiency (FE) up to 95% and stable performance over 100 h in aqueous KCl electrolyte. We further demonstrate that our system can directly utilize concentrated seawater derived from a solar evaporation reverse osmosis process, achieving a FE of 93.8% towards chlorocyclohexane at a current of 1 A. By coupling to a photovoltaic module, we showcase solar-driven production of chlorocyclohexane using concentrated seawater in a membrane electrode assembly cell without any external bias. Our findings constitute a sustainable pathway towards renewable energy driven chemicals manufacture using abundant feedstock at industrially relevant rates.

Synergistic enhancement of electrochemical alcohol oxidation by combining NiV-layered double hydroxide with an aminoxyl radical

Electrochemical alcohol oxidation (EAO) represents an effective method for the production of high-value carbonyl products. However, its industrial viability is hindered by suboptimal efficiency stemming from low reaction rates. Here, we present a synergistic electrocatalysis approach that integrates an active electrode and aminoxyl radical to enhance the performance of EAO. The optimal aminoxyl radical (4-acetamido-2,2,6,6-tetramethylpiperidine 1-oxyl) and Ni0.67V0.33-layered double hydroxide (LDH) are screen as cooperative electrocatalysts by integrating theoretical predictions and experiments. The Ni0.67V0.33-LDH facilitates the adsorption and activation of N-(1-hydroxy-2,2,6,6-tetramethylpiperidin-4-yl)acetamide (ACTH) via interactions with ketonic oxygen, thereby improving selectivity and yield at high current densities. The electrolysis process is scaled up to produce 200 g of the steroid carbonyl product 8b (19-Aldoandrostenedione), achieving a yield of 91% and a productivity of 243 g h-1. These results represent a promising method for accelerating electron transfer to enhance alcohol oxidation, highlighting its potential for practical electrosynthesis applications.

CeO2-δ as Electron Donor in Co0.07Ce0.93O2-δ Solid Solution Boosts Alkaline Water Splitting

Optimizing the electronic structure with increasing intrinsic stability is a usual method to enhance the catalysts' performance. Herein, a series of cerium dioxide (CeO2-δ) based solid solution materials is synthesized via substituting Ce atoms with transition metal (Co, Cu, Ni, etc.), in which Co0.07Ce0.93O2-δ shows optimized band structure because of electron transition in the reaction, namely Co3+ (3d64s0) + Ce3+ (4f15d 06s0) → Co2+ (3d74s0) + Ce4+ (4f05d06s0), with more stable electronic configuration. The in situ Raman spectra show a stable F2g peak at ≈452 cm-1 of Co0.07Ce0.93O2-δ, while the F2g peak in CeO2-δ almost disappeared during HER progress, demonstrating the charge distribution of *H adsorbed on Co0.07Ce0.93O2-δ is more stable than *H adsorbed on CeO2-δ. Density functional theory calculations reveal that Co0.07Ce0.93O2-δ solid solution increases protonation capacity and favors for formation of *H in alkaline media. General guidelines are formulated for optimizing adsorption capacity and the volcano plot demonstrates the excellent catalytic performance of Co0.07Ce0.93O2-δ solid solution. The alkaline anion exchange membrane water electrolysis based on Co0.07Ce0.93O2-δ/NiFe LDH realizes a current density of 1000 mA cm-2 at ≈1.86 V in alkaline seawater at 80 °C and exhibits long-term stability for 450 h.

Rational Design of Transition-Metal-Based Catalysts for the Electrochemical 5-Hydroxymethylfurfural Reduction Reaction

The electrochemical reduction reaction (HMFRR) of 5-hydroxymethylfurfural (HMF) has emerged as a promising avenue for the utilization and refinement of the biomass-derived platform molecule HMF into high-value chemicals, addressing energy sustainability challenges. Transition metal electrocatalysts (TMCs) have recently garnered attention as promising candidates for catalyzing HMFRR, capitalizing on the presence of vacant d orbitals and unpaired d electrons. TMCs play a pivotal role in facilitating the generation of intermediates through interactions with HMF, thereby lowering the activation energy of intricate reactions and significantly augmenting the catalytic reaction rate. In the absence of comprehensive and guiding reviews in this domain, this paper aims to comprehensively summarize the key advancements in the design of transition metal catalysts for HMFRR. It elucidates the mechanisms and pH dependency of various products generated during the electrochemical reduction of HMF, with a specific emphasis on the bond-cleavage angle. Additionally, it offers a detailed introduction to typical in-situ characterization techniques. Finally, the review explores engineering strategies and principles to enhance HMFRR activity using TMCs, particularly focusing on multiphase interface control, crystal face control, and defect engineering control. This review introduces novel concepts to guide the design of HMFRR electrocatalysts, especially TMCs, thus promoting advancements in biomass conversion.

