Tuning the Electrocatalytic Oxygen Reduction Reaction Activity and Stability of Shape-Controlled Pt-Ni Nanoparticles by Thermal Annealing - Elucidating the Surface Atomic Structural and Compositional Changes

Electronic Structure Engineering of Pt-Ni Alloy NPs by Coupling of Gold Single Atoms on N-Doped Carbon for Highly Efficient Oxygen Reduction Reaction and Hydrogen Evolution Reaction

Improving the catalytic activity and durability of platinum-based alloy catalysts remains a formidable challenge in the context of renewable energy electrolysis applications. Herein, a facile and rapid photochemical deposition strategy for the synthesis of gold single atoms (Au SAs) anchored on N-doped carbon is presented. These Au SAs serve as a charge redistribution support for Pt-Ni alloy nanoparticles (PtNiNPs/AuSA-NDC), creating an extended electron-donating interface with Pt-Ni alloy sites. Consequently, the PtNiNPs/AuSA-NDC hybrid catalyst manifests exceptional catalytic performance and durability in both the oxygen reduction reaction (ORR) and hydrogen evolution reaction (HER) under acidic conditions. Specifically, in ORR, it exhibits a half-wave potential (0.92 V vs RHE), with a mass activity 20.4 times superior to Pt/C at 0.9 V. In HER, PtNiNPs/AuSA-NDC demonstrates a notably reduced overpotential of 19.1 mV vs RHE at 10 mA cm-2 and a mass activity 38 times higher than Pt/C (at 0.25 mV). Furthermore, this hybrid catalyst displays outstanding durability, with only an 8.0 mV decay observed for ORR and a 6.9 mV decay for HER after 10 000 cycles. Theoretical calculations provide insight into the mechanism, demonstrating that isolated Au sites effectively modulate the electronic structure of Pt-Ni alloy sites, facilitating intermediate adsorption and enhancing reaction kinetics.

Crystalline-Amorphous Heterophase PdMoCrW Tetrametallene: Highly Efficient Oxygen Reduction Electrocatalysts for a Long-Term Zn-Air Battery

Metallenes have received sustained attention owing to their unique microstructure characteristics and compelling catalytic applications, but the synthesis of multielement crystalline-amorphous metallenes remains a formidable challenge. Herein, we report a one-step wet chemical reduction method to synthesize composition-tunable crystalline-amorphous heterophase PdMoCrW tetrametallene. As-synthesized PdMoCrW tetrametallene is composed of approximately six to seven atomic layers and has flexible crimpiness, a crystalline-amorphous heterophase structure, and high-valence metal species. Time-dependent experiments show that PdMoCrW tetrametallene follows a three-step growth mechanism that includes nucleation, lateral growth, and atom diffusion, respectively. The novel ultrathin structure, optimized Pd electronic structure, and hydrophilic surface together greatly promote the activity and stability of PdMoCrW tetrametallene in the alkaline oxygen reduction reaction. Pd75.9Mo9.4Cr8.9W5.8/C exhibits excellent mass and specific activities of 2.81 A mgPd-1 and 4.05 mA cm-2, which are 20.07/14.46 and 23.42/16.20 times higher than those of commercial Pt/C and Pd/C, respectively. Furthermore, a Zn-air battery assembled using Pd75.9Mo9.4Cr8.9W5.8/C as a cathode catalyst achieves a peak power density of 156 mW cm-2 and an ultralong durability of 329 h. This study reports an effective strategy for constructing crystalline-amorphous quaternary metallenes to advance non-Pt electrocatalysts toward oxygen reduction reaction (ORR) performance and for a Zn-air battery.

Fe-Ni Diatomic Sites Coupled with Pt Clusters to Boost Methanol Electrooxidation via Free Radical Relaying

Pt-based catalysts for direct methanol fuel cells (DMFCs) are still confronted with the challenge of over-oxidation of Pt and poisoning effect of intermediates; therefore, a spatial relay strategy was adopted to overcome these issues. Herein, Pt clusters were creatively fixed on the N-doped carbon matrix with rich Fe-Ni diatoms, which can provide independent reaction sites for methanol oxidation reaction (MOR) and enhance the catalytic activity due to the electronic regulation effect between Pt cluster and atomic-level metal sites. The optimized Pt/FeNi-NC catalyst shows MOR electrocatalytic activity of 2.816 A mgPt -1 , 2.6 times that of Pt/C (1.115 A mgPt -1 ). Experiments combined with DFT study reveal that Fe-Ni diatoms and Pt clusters take charge of hydroxyl radical (⋅OH) generation and methanol activation, respectively. The free radical relaying of ⋅OH could prevent the over-oxidation of Pt. Meanwhile, ⋅OH from Fe-Ni sites accelerates the elimination of intermediates, thus improving the durability of catalysts.

