One-Step, Facile and Ultrafast Synthesis of Phase- and Size-Controlled Pt–Bi Intermetallic Nanocatalysts through Continuous-Flow Microfluidics

Continuous-Flow and Scalable Synthesis of Pd@PtnL Core-Shell Nanocrystals with Enhanced Activity toward Oxygen Reduction

We report a scalable method based on continuous-flow reactors for conformally coating the surfaces of facet-controlled Pd nanocrystals with uniform, ultrathin shells made of Pt. The key to the success of such an approach is the identification of a proper polyol to generate the Pt atoms at a relatively slow rate to ensure adequate surface diffusion and thus the formation of uniform shells in a layer-by-layer fashion. We first demonstrate the concept using the production of Pd@PtnL (n = 2-5) core-shell icosahedral nanocrystals and then have the strategy successfully extended to the syntheses of Pd@PtnL cubic and octahedral nanocrystals. All these core-shell nanocrystals showed great enhancement in catalytic activity toward the oxygen reduction reaction. Our results suggest that seed-mediated growth can be combined with a continuous-flow reactor to achieve scalable production of bimetallic and even trimetallic nanocrystals with controlled sizes, shapes, compositions, and properties.

Ultra-Large Two-Dimensional Metal Nanowire Networks by Microfluidic Laminar Flow Synthesis for Formic Acid Electrooxidation

Despite the great research interest in two-dimensional metal nanowire networks (2D MNWNs) due to their large specific surface area and abundance of unsaturated coordination atoms, their controllable synthesis still remains a significant challenge. Herein, a microfluidics laminar flow-based approach is developed, enabling the facile preparation of large-scale 2D structures with diverse alloy compositions, such as PtBi, AuBi, PdBi, PtPdBi, and PtAuCu alloys. Remarkably, these 2D MNWNs can reach sizes up to submillimeter scale (~220 μm), which is significantly larger than the evolution from the 1D or 3D counterparts that typically measure only tens of nanometers. The PdBi 2D MNWNs affords the highest specific activity for formic acid (2669.1 mA mg-1) among current unsupported catalysts, which is 103.5 times higher than Pt-black, respectively. Furthermore, in situ Fourier transform infrared (FTIR) experiments provide comprehensive evidence that PdBi 2D MNWNs catalysts can effectively prevent CO* poisoning, resulting in exceptional activity and stability for the oxidation of formic acid.

Intermetallic Nanocrystals for Fuel-Cells-Based Electrocatalysis

Electrocatalysis underpins the renewable electrochemical conversions for sustainability, which further replies on metallic nanocrystals as vital electrocatalysts. Intermetallic nanocrystals have been known to show distinct properties compared to their disordered counterparts, and been long explored for functional improvements. Tremendous progresses have been made in the past few years, with notable trend of more precise engineering down to an atomic level and the investigation transferring into more practical membrane electrode assembly (MEA), which motivates this timely review. After addressing the basic thermodynamic and kinetic fundamentals, we discuss classic and latest synthetic strategies that enable not only the formation of intermetallic phase but also the rational control of other catalysis-determinant structural parameters, such as size and morphology. We also demonstrate the emerging intermetallic nanomaterials for potentially further advancement in energy electrocatalysis. Then, we discuss the state-of-the-art characterizations and representative intermetallic electrocatalysts with emphasis on oxygen reduction reaction evaluated in a MEA setup. We summarize this review by laying out existing challenges and offering perspective on future research directions toward practicing intermetallic electrocatalysts for energy conversions.

Kinetically Controlled Nucleation Enabled by Tunable Microfluidic Mixing for the Synthesis of Dendritic Au@Pt Core/Shell Nanomaterials

The nucleation stage plays a decisive role in determining nanocrystal morphology and properties; hence, the ability to regulate nucleation is critical for achieving high-level control. Herein, glass microfluidic chips with S-shaped mixing units are designed for the synthesis of Au@Pt core/shell materials. The use of hydrodynamics to tune the nucleation kinetics is explored by varying the number of mixing units. Dendritic Au@Pt core/shell nanomaterials are controllably synthesized and a formation mechanism is proposed. As-synthesized Au@Pt exhibited excellent ethanol oxidation activity under alkaline conditions (8.4 times that of commercial Pt/C). This approach is also successfully applied to the synthesize of Au@Pd core/shell nanomaterials, thus demonstrating its generality.