Amorphous Fe-O-P electro(pre)catalysts for energy-efficient H2 production coupled with ethylene glycol oxidation

This study presents the synthesis and electrocatalytic performance of amorphous Fe-O-P nanocages derived from Fe-MOFs for water and ethylene glycol (EG) oxidation. Despite structural and compositional changes, the electrocatalyst in an electrolytic cell with Pt/C shows high activity and reduced cell voltage, efficiently generating H2 and formic acid in a KOH-EG mixed electrolyte.

Efficient Electrocatalytic Oxidation of Glycerol to Formate Coupled with Nitrate Reduction over Cu-Doped NiCo Alloy Supported on Nickel Foam

Electrooxidation of biomass-derived glycerol which is regarded as a main byproduct of industrial biodiesel production, is an innovative strategy to produce value-added chemicals, but currently showcases slow kinetics, limited Faraday efficiency, and unclear catalytic mechanism. Herein, we report high-efficiency electrooxidation of glycerol into formate via a Cu doped NiCo alloy catalyst supported on nickel foam (Cu-NiCo/NF) in a coupled system paired with nitrate reduction. The designed Cu-NiCo/NF delivers only 1.23 V vs. RHE at 10 mA cm-2, and a record Faraday efficiency of formate of 93.8 %. The superior performance is ascribed to the rapid generation of NiIII-OOH and CoIII-OOH species and favorable coupling of surface *O with reactive intermediates. Using Cu-NiCo/NF as a bifunctional catalyst, the coupled system synchronously produces NH3 and formate, showing 290 mV lower than the coupling of hydrogen evolution reaction, together with excellent long-term stability for up to 144 h. This work lays out new guidelines and reliable strategies from catalyst design to system coupling for biomass-derived electrochemical refinery.

Energy-Saving Ambient Electrosynthesis of Nylon-6 Precursor Coupled with Electrocatalytic Upcycling of Polyethylene Terephthalate

Cyclohexanone oxime is an important intermediate in the chemical industry, especially for the manufacture of nylon-6. The traditional cyclohexanone oxime production strongly relies on cyclohexanone-hydroxylamine and cyclohexanone ammoxidation processes, which require harsh reaction conditions and consume considerable amounts of energy. Herein, direct electrosynthesis of cyclohexanone oxime is reported from environmental pollutants nitrite and cyclohexanone with almost 100% yield by using low-cost Cu2Se nanosheets as electrocatalysts. Combination of in situ Fourier transform infrared spectroscopy and theoretical calculations verifies that the p-d orbital hybridization between Cu and Se elements could synergistically optimize the surface electronic structure and enable improved adsorption and formation of the key active N intermediate NH2OH*, thereby enhancing cyclohexanone/nitrite-to-cyclohexanone oxime conversion over the Cu2Se nanosheets. Based on these, an efficient asymmetric co-electrolysis system is further demonstrated by coupling cyclohexanone/nitrite-to-cyclohexanone oxime conversion with the upcycling of polyethylene terephthalate plastics, achieveing energy-saving simultaneously production of value-added products (cyclohexanone oxime and glycolic acid).