Bulk-like Pt(100)-oriented Ultrathin Surface: Combining the Merits of Single Crystals and Nanoparticles to Boost Oxygen Reduction Reaction

Single crystal surfaces with highly coordinated sites very often hold high specific activities toward oxygen reduction reaction (ORR) and others. Transposing their high specific activity to practical high-surface-area electrocatalysts remains challenging. Here, ultrathin Pt(100) alloy surface is constructed via epitaxial growth. The surface shows 3.1-6.9 % compressive strain and bulk-like characteristics as demonstrated by site-probe reactions and different spectroscopies. Its ORR activity exceeds that of bulk Pt₃ Ni(100) and Pt(111) and presents a 19-fold increase in specific activity and a 13-fold increase in mass activity relative to commercial Pt/C. Moreover, the electrochemically active surface area (ECSA) is increased by 4-fold compared to traditional thin films (e.g. NSTF), which makes the catalyst more tolerant to voltage loss at high current densities under fuel cell operation. This work broadens the family of extended surface catalysts and highlights the knowledge-driven approach in the development of advanced electrocatalysts.

Tunable Aryl Alkyl Ionic Liquid Supported Synthesis of Platinum Nanoparticles and Their Catalytic Activity in the Hydrogen Evolution Reaction and in Hydrosilylation

Tunable aryl alkyl ionic liquids (TAAILs) are ionic liquids (ILs) with a 1-aryl-3-alkylimidazolium cation having differently substituted aryl groups. Herein, nine TAAILs with the bis(trifluoromethylsulfonyl)imide anion are utilized in combination with and without ethylene glycol (EG) as reaction media for the rapid microwave synthesis of platinum nanoparticles (Pt-NPs). TAAILs allow the synthesis of small NPs and are efficient solvents for microwave absorption. Transmission electron microscopy (TEM) shows that small primary NPs with sizes of 2 nm to 5 nm are obtained in TAAILs and EG/TAAIL mixtures. The Pt-NPs feature excellent activity as electrocatalysts in the hydrogen evolution reaction (HER) under acidic conditions, with an overpotential at a current density of 10 mA cm^-2 as low as 32 mV vs the reversible hydrogen electrode (RHE), which is significantly lower than the standard Pt/C 20% with 42 mV. Pt-NPs obtained in TAAILs also achieved quantitative conversion in the hydrosilylation reaction of phenylacetylene with triethylsilane after just 5 min at 200 °C.

Stability challenges of carbon-supported Pt-nanoalloys as fuel cell oxygen reduction reaction electrocatalysts

Carbon-supported Pt-based nanoalloys (CSPtNs) as the oxygen reduction reaction (ORR) electrocatalysts are considered state-of-the-art electrocatalysts for use in proton exchange membrane fuel cells (PEMFCs). Although their ORR activity performance is already adequate to allow lowering of the Pt loading and thus commercialisation of the fuel cell technology, their stability remains an open challenge. In this Feature Article, the recent achievements and acquired knowledge on the degradation behaviour of these electrocatalysts are overviewed and discussed.

Controlled Synthesis of Carbon-Supported Pt-Based Electrocatalysts for Proton Exchange Membrane Fuel Cells

Proton exchange membrane fuel cells are playing an increasing role in postpandemic economic recovery and climate action plans. However, their performance, cost, and durability are significantly related to Pt-based electrocatalysts, hampering their large-scale commercial application. Hence, considerable efforts have been devoted to improving the activity and durability of Pt-based electrocatalysts by controlled synthesis in recent years as an effective method for decreasing Pt use, and consequently, the cost. Therefore, this review article focuses on the synthesis processes of carbon-supported Pt-based electrocatalysts, which significantly affect the nanoparticle size, shape, and dispersion on supports and thus the activity and durability of the prepared electrocatalysts. The reviewed processes include (i) the functionalization of a commercial carbon support for enhanced catalyst–support interaction and additional catalytic effects, (ii) the methods for loading Pt-based electrocatalysts onto a carbon support that impact the manufacturing costs of electrocatalysts, (iii) the preparation of spherical and nonspherical Pt-based electrocatalysts (polyhedrons, nanocages, nanoframes, one- and two-dimensional nanostructures), and (iv) the postsynthesis treatments of supported electrocatalysts. The influences of the supports, key experimental parameters, and postsynthesis treatments on Pt-based electrocatalysts are scrutinized in detail. Future research directions are outlined, including (i) the full exploitation of the potential functionalization of commercial carbon supports, (ii) scaled-up one-pot synthesis of carbon-supported Pt-based electrocatalysts, and (iii) simplification of postsynthesis treatments. One-pot synthesis in aqueous instead of organic reaction systems and the minimal use of organic ligands are preferred to simplify the synthesis and postsynthesis treatment processes and to promote the mass production of commercial carbon-supported Pt-based electrocatalysts.