Sensitive electrochemical measurement of nitric oxide released from living cells based on dealloyed PtBi alloy nanoparticles

Nitric oxide (NO), as a vital signaling molecule related to different physiological and pathological processes in living systems, is closely associated with cancer and cardiovascular disease. However, the detection of NO in real-time remains a difficulty. Here, PtBi alloy nanoparticles (NPs) were synthesized, dealloyed, and then fabricated to NP-based electrodes for the electrochemical detection of NO. Transmission electron microscopy (TEM), small-angle X-ray scattering (SAXS), and nitrogen physical adsorption/desorption show that dealloyed PtBi alloy nanoparticles (dPtBi NPs) have a porous nanostructure. Electrochemical impedance spectroscopy and cyclic voltammetry results exhibit that the dPtBi NP electrode possesses unique electrocatalytic features such as low charge transfer resistance and large electrochemically active surface area, which lead to its excellent NO electrochemical sensing performance. Owing to the higher density of catalytical active sites formed PtBi bimetallic interface, the dPtBi NP electrode displays superior electrocatalytic activity toward the oxidation of NO with a peak potential at 0.74 V vs. SCE. The dPtBi NP electrode shows a wide dynamic range (0.09-31.5 μM) and a low detection limit of 1 nM (3σ/k) as well as high sensitivity (130 and 36.5 μA μM^-1 cm^-2). Moreover, the developed dPtBi NP-based electrochemical sensor also exhibited good reproducibility (RSD 5.7%) and repeatability (RSD 3.4%). The electrochemical sensor was successfully used for the sensitive detection of NO produced by live cells. This study indicates a highly effective approach for regulating the composition and nanostructures of metal alloy nanomaterials, which might provide new technical insights for developing high-performance NO-sensitive systems, and have important implications in enabling real-time detection of NO produced by live cells.

Dealloying of Pt1Bi2 intermetallic toward optimization of electrocatalysis on a Bi-continuous nanoporous core-shell structure

Noble metal nanoporous materials hold great potential in the field of catalysis, owing to their high open structures and numerous low coordination surface sites. However, the formation of porous nanoparticles is restricted by particle size. Herein, we utilized a Pt₁Bi₂ intermetallic nanocatalyst to develop a dealloying approach for preparing nanoparticles with a bi-continuous porous and core-shell structure and proposed a mechanism for the formation of pores. The particle size used to form the porous structure can be <10 nm, which enhances the nanocatalyst's performance for the oxygen reduction reaction (ORR). This study provides a new understanding of the formation of porous materials via a dealloying approach.

Strategies to Improve the Oxygen Reduction Reaction Activity on Pt-Bi Bimetallic Catalysts: A Density Functional Theory Study

Decreasing the level of use of Pt in proton exchange membrane fuel cells is of great research interest both academically and industrially. In this work, we systematically studied the oxygen reduction reaction (ORR) following the four-electron association mechanism at various Pt-Bi surfaces with density functional theory calculations. The results showed that the introduction of Bi changes the potential-determining step of ORR. Moreover, the hydroxy adsorption free energy (G_OH*) can be used as a descriptor of ORR activity, and 0.74 eV is the ideal G_OH* for it to reach its maximum. Notably, we also found that the tensile strain introduced by Bi and electron transfer between Pt and Bi synergize to modulate the d-band of Pt to contract, shift downward, and break the 5d⁹6s¹ valence electron configuration of Pt, and accordingly, PtBi(100), with the lowest d-band center, gives the best ORR activity, which is even slightly higher than that of Pt(111).