Graph Neural Network Model Accelerates Biomass Adsorption Energy Prediction on Iron-group Hydrotalcite Electrocatalysts

Iron-group layered double hydroxides (LDH) have demonstrated excellent biomass electrooxidation performance. However, the development of these materials relies on extensive experiments and high computational costs. Therefore, we developed a graph neural network (GNN) (named GALE-Net 2.0) for predicting the adsorption energies in the electrocatalytic reaction of 5-hydroxymethylfurfural (HMF). A data set of the adsorption energies of organic molecules on the LDH was constructed. The GNN model predicted that the 1:2 CoNi-doped LDH catalyst would demonstrate excellent HMF electrooxidation performance. The calculation time was reduced from 24 h with the density functional theory (DFT) calculations to 1 h with the GALE-Net 2.0. The mean absolute error of the GNN model was 0.17 eV, which is consistent with the accuracy of the DFT calculations. Moreover, the model showed some generality as it successfully predicted the adsorption energy of furan derivatives. Our results suggest that GALE-Net 2.0 can accelerate the design of electrocatalysts.

Integrative catalytic pairs for efficient multi-intermediate catalysis

Single-atom catalysts (SACs) have attracted considerable research interest owing to their combined merits of homogeneous and heterogeneous catalysts. However, the uniform and isolated active sites of SACs fall short in catalysing complex chemical processes that simultaneously involve multiple intermediates. In this Review, we highlight an emerging class of catalysts with adjacent binary active centres, which is called integrative catalytic pairs (ICPs), showing not only atomic-scale site-to-site electronic interactions but also synergistic catalytic effects. Compared with SACs or their derivative dual-atom catalysts (DACs), multi-interactive intermediates on ICPs can overcome kinetic barriers, adjust reaction pathways and break the universal linear scaling relations as the smallest active units. Starting from this active-site design principle, each single active atom can be considered as a brick to further build integrative catalytic clusters (ICCs) with desirable configurations, towards trimer or even larger multi-atom units depending on the requirement of a given reaction.

All-in-One: Plasmonic Janus Heterostructures for Efficient Cooperative Photoredox Catalysis

Janus heterostructures consisting of multiple jointed components with distinct properties have gained growing interest in the photoredox catalytic field. Herein, we have developed a facile low-temperature method to gain anisotropic one-dimensional Au-tipped CdS (Au-CdS) nanorods (NRs), followed by assembling Ru molecular co-catalyst (RuN5) onto the surface of the NRs. The CdS NRs decorated with plasmonic Au nanoparticles and RuN5 complex harness the virtues of metal-semiconductor and inorganic-organic interface, giving directional charge transfer channels, spatially separated reaction sites, and enhanced local electric field distribution. As a result, the Au-CdS-RuN5 can act as an efficient dual-function photocatalyst for simultaneous H2 evolution and valorization of biomass-derived alcohols. Benefiting from the interfacial charge decoupling and selective chemical bond activation, the optimal all-in-one Au-CdS-RuN5 heterostructure shows greatly enhanced photoactivity and selectivity as compared to bare CdS NRs, along with a remarkable apparent quantum yield of 40.2 % at 400 nm. The structural evolution and working mechanism of the heterostructures are systematically analyzed based on experimental and computational results.

Integrated electrochemical and chemical system for ampere-level production of terephthalic acid alternatives and hydrogen

2,5-Furandicarboxylic acid (FDCA), a critical polymer platform molecule that can potentially replace terephthalic acid, coupled hydrogen coproduction holds great prospects via electrolysis. However, the electrosynthesis of FDCA faces challenges in product separation from complex electrolytes and unclear electrochemical and nonelectrochemical reactions during the 5-hydroxymethylfurfural (HMF) oxidation. Herein, an electrochemical/chemical integrated system of alkaline HMF-H2O co-electrolysis is proposed, achieving distillation-free synthesis of high-purity FDCA by acidic separation/purification and hydrogen coproduction. This system achieves ampere-level current densities of 812 and 1290 mA cm-2 at potentials of 1.50 and 1.60 V, with nearly 100% FDCA yield and HMF conversion in only 6 min at 1.50 V. The electrooxidation of HMF involves a coupling of electrochemical and nonelectrochemical reactions, wherein the aldehyde group is dehydrogenated and oxidized, followed by dehydrated and oxidized of the hydroxyl group, ultimately forming FDCA. Concurrently, nonelectrochemical reactions of intermolecular electron transfer occur in HMF and aldehyde group-containing intermediates.