Graphical Abstract

This review focuses on the synthesis process of Pt-based electrocatalysts/C to develop aqueous one-pot synthesis at large-scale production for PEMFC stack application.

Synergistic Hybrid Electrocatalysts of Platinum Alloy and Single-Atom Platinum for an Efficient and Durable Oxygen Reduction Reaction

Pt single-atom materials possess an ideal atom economy but suffer from limited intrinsic activity and side reaction of producing H₂O₂ in catalyzing the oxygen reduction reaction (ORR); platinum alloys have higher intrinsic activity but weak stability. Here, we demonstrate that anchoring platinum alloys on single-atom Pt-decorated carbon (Pt-SAC) surmounts their inherent deficiencies, thereby enabling a complete four-electron ORR pathway catalysis with high efficiency and durability. Pt₃Co@Pt-SAC demonstrates an exceptional mass and specific activities 1 order of magnitude higher than those of commercial Pt/C. They are durable throughout 50000 cycles, showing only a 10 mV decay in half-wave potential. An in situ Raman analysis and theoretical calculations reveal that Pt₃Co core nanocrystals modulate electron structures of the adjacent Pt single atoms to facilitate the intermediate absorption for fast kinetics. The superior durability is attributed to the shielding effect of the Pt-SAC coating, which significantly mitigates the dissolution of Pt₃Co cores. The hybridizing strategy might promote the development of highly active and durable ORR catalysts.

Low‐Pt NiNC‐Supported PtNi Nanoalloy Oxygen Reduction Reaction Electrocatalysts—In Situ Tracking of the Atomic Alloying Process

We report and analyze a synthetic strategy toward low‐Pt platinum‐nickel (Pt‐Ni) alloy nanoparticle (NP) cathode catalysts for the catalytic electroreduction of molecular oxygen to water. The synthesis involves the pyrolysis and leaching of Ni‐organic polymers, subsequent Pt NP deposition, followed by thermal alloying, resulting in single Ni atom site (NiNC)‐supported PtNi alloy NPs at low Pt weight loadings of only 3–5 wt %. Despite low Pt weight loading, the catalysts exhibit more favorable Pt‐mass activities compared to conventional 20–30 wt % benchmark PtNi catalysts. Using in situ microscopic techniques, we track and unravel the key stages of the PtNi alloy formation process directly at the atomic scale. Surprisingly, we find that carbon‐encapsulated metallic Ni@C structures, rather than NiN_x sites, act as the Ni source during alloy formation. Our materials concepts offer a pathway to further decrease the overall Pt content in hydrogen fuel cell cathodes.

Lattice Strained B-Doped Ni Nanoparticles for Efficient Electrochemical H2 O2 Synthesis

Surface strains are necessary to optimize the oxygen adsorption energy during the oxygen reduction reaction (ORR) in the four-electron process, but the surface strains regulation for ORR in the two-electron process to produce hydrogen peroxide (H₂ O₂ ) is rarely studied. Herein, it is reported that the tensile strained B-doped Ni nanoparticles on carbon support (Ni-B@BNC) could enhance the adsorption of O₂ , stabilize OO bond, and boost the electrocatalytic ORR to H₂ O₂ . Moreover, the Ni-B@BNC catalysts exhibit volcano-type activity for electrocatalytic ORR to H₂ O₂ as a function of the strain intensity, which is controlled by B content. Among them, Ni₄ -B₁ @BNC exhibits the highest H₂ O₂ selectivity of over 86%, H₂ O₂ yield of 128.5 mmol h^-1  g^-1 , and Faraday efficiency of 94.9% at 0.6 V vs reversible hydrogen electrode as well as durable stability after successive cycling, being one of the state-of-the-art electrocatalysts for two-electron ORR. The density functional theory calculations reveal that tensile strain introduced by doping B into Ni nanoparticles could decrease the state density of Ni-3d orbital and optimize the binding energy of OOH* during ORR. A new direction is provided here for the design of highly active and stable catalysts for potential H₂ O₂ production and beyond.