CRISPR Cas12a-Powered Silicon Surface-Enhanced Raman Spectroscopy Ratiometric Chip for Sensitive and Reliable Quantification

Sensitive and reliable clustered regularly interspaced short palindromic repeats (CRISPR) quantification without preamplification of the sample remains a challenge. Herein, we report a CRISPR Cas12a-powered silicon surface-enhanced Raman spectroscopy (SERS) ratiometric chip for sensitive and reliable quantification. As a proof-of-concept application, we select the platelet-derived growth factor-BB (PDGF-BB) as the target. We first develop a microfluidic synthetic strategy to prepare homogeneous silicon SERS substrates, in which uniform silver nanoparticles (AgNPs) are in situ grown on a silicon wafer (AgNPs@Si) by microfluidic galvanic deposition reactions. Next, one 5'-SH-3'-ROX-labeled single-stranded DNA (ssDNA) is modified on AgNPs via Ag-S bonds. In our design, such ssDNA has two fragments: one fragment hybridizes to its complementary DNA (5'-Cy3-labeled ssDNA) to form double-stranded DNA (dsDNA) and the other fragment labeled with 6'-carboxy-X-rhodmine (ROX) extends out as a substrate for Cas12a. The cleavage of the ROX-tagged fragment by Cas12a is controlled by the presence or not of PDGF-BB. Meanwhile, Cy3 molecules serving as internal standard molecules still stay at the end of the rigid dsDNA, and their signals remain constant. Thereby, the ratio of ROX signal intensity to Cy3 intensity can be employed for the reliable quantification of PDGF-BB concentration. The developed chip features an ultrahigh sensitivity (e.g., the limit of detection is as low as 3.2 pM, approximately 50 times more sensitive than the fluorescence counterpart) and good reproducibility (e.g., the relative standard deviation is less than 5%) in the detection of PDGF-BB.

PtFeCoNiCu high-entropy solid solution alloy as highly efficient electrocatalyst for the oxygen reduction reaction

Searching for an efficient, durable, and low cost catalyst toward oxygen reduction reaction (ORR) is of paramount importance for the application of fuel cell technology. Herein, PtFeCoNiCu high-entropy alloy nanoparticles (PFCNC-HEA) is reported as electrocatalyst toward ORR. It shows remarkable ORR catalytic mass activity of 1.738 A mg^-1 _Pt at 0.90 V, which is 15.8 times higher than that of the state-of-art commercial Pt/C catalyst. It also exhibits outstanding stability with negligible voltage decay (3 mV) after 10k cycles accelerated durability test. High ORR activity is ascribed to the ligand effect caused by polymetallic elements, the optimization of the surface electronic structure, and the formation of multiple active sites on the surface. In the proton exchange membrane fuel cell setup, this cell delivers a power density of up to 1.380 W cm^-2 with a cathodic Pt loading of 0.03 mg_Pt cm^-2, demonstrating a promising catalyst design direction for highly efficient ORR.

Spontaneous Phase Segregation Enabling Clogging Aversion in Continuous Flow Microfluidic Synthesis of Nanocrystals Supported on Reduced Graphene Oxide

Eliminating clogging in capillary tube reactors is critical but challenging for enabling continuous-flow microfluidic synthesis of nanoparticles. Creating immiscible segments in a microfluidic flow is a promising approach to maintaining a continuous flow in the microfluidic channel because the segments with low surface energy do not adsorb onto the internal wall of the microchannel. Herein we report the spontaneous self-agglomeration of reduced graphene oxide (rGO) nanosheets in polyol flow, which arises because the reduction of graphene oxide (GO) nanosheets by hot polyol changes the nanosheets from hydrophilic to hydrophobic. The agglomerated rGO nanosheets form immiscible solid segments in the polyol flow, realizing the liquid-solid segmented flow to enable clogging aversion in continuous-flow microfluidic synthesis. Simultaneous reduction of precursor species in hot polyol deposits nanocrystals uniformly dispersed on the rGO nanosheets even without surfactant. Cuprous oxide (Cu₂O) nanocubes of varying edge lengths and ultrafine metal nanoparticles of platinum (Pt) and palladium (Pd) dispersed on rGO nanosheets have been continuously synthesized using the liquid-solid segmented flow microfluidic method, shedding light on the promise of microfluidic reactors in synthesizing functional nanomaterials.