Enhancing the Electrocatalytic Oxidation of 5-Hydroxymethylfurfural Through Cascade Structure Tuning for Highly Stable Biomass Upgrading

Electrocatalytic 5-hydroxymethylfurfural oxidation reaction (HMFOR) provides a promising strategy to convert biomass derivative to high-value-added chemicals. Herein, a cascade strategy is proposed to construct Pd-NiCo2O4 electrocatalyst by Pd loading on Ni-doped Co3O4 and for highly active and stable synergistic HMF oxidation. An elevated current density of 800 mA cm-2 can be achieved at 1.5 V, and both Faradaic efficiency and yield of 2,5-furandicarboxylic acid remained close to 100% over 10 consecutive electrolysis. Experimental and theoretical results unveil that the introduction of Pd atoms can modulate the local electronic structure of Ni/Co, which not only balances the competitive adsorption of HMF and OH- species, but also promote the active Ni3+ species formation, inducing high indirect oxidation activity. We have also discovered that Ni incorporation facilitates the Co2+ pre-oxidation and electrophilic OH* generation to contribute direct oxidation process. This work provides a new approach to design advanced electrocatalyst for biomass upgrading.

Two-dimensional single-crystalline mesoporous high-entropy oxide nanoplates for efficient electrochemical biomass upgrading

Mesoporous single crystals have received more attention than ever in catalysis-related applications due to their unique structural functions. Despite great efforts, their progress in engineering crystallinity and composition has been remarkably slower than expected. In this manuscript, a template-free strategy is developed to prepare two-dimensional high-entropy oxide (HEO) nanoplates with single-crystallinity and penetrated mesoporosity, which further ensures precise control over high-entropy compositions and crystalline phases. Single-crystalline mesoporous HEOs (SC-MHEOs) disclose high electrocatalytic performance in 5-hydroxymethylfurfural oxidation reaction (HMFOR) for efficient biomass upgrading, with remarkable HMF conversion of 99.3% and superior 2,5-furandicarboxylic acid (FDCA) selectivity of 97.7%. Moreover, with nitrate reduction as coupling cathode reaction, SC-MHEO realizes concurrent electrosynthesis of value-added FDCA and ammonia in the two-electrode cell. Our study provides a powerful paradigm for producing a library of novel mesoporous single crystals for important catalysis-related applications, especially in the two-electrode cell.

Unlocking Efficient Hydrogen Production: Nucleophilic Oxidation Reactions Coupled with Water Splitting

Electrocatalytic water splitting driven by sustainable energy is a clean and promising water-chemical fuel conversion technology for the production of high-purity green hydrogen. However, the sluggish kinetics of anodic oxygen evolution reaction (OER) pose challenges for large-scale hydrogen production, limiting its efficiency and safety. Recently, the anodic OER has been replaced by a nucleophilic oxidation reaction (NOR) with biomass as the substrate and coupled with a hydrogen evolution reaction (HER), which has attracted great interest. Anode NOR offers faster kinetics, generates high-value products, and reduces energy consumption. By coupling NOR with hydrogen evolution reaction, hydrogen production efficiency can be enhanced while yielding high-value oxidation products or degrading pollutants. Therefore, NOR-coupled HER hydrogen production is another new green electrolytic hydrogen production strategy after electrolytic water hydrogen production, which is of great significance for realizing sustainable energy development and global decarbonization. This review explores the potential of nucleophilic oxidation reactions as an alternative to OER and delves into NOR mechanisms, guiding future research in NOR-coupled hydrogen production. It assesses different NOR-coupled production methods, analyzing reaction pathways and catalyst effects. Furthermore, it evaluates the role of electrolyzers in industrialized NOR-coupled hydrogen production and discusses future prospects and challenges. This comprehensive review aims to advance efficient and economical large-scale hydrogen production.