Highly Active and Stable Large Mo-Doped Pt-Ni Octahedral Catalysts for ORR: Synthesis, Post-treatments, and Electrochemical Performance and Stability

Over the past decade, advances in the colloidal syntheses of octahedral-shaped Pt-Ni alloy nanocatalysts for use in fuel cell cathodes have raised our atomic-scale control of particle morphology and surface composition, which, in turn, helped raise their catalytic activity far above that of benchmark Pt catalysts. Future fuel cell deployment in heavy-duty vehicles caused the scientific priorities to shift from alloy particle activity to stability. Larger particles generally offer enhanced thermodynamic stability, yet synthetic approaches toward larger octahedral Pt-Ni alloy nanoparticles have remained elusive. In this study, we show how a simple manipulation of solvothermal synthesis reaction kinetics involving depressurization of the gas phase at different stages of the reaction allows tuning the size of the resulting octahedral nanocatalysts to previously unachieved scales. We then link the underlying mechanism of our approach to the classical "LaMer" model of nucleation and growth. We focus on large, annealed Mo-doped Pt-Ni octahedra and investigate their synthesis, post-synthesis treatments, and elemental distribution using advanced electron microscopy. We evaluate the electrocatalytic ORR performance and stability and succeed to obtain a deeper understanding of the enhanced stability of a new class of relatively large, active, and long-lived Mo-doped Pt-Ni octahedral catalysts for the cathode of PEMFCs.

In Situ Mechanistic Insights for the Oxygen Reduction Reaction in Chemically Modulated Ordered Intermetallic Catalyst Promoting Complete Electron Transfer

The well-known limitation of alkaline fuel cells is the slack kinetics of the cathodic half-cell reaction, the oxygen reduction reaction (ORR). Platinum, being the most active ORR catalyst, is still facing challenges due to its corrosive nature and sluggish kinetics. Many novel approaches for substituting Pt have been reported, which suffer from stability issues even after mighty modifications. Designing an extremely stable, but unexplored ordered intermetallic structure, Pd₂Ge, and tuning the electronic environment of the active sites by site-selective Pt substitution to overcome the hurdle of alkaline ORR is the main motive of this paper. The substitution of platinum atoms at a specific Pd position leads to Pt_0.2Pd_1.8Ge demonstrating a half-wave potential (E_1/2) of 0.95 V vs RHE, which outperforms the state-of-the-art catalyst 20% Pt/C. The mass activity (MA) of Pt_0.2Pd_1.8Ge is 320 mA/mg_Pt, which is almost 3.2 times better than that of Pt/C. E_1/2 and MA remained unaltered even after 50,000 accelerated degradation test (ADT) cycles, which makes it a promising stable catalyst with its activity better than that of the state-of-the-art Pt/C. The undesired 2e^- transfer ORR forming hydrogen peroxide (H₂O₂) is diminished in Pt_0.2Pd_1.8Ge as visible from the rotating ring-disk electrode (RRDE) experiment, spectroscopically visualized by in situ Fourier transform infrared (FTIR) spectroscopy and supported by computational studies. The effect of Pt substitution on Pd has been properly manifested by X-ray absorption spectroscopy (XAS) and X-ray photoelectron spectroscopy (XPS). The swinging of the oxidation state of atomic sites of Pt_0.2Pd_1.8Ge during the reaction is probed by in situ XAS, which efficiently enhances 4e^- transfer, producing an extremely low percentage of H₂O₂.

Architecture Evolution of Different Nanoparticles Types: Relationship between the Structure and Functional Properties of Catalysts for PEMFC

This review considers the features of the catalysts with different nanoparticle structures architecture transformation under the various pre-treatment types. Based on the results of the publications analysis, it can be concluded that the chemical or electrochemical activation of bimetallic catalysts has a significant effect on their composition, microstructure, and catalytic activity in the oxygen reduction reaction. The stage of electrochemical activation is recommended for use as a mandatory catalyst pre-treatment to obtain highly active de-alloyed materials. The literature is studied, which covers possible variants of the structural modification under the influence of thermal treatment under different processing conditions. Additionally, based on the literature data analysis, recommendations are given for the thermal treatment of catalysts alloyed with various d-metals.

The Facile Deposition of Pt Nanoparticles on Reduced Graphite Oxide in Tunable Aryl Alkyl Ionic Liquids for ORR Catalysts

In this study, we present the facile formation of platinum nanoparticles (Pt-NPs) on reduced graphite oxide (rGO) (Pt-NP@rGO) by microwave-induced heating of the organometallic precursor ((MeCp)PtMe₃ in different tunable aryl alkyl ionic liquids (TAAIL). In the absence of rGO, transmission electron microscopy (TEM) reveals the formation of dense aggregates of Pt-NPs, with primary particle sizes of 2 to 6 nm. In contrast, in the Pt-NP@rGO samples, Pt-NPs are homogeneously distributed on the rGO, without any aggregation. Pt-NP@rGO samples are used as electrode materials for oxygen reduction reaction (ORR), which was assessed by cyclic voltammetry (CV) and linear sweep voltammetry (LSV). The electrochemical surface area (ECSA) and mass-specific activity (MA) increase up to twofold, compared with standard Pt/C 60%, making Pt-NP@rGO a competitive material for ORR.