Displacement Reaction-Assisted Synthesis of Sub-Nanometer Pt/Bi Boost Methanol-Tolerant Fuel Cells

The development of new synthetic methods for methanol-tolerant catalysts with improved performance is of fundamental importance for the commercialization of fuel cells. Herein, we reported a facile displacement reaction-assisted synthesis of graphene-supported sub-nanometer Pt/Bi catalysts (Pt/Bi/rGO). Bismuth (0) nanoparticles produced by NH₃BH₃ reduction can be further dissolved into the ethylene glycol, implying Bi(0) has a strong interaction with the hydroxyl group. That is the key interaction between Bi(0) and the functional group on the rGO to form the ultra-small Bi/rGO catalyst. Furthermore, Pt clusters are obtained by the displacement between Bi(0) and HPtCl₄ and are directly anchored to the rGO surface. The as-synthesized Pt/Bi/rGO catalyst exhibits high oxygen reduction mass activity and high tolerance to methanol poisoning. In the presence of 0.5 mol/L CH₃OH, the initial potential and activity of ORR were almost unchanged, which demonstrated great potential in the application of direct methanol fuel cells.

Hexagonal PtBi Intermetallic Inlaid with Sub-Monolayer Pb Oxyhydroxide Boosts Methanol Oxidation

Engineering multicomponent nanocatalysts is effective to improve electrocatalysis in many applications, yet it remains a challenge in constructing well-defined multimetallic active sites at the atomic level. Herein, the surface inlay of sub-monolayer Pb oxyhydroxide onto hexagonal PtBi intermetallic nanoplates with intrinsically isolated Pt atoms to boost the methanol oxidation reaction (MOR) is reported. The well-defined PtBi@6.7%Pb nanocatalyst exhibits 4.0 and 7.4 times higher mass activity than PtBi nanoplates and commercial Pt/C catalyst toward MOR in the alkaline electrolyte at 30 °C. Meanwhile, it also achieves a record-high mass activity of 51.07 A mg^-1 _Pt at direct methanol fuel cells operation temperature of 60 °C. DFT calculations reveal that the introduction of Pb oxyhydroxide on the surface not only promotes the electron transfer efficiency but also suppresses the CO poisoning effect, and the efficient p-d coupling optimizes the electroactivity of PtBi@6.7%Pb nanoplates toward the MOR process with low reaction barriers. This work offers a nanoengineering strategy to effectively construct and modulate multimetallic nanocatalysts to improve the electroactivity toward the MOR in future research.

Intermetallic FePt@PtBi Core-Shell Nanoparticles for Oxygen Reduction Electrocatalysis

The development of active and stable platinum (Pt)-based oxygen reduction reaction (ORR) electrocatalysts with good resistance to poisoning is a prerequisite for widespread practical application of fuel cells. An effective strategy for enhancing the electrocatalytic performance is to tune or control the physicochemical state of the Pt surface. Herein, we show a general surface-engineering approach to prepare a range of nanostructured Pt alloys by coating with alloy PtBi shells. FePt@PtBi core-shell nanoparticles showed the best ORR performance with a mass activity of 0.96 A mg_Pt ^-1 and a specific activity of 2.06 mA cm^-2 , respectively 7 times and 11 times those of the corresponding values for benchmark Pt/C. Moreover, FePt@PtBi shows much better tolerance to methanol and carbon monoxide than conventional Pt-based electrocatalysts. The observed comprehensive enhancement in ORR performance of FePt@PtBi can be attributed to the increased compressive strain of the Pt surface due to in-plane shearing resulting from the presence of the large Bi atoms in the surface-structured PtBi overlayers, as well as charge displacement via Pt-Bi bonding which mitigates crossover issues.