Distinctive p-d Orbital Hybridization in CuSb Porous Nanonetworks for Enhanced Nitrite Electroreduction to Ammonia

Electrochemical nitrite reduction reaction (NO 2 - RR ${\mathrm{NO}}_{\mathrm{2}}^{\mathrm{ - }}{\mathrm{RR}}$ ), as a green and sustainable ammonia synthesis technology, has broad application prospects and environmental friendliness. Herein, an unconventional p-d orbital hybridization strategy is reported to realize the fabrication of defect-rich CuSb porous nanonetwork (CuSb PNs) electrocatalyst forNO 2 - RR ${\mathrm{NO}}_{\mathrm{2}}^ - {\mathrm{RR}}$ . The crystalline/amorphous heterophase structure is cleverly introduced into the porous nanonetworks, and this defect-rich structure exposes more atoms and activated boundaries. CuSb PNs exhibit a large NH3 yield (r N H 3 ${{r}_{{\mathrm{N}}{{{\mathrm{H}}}_{\mathrm{3}}}}}$ ) of 946.1 µg h-1m cat - 1 ${\mathrm{m}}_{{\mathrm{cat}}}^{ - {\mathrm{1}}}$ and a high faradaic efficiency (FE) of 90.7%. Experimental and theoretical studies indicate that the excellent performance of CuSb PNs results from the defect-rich porous nanonetworks structure and the p-d hybridization of Cu and Sb elements. This work describes a powerful pathway for the fabrication of p-d orbital hybrid defect-rich porous nanonetworks catalysts, and provides hope for solving the problem of nitrogen oxide pollution in the field of environment and energy.

Optimizing the Activation Energy of Reactive Intermediates on Single-Atom Electrocatalysts: Challenges and Opportunities

Single-atom catalysts (SACs) have made great progress in recent years as potential catalysts for energy conversion and storage due to their unique properties, including maximum metal atoms utilization, high-quality activity, unique defined active sites, and sustained stability. Such advantages of single-atom catalysts significantly broaden their applications in various energy-conversion reactions. Given the extensive utilization of single-atom catalysts, methods and specific examples for improving the performance of single-atom catalysts in different reaction systems based on the Sabatier principle are highlighted and reactant binding energy volcano relationship curves are derived in non-homogeneous catalytic systems. The challenges and opportunities for single-atom catalysts in different reaction systems to improve their performance are also focused upon, including metal selection, coordination environments, and interaction with carriers. Finally, it is expected that this work may provide guidance for the design of high-performance single-atom catalysts in different reaction systems and thereby accelerate the rapid development of the targeted reaction.

Sustainable Adipic Acid Production via Paired Electrolysis of Lignin-Derived Phenolic Compounds with Water as Hydrogen and Oxygen Sources

Adipic acid (AA) is an important feedstock for nylon polymers and is industrially produced from fossil-derived aromatics via thermocatalysis. However, this process consumes explosive H2 and corrosive HNO3 as reductants and oxidants, respectively. Here, we report the direct synthesis of AA from lignin-derived phenolic compounds via paired electrolysis using bimetallic cooperative catalysts. At the cathode, phenol is hydrogenated on PtAu catalysts to form ketone-alcohol (KA) oil with 92% yield and 43% Faradaic efficiency (FE). At the anode, KA is electrooxidized into AA on CuCo2O4 catalysts, achieving a maximum of 85% yield and 84% FE. Experimental and theoretical studies reveal that the excellent catalytic activity can be ascribed to the enhanced absorption and activation capability of reactants on the bimetallic cooperative catalysts. A two-electrode flow electrolyzer for AA synthesis realizes a stable electrolysis at 2.5 A for over 200 h as well as 38.5% yield and 70.2% selectivity. This study offers a green and sustainable route for AA synthesis from lignin via paired electrolysis.

Construction of Ag─Co(OH)2 Tandem Heterogeneous Electrocatalyst Induced Aldehyde Oxidation and the Co-Activation of Reactants for Biomass Effective and Multi-Selective Upgrading

The electrocatalytic oxidation of 5-hydroxymethylfurfural (HMF) provides a feasible way for utilization of biomass resources. However, how to regulate the selective synthesis of multiple value-added products is still a great challenge. The cobalt-based compound is a promising catalyst due to its direct and indirect oxidation properties, but its weak adsorption capacity restricts its further development. Herein, by constructing Ag─Co(OH)2 heterogeneous catalyst, the efficient and selective synthesis of 5-hydroxymethyl-2-furanoic acid (HMFCA) and 2,5-furan dicarboxylic acid (FDCA) at different potential ranges are realized. Based on various physical characterizations, electrochemical measurements, and density functional theory calculations, it is proved that the addition of Ag can effectively promote the oxidation of aldehyde group to a carboxyl group, and then generate HMFCA at low potential. Moreover, the introduction of Ag can activate cobalt-based compounds, thus strengthening the adsorption of organic molecules and OH- species, and promoting the formation of FDCA. This work achieves the selective synthesis of two value-added chemicals by one tandem catalyst and deeply analyzes the adsorption enhancement mechanism of the catalyst, which provides a powerful guidance for the development of efficient heterogeneous catalysts.