In Situ/Operando Insights into the Stability and Degradation Mechanisms of Heterogeneous Electrocatalysts

The further commercialization of renewable energy conversion and storage technologies requires heterogeneous electrocatalysts that meet the exacting durability target. Studies of the stability and degradation mechanisms of electrocatalysts are expected to provide important breakthroughs in stability issues. Accessible in situ/operando techniques performed under realistic reaction conditions are therefore urgently needed to reveal the nature of active center structures and establish links between the structural motifs in a catalyst and its stability properties. This review highlights recent research advances regarding in situ/operando techniques and improves the understanding of the stabilities of advanced heterogeneous electrocatalysts used in a diverse range of electrochemical reactions; it also proposes some degradation mechanisms. The review concludes by offering suggestions for future research.

Tuning Catalytic Activity in Ultrathin Bimetallic Nanowires via Surface Segregation: Some Insights

The efficiency of heterogeneous catalysts critically depends on the nature of the surface. We present results on controlling the composition in ultrathin bimetallic AuPd. AuPd wires were grown using Au nanowire templates; the surface composition could be tuned by increasing the amount of Pd. Further, segregation of Pd to the surface could be induced in alloyed nanowires by annealing under a controlled CO atmosphere. Electrocatalytic activity of these bimetallic systems is assessed for the methanol oxidation reaction (MOR). While the MOR potential shows a monotonic increase with Pd content, the specific activity displays a typical volcano-type behavior. The CO-annealed nanowires show a lowering of potential owing to a higher Pd content on the surface while still maintaining the specific activity. These findings provide clear strategies to independently control the reaction potential and the activities of nanocatalysts. The experimental findings are well supported by the theoretical investigations using density functional theory (DFT) calculations.

On the electrocatalytical oxygen reduction reaction activity and stability of quaternary RhMo-doped PtNi/C octahedral nanocrystals

Recently proposed bimetallic octahedral Pt–Ni electrocatalysts for the oxygen reduction reaction (ORR) in proton exchange membrane fuel cell (PEMFC) cathodes suffer from particle instabilities in the form of Ni corrosion and shape degradation. Advanced trimetallic Pt-based electrocatalysts have contributed to their catalytic performance and stability. In this work, we propose and analyse a novel quaternary octahedral (oh-)Pt nanoalloy concept with two distinct metals serving as stabilizing surface dopants. An efficient solvothermal one-pot strategy was developed for the preparation of shape-controlled oh-PtNi catalysts doped with Rh and Mo in its surface. The as-prepared quaternary octahedral PtNi(RhMo) catalysts showed exceptionally high ORR performance accompanied by improved activity and shape integrity after stability tests compared to previously reported bi- and tri-metallic systems. Synthesis, performance characteristics and degradation behaviour are investigated targeting deeper understanding for catalyst system improvement strategies. A number of different operando and on-line analysis techniques were employed to monitor the structural and elemental evolution, including identical location scanning transmission electron microscopy and energy dispersive X-ray analysis (IL-STEM-EDX), operando wide angle X-ray spectroscopy (WAXS), and on-line scanning flow cell inductively coupled plasma mass spectrometry (SFC-ICP-MS). Our studies show that doping PtNi octahedral catalysts with small amounts of Rh and Mo suppresses detrimental Pt diffusion and thus offers an attractive new family of shaped Pt alloy catalysts for deployment in PEMFC cathode layers.

PtNi nano-octahedra with Rh and Mo dopants are highly active catalysts for the oxygen reduction reaction with excellent stability and shape integrity. We investigate the morphological, structural, and compositional evolution during stability testing.

Ordered PtFeIr Intermetallic Nanowires Prepared through a Silica-Protection Strategy for the Oxygen Reduction Reaction

Developing efficient and stable Pt-based oxygen reduction reaction (ORR) catalysts is a way to promote the large-scale application of fuel cells. Pt-based alloy nanowires are promising ORR catalysts, but their application is hampered by activity loss caused by structural destruction during long-term cycling. Herein, the preparation of ordered PtFeIr intermetallic nanowire catalysts with an average diameter of 2.6 nm and face-centered tetragonal structure (fct-PtFeIr/C) is reported. A silica-protected strategy prevents the deformation of PtFeIr nanowires during the phase transition at high temperature. The as-prepared fct-PtFeIr/C exhibited superior mass activity for ORR (2.03 A mg_Pt ^-1 ) than disordered PtFeIr nanowires with face-centered cubic structure (1.11 A mg_Pt ^-1 ) and commercial Pt/C (0.21 A mg_Pt ^-1 ). Importantly, the structure and electrochemical performance of fct-PtFeIr/C were maintained after stability tests, showing the advantages of the ordered structure.