Atomic Regulation of PGM Electrocatalysts for the Oxygen Reduction Reaction

With the increasing enthusiasm for the hydrogen economy and zero-emission fuel cell technologies, intensive efforts have been dedicated to the development of high-performance electrocatalytic materials for the cathodic oxygen reduction reaction (ORR). Some major fundamental breakthroughs have been made in the past few years. Therefore, reviewing the most recent development of platinum-group-metal (PGM) ORR electrocatalysts is of great significance to pushing it forward. It is known that the ORR on the fuel cell electrode is a heterogeneous reaction occurring at the solid/liquid interface, wherein the electron reduces the oxygen along with species in the electrolyte. Therefore, the ORR kinetic is in close correlation with the electronic density of states and wave function, which are dominated by the localized atomic structure including the atomic distance and coordination number (CN). In this review, the recent development in the regulation over the localized state on the catalyst surface is narrowed down to the following structural factors whereby the corresponding strategies include: the crystallographic facet engineering, phase engineering, strain engineering, and defect engineering. Although these strategies show distinctive features, they are not entirely independent, because they all correlate with the atomic local structure. This review will be mainly divided into four parts with critical analyses and comparisons of breakthroughs. Meanwhile, each part is described with some more specific techniques as a methodological guideline. It is hoped that the review will enhance an insightful understanding on PGM catalysts of ORR with a visionary outlook.

Microfluidic synthesis of high-valence programmable atom-like nanoparticles for reliable sensing

Synthesis of programmable atom-like nanoparticles (PANs) with high valences and high yields remains a grand challenge. Here, a novel synthetic strategy of microfluidic galvanic displacement (μ-GD) coupled with microfluidic DNA nanoassembly is advanced for synthesis of single-stranded DNA encoder (SSE)-encoded PANs for reliable surface-enhanced Raman scattering (SERS) sensing. Notably, PANs with high valences (e.g., n-valence, n = 12) are synthesized with high yields (e.g., >80%) owing to the effective control of interfacial reactions sequentially occurring in the microfluidic system. On the basis of this, we present the first demonstration of a PAN-based automatic analytical platform, in which sensor construction, sample loading and on-line monitoring are carried out in the microfluidic system, thus guaranteeing reliable quantitative measurement. In the proof-of-concept demonstration, accurate determination of tetracycline (TET) in serum and milk samples with a high recovery close to 100% and a low relative standard deviation (RSD) less than 5.0% is achieved by using this integrated analytical platform.

Random alloy and intermetallic nanocatalysts in fuel cell reactions

Fuel cells that use small organic molecules or hydrogen as the anode fuel can power clean electric vehicles. From an experimental perspective, the possible fuel cells' electrocatalytic reaction mechanisms are obtained through in situ electrochemical spectroscopy techniques and density functional theory calculations, providing theoretical guidance for further development of novel nanocatalysts. As advanced nanocatalysts for fuel cells' electrochemical reactions, alloy nanomaterials have greatly improved electrocatalytic activity and stability and have attracted widespread attention. Enhanced electrocatalytic performance of alloy nanocatalysts could be closely related to the synergistic effects, such as electronic and strain effects. Depending on the arrangement of atoms, alloys can be classified into random alloy and intermetallic compounds (ordered structure). Intermetallic compounds generally have lower heats of formation and stronger heteroatomic bonding strength relative to the random alloy, resulting in high chemical and structural stability in either full pH solutions or electrochemical tests. Here, we summarize the latest advances and the structure-function relationship of noble metal alloy nanocatalysts, among which Pt-based catalysts are the main ones, as well as comprehensively understand why they significantly affect the electrocatalytic performance of fuel cells. Novel alloy nanocatalysts with a robust three-phase interface to achieve efficient charge and mass transfer can obtain desirable activity and stability in the electrochemical workstation tests, and is expected to acquire a higher power density on fuel cell test systems with harsh test conditions.