Ultra-Dense Supported Ruthenium Oxide Clusters via Directed Ion Exchange for Efficient Valorization of 5-Hydroxymethylfurfural

Maximizing the loadings of active centers without aggregation for a supported catalyst is a grand challenge but essential for achieving high gravimetric catalytic activity, especially toward multi-step reactions. The oxidation of 5-hydroxymethylfurfural (HMF), a key biomass-derived platform molecule, into 2,5-furandicarboxylic acid (FDCA), a promising alternative to polyester monomer, is such a multi-step reaction that involves 6 proton and electron transfers. This process often demands strong alkaline environment but also suffers from the alkali-driven polymerization side-reaction. Meanwhile, neutral media ameliorates the polymerization, but lacks efficient catalyst toward deep oxidation. Herein, we devised a strategy of creating ultra-dense supported Ru oxide clusters via directed ion exchange in a Co hydroxyanion (CoHA) support material. Pyrimidine ligands were first incorporated into the CoHA interlayers, and the subsequent evacuation of pyrimidines created porous channels for the directed ion exchange with the built-in anions in CoHA, which allowed the dense and mono-disperse functionalization of RuCl6 2- anions and their resulting Ru oxide clusters. These ultra-dense Ru oxide clusters not only enable high HMF electrooxidation currents under neutral conditions but also create microscopic channels in-between the clusters for the expedited re-adsorption and oxidation of intermediates toward highly oxidized product, such as 5-formyl-2-furoic acid (FFCA) and FDCA. A two-stage HMF oxidation process, consisting of ambient conversion of HMF into FFCA and FFCA oxidation into FDCA under 60 °C, was eventually developed to first achieve a high FDCA yield of 92.1 % under neutral media with significantly reduced polymerization.

Ultrathin NiV Layered Double Hydroxide for Methanol Electrooxidation: Understanding the Proton Detachment Kinetics and Methanol Dehydrogenation Oxidation

Electrochemical methanol oxidation reaction (MOR) is regarded as a promising pathway to obtain value-added chemicals and drive cathodic H2 production, while the rational design of catalyst and in-depth understanding of the structure-activity relationship remains challenging. Herein, the ultrathin NiV-LDH (u-NiV-LDH) with abundant defects is successfully synthesized, and the defect-enriched structure is finely determined by X-ray adsorption fine structure etc. When applied for MOR, the as-prepared u-NiV-LDH presents a low potential of 1.41 V versus RHE at 100 mA cm-2, which is much lower than that of bulk NiV-LDH (1.75 V vs RHE) at the same current density. The yield of H2 and formate is 98.2% and 88.1% as its initial over five cycles and the ultrathin structure of u-NiV-LDH can be well maintained. Various operando experiments and theoretical calculations prove that the few-layer stacking structure makes u-NiV-LDH free from the interlayer hydrogen diffusion process and the hydrogen can be directly detached from LDH laminate. Moreover, the abundant surface defects upshift the d-band center of u-NiV-LDH and endow a higher local methanol concentration, resulting in an accelerated dehydrogenation kinetics on u-NiV-LDH. The synergy of the proton detachment from the laminate and the methanol dehydrogenation oxidation contributes to the excellent MOR performance of u-NiV-LDH.