Surface unsaturated WOx activating PtNi alloy nanowires for oxygen reduction reaction

PtNi alloy nanoparticles display promising catalytic activity for oxygen reduction reaction (ORR), while the Ostwald ripening of particles and the dissolution/migration of surface atoms greatly affect its stability thus restricting the application. Herein, the WO_x-surface modified PtNi alloy nanowires (WO_x-PtNi NWs) exhibiting enhanced ORR catalytic property is reported, which has high aspect ratio with the diameter of only 2 ∼ 3 nm. It is found that the WO_x-PtNi NWs shows a volcano relationship between the ORR activity and the content of WO_x. The WO_x-(0.25)-PtNi NWs has the best performance among all the synthesized catalysts. Its mass activity (0.85 A mg^-1_Pt) is reduced by only 23.89% after 30k cycles durability test, which is much more stable than that of PtNi NWs (0.33 A mg^-1_Pt, 45.94%) and Pt/C (0.14 A mg^-1_Pt, 57.79%). Hence this work achieves an effective regulation of the ORR activity for PtNi alloy NWs by the synergistic effect of WO_x on Pt.

Advancements in cathode catalyst and cathode layer design for proton exchange membrane fuel cells

Proton exchange membrane fuel cells have been recently developed at an increasing pace as clean energy conversion devices for stationary and transport sector applications. High platinum cathode loadings contribute significantly to costs. This is why improved catalyst and support materials as well as catalyst layer design are critically needed. Recent advances in nanotechnologies and material sciences have led to the discoveries of several highly promising families of materials. These include platinum-based alloys with shape-selected nanostructures, platinum-group-metal-free catalysts such as metal-nitrogen-doped carbon materials and modification of the carbon support to control surface properties and ionomer/catalyst interactions. Furthermore, the development of advanced characterization techniques allows a deeper understanding of the catalyst evolution under different conditions. This review focuses on all these recent developments and it closes with a discussion of future research directions in the field.

The high platinum loadings at the cathodes of proton exchange membrane fuel cells significantly contribute to the cost of these clean energy conversion devices. Here, the authors critically review and discuss recent developments on low- and non-platinum-based cathode catalysts and catalyst layers.

Colloidal synthesis of metal chalcogenide nanomaterials from metal-organic precursors and capping ligand effect on electrocatalytic performance: progress, challenges and future perspectives

Renewable and sustainable functional nanomaterials, which can be employed in alternative green energy sources, are highly desirable. Transition metal chalcogenides are potential catalysts for processes resulting in energy generation and storage. In order to optimize their catalytic performance, high phase purity and precise control over shape and size are indispensable. Metal-organic precursors with pre-formed bonds between the metal and the chalcogenide atoms are advantageous in synthesizing phase pure transition metal chalcogenides with controlled shape and sizes. This can be achieved by the decomposition of metal-organic precursors in the presence of suitable surfactants/capping agents. However, the recent studies on electrocatalysis at the nanoscale level reveal that the capping agents attached to their surface have a detrimental effect on their efficiency. The removal of surfactants from active sites to obtain bare surface nanoparticles is necessary to enhance catalytic activity. Herein, we have discussed the properties of different metal-organic precursors and the role of surfactants in the colloidal synthesis of metal chalcogenide nanomaterials. Moreover, the effect of surfactants on their electrocatalytic performance, the commonly used strategies for removing surfactants from the surface of nanomaterials and the future perspectives are reviewed.

Pore Modification and Phosphorus Doping Effect on Phosphoric Acid-Activated Fe-N-C for Alkaline Oxygen Reduction Reaction

The price and scarcity of platinum has driven up the demand for non-precious metal catalysts such as Fe-N-C. In this study, the effects of phosphoric acid (PA) activation and phosphorus doping were investigated using Fe-N-C catalysts prepared using SBA-15 as a sacrificial template. The physical and structural changes caused by the addition of PA were analyzed by nitrogen adsorption/desorption and X-ray diffraction. Analysis of the electronic states of Fe, N, and P were conducted by X-ray photoelectron spectroscopy. The amount and size of micropores varied depending on the PA content, with changes in pore structure observed using 0.066 g of PA. The electronic states of Fe and N did not change significantly after treatment with PA, and P was mainly found in states bonded to oxygen or carbon. When 0.135 g of PA was introduced per 1 g of silica, a catalytic activity which was increased slightly by 10 mV at −3 mA/cm² was observed. A change in Fe-N-C stability was also observed through the introduction of PA.