A scalable synthesis of ternary nanocatalysts for a high-efficiency electrooxidation catalysis by microfluidics

Microfluidic synthesis has attracted extensive attention due to the ability for the multistep precise control of the synthesis parameters, continuous and reproducible preparation, and its ease of integration. However, its commercial application is still affected by its low production efficiency. In this case, we report a high-throughput continuous flow synthesis of highly dispersed PtFeCu/C nanocatalysts using a metal microchip setup with four parallel channels. The high flow rate and integrated channels enabled improving the throughput, whereby 1.33 g h^-1 of catalysts could be achieved with the flow rate of 1200 mL h^-1 under the experimental conditions. The as-prepared PtFeCu/C exhibited excellent performance, 1.94 times higher than Pt/C for methanol oxidation. More importantly, the yield of the PtFeCu/C nanocatalysts could be further increased through designing numerous parallel channels, which might provide a promising approach for large-scale commercialization of the catalysts. Such a high-throughput fabrication pathway is significant for the large-scale industrial production of nanomaterials.

Synthesis and Surface Engineering of Inorganic Nanomaterials Based on Microfluidic Technology

The controlled synthesis and surface engineering of inorganic nanomaterials hold great promise for the design of functional nanoparticles for a variety of applications, such as drug delivery, bioimaging, biosensing, and catalysis. However, owing to the inadequate and unstable mass/heat transfer, conventional bulk synthesis methods often result in the poor uniformity of nanoparticles, in terms of microstructure, morphology, and physicochemical properties. Microfluidic technologies with advantageous features, such as precise fluid control and rapid microscale mixing, have gathered the widespread attention of the research community for the fabrication and engineering of nanomaterials, which effectively overcome the aforementioned shortcomings of conventional bench methods. This review summarizes the latest research progress in the microfluidic fabrication of different types of inorganic nanomaterials, including silica, metal, metal oxides, metal organic frameworks, and quantum dots. In addition, the surface modification strategies of nonporous and porous inorganic nanoparticles based on microfluidic method are also introduced. We also provide the readers with an insight on the red blocks and prospects of microfluidic approaches, for designing the next generation of inorganic nanomaterials.

Continuous Synthesis of Nanocrystals via Flow Chemistry Technology

Modern nanotechnologies bring humanity to a new age, and advanced methods for preparing functional nanocrystals are cornerstones. A considerable variety of nanomaterials has been created over the past decades, but few were prepared on the macro scale, even fewer making it to the stage of industrial production. The gap between academic research and engineering production is expected to be filled by flow chemistry technology, which relies on microreactors. Microreaction devices and technologies for synthesizing different kinds of nanocrystals are discussed from an engineering point of view. The advantages of microreactors, the important features of flow chemistry systems, and methods to apply them in the syntheses of salt, oxide, metal, alloy, and quantum dot nanomaterials are summarized. To further exhibit the scaling-up of nanocrystal synthesis, recent reports on using microreactors with gram per hour and larger production rates are highlighted. Finally, an industrial example for preparing 10 tons of CaCO₃ nanoparticles per day is introduced, which shows the great potential for flow chemistry processes to transfer lab research to industry.

Unusual Effect of Trace Water on the Structure and Activity of Nix Co1-x Electrocatalysts for the Methanol Oxidation Reaction

Highly active Ni-based catalysts have attracted much attention but are still facing challenges owing to the immature synthetic method. Herein, polyhedral Ni_x Co_1-x alloy was prepared by a facile modified polyol method in which a trace amount of water could halve the particle size of the alloy. The Ni/Co ratios in Ni_x Co_1-x alloy strictly depended on the used amount of water owing to the different solubilities of the precursors. Among them, the Ni_0.6 Co_0.4 nanoparticles obtained with 70 μL of deionized water exhibited the best performance in the methanol oxidation reaction with a peak current density of 116 mA cm^-2 in the presence of 1 m NaOH+0.5 m CH₃ OH solution, which is higher than those of Ni_0.7 Co_0.3 (80 mA cm^-2 ) and Ni_0.5 Co_0.5 (33 mA cm^-2 ). The excellent performance of Ni_0.6 Co_0.4 is attributed to the unique structure with appropriate Ni/Co ratio, which elongates the C-O bond in methanol and lowers the reaction free energy according to DFT calculations.