Bifunctional Electrocatalysts for Overall and Hybrid Water Splitting

Electrocatalytic water splitting driven by renewable electricity has been recognized as a promising approach for green hydrogen production. Different from conventional strategies in developing electrocatalysts for the two half-reactions of water splitting (e.g., the hydrogen and oxygen evolution reactions, HER and OER) separately, there has been a growing interest in designing and developing bifunctional electrocatalysts, which are able to catalyze both the HER and OER. In addition, considering the high overpotentials required for OER while limited value of the produced oxygen, there is another rapidly growing interest in exploring alternative oxidation reactions to replace OER for hybrid water splitting toward energy-efficient hydrogen generation. This Review begins with an introduction on the fundamental aspects of water splitting, followed by a thorough discussion on various physicochemical characterization techniques that are frequently employed in probing the active sites, with an emphasis on the reconstruction of bifunctional electrocatalysts during redox electrolysis. The design, synthesis, and performance of diverse bifunctional electrocatalysts based on noble metals, nonprecious metals, and metal-free nanocarbons, for overall water splitting in acidic and alkaline electrolytes, are thoroughly summarized and compared. Next, their application toward hybrid water splitting is also presented, wherein the alternative anodic reactions include sacrificing agents oxidation, pollutants oxidative degradation, and organics oxidative upgrading. Finally, a concise statement on the current challenges and future opportunities of bifunctional electrocatalysts for both overall and hybrid water splitting is presented in the hope of guiding future endeavors in the quest for energy-efficient and sustainable green hydrogen production.

Highly efficient electrochemical ammonia synthesis via nitrate reduction over metallic Cu phase coupling sulfion oxidation

Electrochemical nitrate reduction reaction (NO3RR) is a promising technology for ammonia production and denitrification of wastewater. Its application is seriously restricted by the development of the highly active and selective electrocatalyst and a rational electrolysis system. Here, we constructed an efficient electrochemical ammonia production process via nitrate reduction on the metallic Cu electrocatalyst when coupled with anodic sulfion oxidation reaction (SOR). The synthesized Cu catalyst delivers an excellent NH3 Faradaic efficiency of 96.0 % and a NH3 yield of 0.391 mmol h-1 cm-2 at -0.2 V vs. reversible hydrogen electrode, which mainly stem from the more favorable conversion of NO2 - to NH3 on Cu0. Importantly, the well-designed electrolysis system with cathodic NO3RR and anodic SOR achieves a dramatically reduced cell voltage of 0.8 V at 50 mA cm-2 in comparison with the one with anodic oxygen evolution reaction (OER) of 1.9 V. This work presents an effective strategy for the energy-saving ammonia production via constructing effective nitrate reduction catalyst and replacing the OER with SOR while removing the pollutants including nitrate and sulfion.

Coupling Ferricyanide/Ferrocyanide Redox Mediated Recycling Spent LiFePO4 with Hydrogen Production

Replacing the oxygen evolution reaction with thermodynamically more favorable alternative oxidation reactions offers a promising alternative to reduce the energy consumption of hydrogen production. However, questions remain regarding the economic viability of alternative oxidation reactions for industrial-scale hydrogen production. Here, we propose an innovative cost-effective, environment-friendly and energy-efficient strategy for simultaneous recycling of spent LiFePO4 (LFP) batteries and hydrogen production by coupling the spent LFP-assisted ferricyanide/ferrocyanide ([Fe(CN)6 ]4- /[Fe(CN)6 ]3- ) redox reaction. The onset potential for the electrooxidation of [Fe(CN)6 ]4- to [Fe(CN)6 ]3- is low at 0.87 V. Operando Raman and UV/Visible spectroscopy confirm that the presence of LFP in the electrolyte allows for the rapid reduction of [Fe(CN)6 ]3- to [Fe(CN)6 ]4- , thereby completing the [Fe(CN)6 ]4- /[Fe(CN)6 ]3- redox cycle as well as facilitating the conversion of spent LiFePO4 into LiOH ⋅ H2 O and FePO4 . The electrolyzer consumes 3.6 kWh of electricity per cubic meter of H2 produced at 300 mA cm-2 , which is 43 % less than conventional water electrolysis. Additionally, this recycling pathway for spent LFP batteries not only minimizes chemical consumption and prevents secondary pollution but also presents significant economic benefits.