A Robust PtNi Nanoframe/N-Doped Graphene Aerogel Electrocatalyst with Both High Activity and Stability

Insufficient catalytic activity and stability and high cost are the barriers for Pt-based electrocatalysts in wide practical applications. Herein, a hierarchically porous PtNi nanoframe/N-doped graphene aerogel (PtNiNF-NGA) electrocatalyst with outstanding performance toward methanol oxidation reaction (MOR) in acid electrolyte has been developed via facile tert-butanol-assisted structure reconfiguration. The ensemble of high-alloying-degree-modulated electronic structure and correspondingly the optimum MOR reaction pathway, the structure superiorities of hierarchical porosity, thin edges, Pt-rich corners, and the anchoring effect of the NGA, endow the PtNiNF-NGA with both prominent electrocatalytic activity and stability. The mass and specific activity (1647 mA mg_Pt ^-1 , 3.8 mA cm^-2 ) of the PtNiNF-NGA are 5.8 and 7.8 times higher than those of commercial Pt/C. It exhibits exceptional stability under a 5-hour chronoamperometry test and 2200-cycle cyclic voltammetry scanning.

Recent Progress of Ultrathin 2D Pd-Based Nanomaterials for Fuel Cell Electrocatalysis

Pd- and Pd-based catalysts have emerged as potential alternatives to Pt- and Pt-based catalysts for numerous electrocatalytic reactions, particularly fuel cell-related reactions, including the anodic fuel oxidation reaction (FOR) and cathodic oxygen reduction reaction (ORR). The creation of Pd- and Pd-based architectures with large surface areas, numerous low-coordinated atoms, and high density of defects and edges is the most promising strategy for improving the electrocatalytic performance of fuel cells. Recently, 2D Pd-based nanomaterials with single or few atom thickness have attracted increasing interest as potential candidates for both the ORR and FOR, owing to their remarkable advantages, including high intrinsic activity, high electron mobility, and straightforward surface functionalization. In this review, the recent advances in 2D Pd-based nanomaterials for the FOR and ORR are summarized. A fundamental understanding of the FOR and ORR is elaborated. Subsequently, the advantages and latest advances in 2D Pd-based nanomaterials for the FOR and ORR are scientifically and systematically summarized. A systematic discussion of the synthesis methods is also included which should guide researchers toward more efficient 2D Pd-based electrocatalysts. Lastly, the future outlook and trends in the development of 2D Pd-based nanomaterials toward fuel cell development are also presented.

Morphology and Structure Controls of Single-Atom Fe–N–C Catalysts Synthesized Using FePc Powders as the Precursor

Understanding the origin of the high electrocatalytic activity of Fe–N–C electrocatalysts for oxygen reduction reaction is critical but still challenging for developing efficient sustainable nonprecious metal catalysts used in fuel cells. Although there are plenty of papers concerning the morphology on the surface Fe–N–C catalysts, there is very little work discussing how temperature and pressure control the growth of nanoparticles. In our lab, a unique organic vapor deposition technology was developed to investigate the effect of the temperature and pressure on catalysts. The results indicated that synthesized catalysts exhibited three kinds of morphology—nanorods, nanofibers, and nanogranules—corresponding to different synthesis processes. The growth of the crystal is the root cause of the difference in the surface morphology of the catalyst, which can reasonably explain the effect of the temperature and pressure. The oxygen reduction reaction current densities of the different catalysts at potential 0.88 V increased in the following order: FePc (1.04 mA/cm2) < Pt/C catalyst (1.54 mA/cm2) ≈ Fe–N–C-f catalyst (1.64 mA/cm2) < Fe–N–C-g catalyst (2.12 mA/cm2) < Fe–N–C-r catalyst (2.35 mA/cm2). By changing the morphology of the catalyst surface, this study proved that the higher performance of the catalysts can be obtained.

Carbon supported Pt–Ni octahedral electrocatalysts as a model to monitor nickel corrosion and particle detachment

Pt–Ni oxygen reduction reaction catalyst are reacted with chelating agents to model their stability in a fuel cell. All chelating agents do show Ni dealloying and we discovered that amino-rich chelates do also detach the NPs from the carbon support.

Interfacial Structure of Water as a New Descriptor of the Hydrogen Evolution Reaction

Driven by the persisting poor understanding of the sluggish kinetics of the hydrogen evolution reaction (HER) on Pt in alkaline media, a direct correlation of the interfacial water structure and activity is still yet to be established. Herein, using Pt and Pt-Ni nanoparticles we first demonstrate a strong dependence of the proton donor structure on the HER activity and pH. The structure of the first layer changes from the proton acceptors to the donors with increasing pH. In the base, the reactivity of the interfacial water varied its structure, and the activation energies of water dissociation increased in the sequence: the dangling O-H bonds < the trihedrally coordinated water < the tetrahedrally coordinated water. Moreover, optimizing the adsorption of H and OH intermediates can re-orientate the interfacial water molecules with their H atoms pointing towards the electrode surface, thereby enhancing the kinetics of HER. Our results clarified the dynamic role of the water structure at the electrode-electrolyte interface during HER and the design of highly efficient HER catalysts.