Microfluidics and catalyst particles

In this review article, we discuss the latest advances and future perspectives of microfluidics for micro/nanoscale catalyst particle synthesis and analysis. In the first section, we present an overview of the different methods to synthesize catalysts making use of microfluidics and in the second section, we critically review catalyst particle characterization using microfluidics. The strengths and challenges of these approaches are highlighted with various showcases selected from the recent literature. In the third section, we give our opinion on the future perspectives of the combination of catalytic nanostructures and microfluidics. We anticipate that in the synthesis and analysis of individual catalyst particles, generation of higher throughput and better understanding of transport inside individual porous catalyst particles are some of the most important benefits of microfluidics for catalyst research.

Trimetallic Synergy in Intermetallic PtSnBi Nanoplates Boosts Formic Acid Oxidation

Platinum is the most effective metal for a wide range of catalysis reactions, but it fails in the formic acid electrooxidation test and suffers from severe carbon monoxide poisoning. Developing highly active and stable catalysts that are capable of oxidizing HCOOH directly into CO₂ remains challenging for commercialization of direct liquid fuel cells. A new class of PtSnBi intermetallic nanoplates is synthesized to boost formic acid oxidation, which greatly outperforms binary PtSn and PtBi intermetallic, benefiting from the synergism of chosen three metals. In particular, the best catalyst, atomically ordered Pt₄₅ Sn₂₅ Bi₃₀ nanoplates, exhibits an ultrahigh mass activity of 4394 mA mg^-1 Pt and preserves 78% of the initial activity after 4000 potential cycles, which make it a state-of-the-art catalyst toward formic acid oxidation. Density functional theory calculations reveal that the electronic and geometric effects in PtSnBi intermetallic nanoplates help suppress CO* formation and optimize dehydrogenation steps.

Continuous Flow Methods of Fabricating Catalytically Active Metal Nanoparticles

One of the obstacles preventing the commercialization of colloidal nanoparticle catalysts is the difficulty in fabricating these materials at scale while maintaining a high level of control over their resulting morphologies, and ultimately, their properties. Translation of batch-scale solution nanoparticle syntheses to continuous flow reactors has been identified as one method to address the scaling issue. The superior heat and mass transport afforded by the high surface-area-to-volume ratios of micro- and millifluidic channels allows for high control over reaction conditions and oftentimes results in decreased reaction times, higher yields, and/or more monodisperse size distributions compared to an analogous batch reaction. Furthermore, continuous flow reactors are automatable and have environmental health and safety benefits, making them practical for commercialization. Herein, a discussion of continuous flow methods, reactor design, and potential challenges is presented. A thorough account of the implementation of these technologies for the fabrication of catalytically active metal nanoparticles is reviewed for hydrogenation, electrocatalysis, and oxidation reactions.

Defects on carbons for electrocatalytic oxygen reduction

The exploration of highly active and durable cathodic oxygen reduction reaction (ORR) catalysts with economical production costs is still the bottleneck to realize the large-scale commercialization of fuel cells. In recent years, remarkable progress has been achieved in fabricating effective non-precious metal based ORR catalysts. In particular, modified carbon materials have aroused extensive research interest because of their excellent performance and low cost. In this review, we present an overview on recent advancements in developing defective carbon based materials for catalyzing the ORR. In particular, three general kinds of defective carbon electrocatalysts will be summarized. They are non-metal induced defective carbons (modified by heteroatoms), intrinsic defective carbons (defects created by a physical or chemical method), and atomic metal species induced/coordinated defective carbons (metal-macrocycle complexes with different coordination environments). The common configurations of various defective carbons will be discussed, with typical examples on recently developed both metal-free and precious/non-precious metal species coordinated carbons. Finally, the future research directions of the defective carbon materials are proposed. The newly established defect promoted catalysis mechanism will be beneficial for the design and fabrication of highly effective electrocatalysts for practical energy storage and conversion applications.