Cross-linked α-Ni(OH)2 nanosheets with a Ni3+-rich structure for accelerating electrochemical oxidation of 5-hydroxymethylfurfural

Electrochemical oxidation of biomass-based 5-hydroxymethylfurfural (HMF) is an effective approach for achieving the high-value products of 2,5-furandicarboxylic acid (FDCA). However, the restricted formation of high-valence metal active species for electrocatalysts results in a sluggish kinetic process of HMF oxidation reaction (HMFOR). Herein, we fabricated the Ni3+-rich cross-linked α-Ni(OH)2 nanosheets for accelerating the HMFOR through an anion-mediated strategy. It is identified that the Cl- ions with strong penetrability replace a portion of lattice oxygen atoms in α-Ni(OH)2 to form Ni-Cl bonds, contributing to breaking the inherent lattice order and generating a special Ni3+-rich structure. Owing to the promoted adsorption and accelerated oxidation of hydroxyl and aldehyde groups by the affluent Ni3+ active species, the large oxidation current density of 116.5 mA cm-2 and HMFOR kinetic constant of 0.067 min-1 has been achieved at 1.45 V (vs. RHE). By analyzing the oxidation products, the FDCA yield and Faradic efficiency are both higher than 99.25 % and 99.36 % for five successive determinations. Therefore, this work provides an insightful anion-mediated strategy for designing high-performance electrocatalysts for biomass conversion application.

Pd Loaded NiCo Hydroxides for Biomass Electrooxidation: Understanding the Synergistic Effect of Proton Deintercalation and Adsorption Kinetics

The key issue in the 5-hydroxymethylfurfural oxidation reaction (HMFOR) is to understand the synergistic mechanism involving the protons deintercalation of catalyst and the adsorption of the substrate. In this study, a Pd/NiCo catalyst was fabricated by modifying Pd clusters onto a Co-doped Ni(OH)2 support, in which the introduction of Co induced lattice distortion and optimized the energy band structure of Ni sites, while the Pd clusters with an average size of 1.96 nm exhibited electronic interactions with NiCo support, resulting in electron transfer from Pd to Ni sites. The resulting Pd/NiCo exhibited low onset potential of 1.32 V and achieved a current density of 50 mA/cm2 at only 1.38 V. Compared to unmodified Ni(OH)2 , the Pd/NiCo achieved an 8.3-fold increase in peak current density. DFT calculations and in situ XAFS revealed that the Co sites affected the conformation and band structure of neighboring Ni sites through CoO6 octahedral distortion, reducing the proton deintercalation potential of Pd/NiCo and promoting the production of Ni3+ -O active species accordingly. The involvement of Pd decreased the electronic transfer impedance, and thereby accelerated Ni3+ -O formation. Moreover, the Pd clusters enhanced the adsorption of HMF through orbital hybridization, kinetically promoting the contact and reaction of HMF with Ni3+ -O.

Single-Atom Cr-N4 Sites with High Oxophilicity Interfaced with Pt Atomic Clusters for Practical Alkaline Hydrogen Evolution Catalysis

Although dispersing Pt atomic clusters (ACs) on a conducting support is a promising way to minimize the Pt amount required in hydrogen evolution reaction (HER), the catalytic mass activity and durability of Pt ACs are often unsatisfactory for alkaline HER due to their unfavorable water dissociation and challenges in stabilizing them against agglomeration and detachment. Herein, we report a class of single-atom Cr-N4 sites with high oxophilicity interfaced with Pt ACs on mesoporous carbon for achieving a highly active and stable alkaline HER in an anion-exchange-membrane water electrolyzer (AEMWE). The as-made catalyst achieves the highest reported Pt mass activity (37.6 times higher than commercial Pt/C) and outstanding operational stability. Experimental and theoretical studies elucidate that the formation of a unique Pt-Cr quasi-covalent bonding interaction at the interface of Cr-N4 sites and Pt ACs effectively suppresses the migration and thermal vibration of Pt atoms to stabilize Pt ACs and contributes to the greatly enhanced catalytic stability. Moreover, oxophilic Cr-N4 sites adjacent to Pt ACs with favorable adsorption of hydroxyl species facilitate nearly barrierless water dissociation and thus enhance the HER activity. An AEMWE using this catalyst (with only 50 μgPt cm-2) can operate stably at an industrial-level current density of 500 mA cm-2 at 1.8 V for >100 h with a small degradation rate of 90 μV h-1.