Direct synthesis of bimetallic PtCo mesoporous nanospheres as efficient bifunctional electrocatalysts for both oxygen reduction reaction and methanol oxidation reaction

The engineering of electrocatalysts with high performance for cathodic and/or anodic catalytic reactions is of great urgency for the development of direct methanol fuel cells. Pt-based bimetallic alloys have recently received considerable attention in the field of fuel cells because of their superior catalytic performance towards both fuel molecule electro-oxidation and oxygen reduction. In this work, bimetallic PtCo mesoporous nanospheres (PtCo MNs) with uniform size and morphology have been prepared by a one-step method with a high yield. The as-made PtCo MNs show superior catalytic activities for both oxygen reduction reaction and methanol oxidation reaction relative to Pt MNs and commercial Pt/C catalyst, attributed to their mesoporous structure and bimetallic composition.

Continuous and scalable fabrication of stable and biocompatible MOF@SiO2 nanoparticles for drug loading

A novel thermal-assisted microfluidic system was developed for the continuous and scalable production of drug@MOFs@SiO₂ nanoparticles for in vivo anti-tumor therapy.

Multimetallic nanosheets: synthesis and applications in fuel cells

From the perspective of multimetallic nanosheets, their synthesis and applications in fuel cells are highlighted.

Controllable synthesis of nanocrystals in droplet reactors

In recent years, a broad range of nanocrystals have been synthesized in droplet-based microfluidic reactors which provide obvious advantages, such as accurate manipulation, better reproducibility and reliable automation. In this review, we initially introduce general concepts of droplet reactors followed by discussions of their main functional regions including droplet generation, mixing of reactants, reaction controlling, in situ monitoring, and reaction quenching. Subsequently, the enhanced mass and heat transport properties are discussed. Next, we focus on research frontiers including sequential multistep synthesis, intelligent synthesis, reliable scale-up synthesis, and interfacial synthesis. Finally, we end with an outlook on droplet reactors, especially highlighting some aspects such as large-scale production, the integrated process of synthesis and post-synthetic treatments, automated droplet reactors with in situ monitoring and optimizing algorithms, and rapidly developing strategies for interfacial synthesis.

Intermetallic Nanocrystals: Syntheses and Catalytic Applications

At the forefront of nanochemistry, there exists a research endeavor centered around intermetallic nanocrystals, which are unique in terms of long-range atomic ordering, well-defined stoichiometry, and controlled crystal structure. In contrast to alloy nanocrystals with no elemental ordering, it is challenging to synthesize intermetallic nanocrystals with a tight control over their size and shape. Here, recent progress in the synthesis of intermetallic nanocrystals with controllable sizes and well-defined shapes is highlighted. A simple analysis and some insights key to the selection of experimental conditions for generating intermetallic nanocrystals are presented, followed by examples to highlight the viable use of intermetallic nanocrystals as electrocatalysts or catalysts for various reactions, with a focus on the enhanced performance relative to their alloy counterparts that lack elemental ordering. Within the conclusion, perspectives on future developments in the context of synthetic control, structure-property relationships, and applications are discussed.

Porous Tetrametallic PtCuBiMn Nanosheets with a High Catalytic Activity and Methanol Tolerance Limit for Oxygen Reduction Reactions

Porous PtCuBiMn nanosheets are developed with a thickness of ≈3-4 nm. The specific and mass activities of these nanosheets are ten and seven times greater than that of commercial Pt/C catalyst, respectively. PtCuBiMn nanosheets demonstrate superior catalytic performance for the oxygen reduction reaction, as well as resistance to methanol cross-over effects, suggesting that it is a promising catalyst for direct methanol fuel cells.