The impact of synthetic method on the catalytic application of intermetallic nanoparticles

Intermetallic alloy nanocrystals have emerged as a promising next generation of nanocatalyst, largely due to their promise of surface tunability. Atomic control of the geometric and electronic structure of the nanoparticle surface offers a precise command of the catalytic surface, with the potential for creating homogeneous active sites that extend over the entire nanoparticle. Realizing this promise, however, has been limited by synthetic difficulties, imparted by differences in parent metal crystal structure, reduction potential, and atomic size. Further, little attention has been paid to the impact of synthetic method on catalytic application. In this review, we seek to connect the two, organizing the current synthesis methods and catalytic scope of intermetallic nanoparticles and suggesting areas where more work is needed. Such analysis should help to guide future intermetallic nanoparticle development, with the ultimate goal of generating precisely controlled nanocatalysts tailored to catalysis.

Turning on electrocatalytic oxygen reduction by creating robust Fe-Nx species in hollow carbon frameworks via in situ growth of Fe doped ZIFs on g-C3N4

Iron-nitrogen-carbon (Fe-N-C) electrocatalysts have been demonstrated to be promising candidates to substitute conventional Pt/C electrocatalysts in the oxygen reduction reaction (ORR) due to the benefits of high efficiency and affordable price. Unfortunately, Fe is prone to aggregation upon high-temperature treatment, which may cover the active sites of the Fe-Nx species and further affect the ORR performance. Thus, the key issue is to avoid Fe aggregation and keep it uniformly dispersed as much as possible. In this work, Fe-N-C catalysts with robust Fe-Nx species in hollow carbon frameworks were created via in situ growth of Fe doped Zn based zeolitic imidazolate frameworks (ZIFs) on g-C3N4 with the subsequent pyrolysis treatment. The developed catalysts demonstrate superb ORR activity, high resistance to methanol and ultralong stability as compared with traditional Pt/C catalysts in alkaline solution. The brilliant performance benefits from the firm connection and robust structure of the optimal Fe-Nx species that are homogeneously dispersed in the hollow carbon frameworks. This work presents a facile and reasonable strategy for the development of excellent ORR electrocatalysts.

Preserving the Exposed Facets of Pt3Sn Intermetallic Nanocubes During an Order to Disorder Transition Allows the Elucidation of the Effect of the Degree of Alloy Ordering on Electrocatalysis

Controlling which facets are exposed in nanocrystals is crucial to understanding different activity between ordered and disordered alloy electrocatalysts. We modify the degree of ordering of Pt₃Sn nanocubes, while maintaining the shape and size, to enable a direct evaluation of the effect of the order on ORR catalytic activity. We demonstrate a 2.3-fold enhancement in specific activity by 60- and 30%-ordered Pt₃Sn nanocubes compared to 95%-ordered. This was shown to be likely due to surface vacancies in the less-ordered particles. The greater order, however, results in higher stability of the electrocatalyst, with the more disordered nanoparticles showing the dissolution of tin and platinum species during electrocatalysis.

Visualization Analysis of Pt and Co Species in Degraded Pt3Co/C Electrocatalyst Layers of a Polymer Electrolyte Fuel Cell Using a Same-View Nano-XAFS/STEM-EDS Combination Technique

In order to obtain a suitable design policy for the development of a next-generation polymer electrolyte fuel cell, we performed a visualization analysis of Pt and Co species following aging and degradation processes in membrane-electrode assembly (MEA), using a same-view. Nano-X-ray absorption fine structure (XAFS)/Scanning transmission electron microscope (STEM)-energy dispersive X-ray spectroscopy (EDS) technique that we developed to elucidate durability factors and degradation mechanisms of a MEA Pt₃Co/C cathode electrocatalyst with higher activity and durability than a MEA Pt/C. In the MEA Pt₃Co/C, after 5000 ADT-rec (rectangle accelerated durability test) cycles, unlike the MEA Pt/C, there was no oxidation of Pt. In contrast, Co oxidized and dissolved over a wide range of the cathode layer (∼70% of the initial Co amount). The larger the size of the cracks and pores in the MEA Pt/C and the smaller the ratio of Pt/ionomer of cracks and pores, the faster the rate of catalyst degradation. In contrast, there was no correlation between the size or Co/ionomer ratio of the cracks and pores and the Co dissolution of the MEA Pt₃Co/C. It was shown that Co dissolved in the electrolyte region had an octahedral Co²⁺-O₆ structure, based on a 150 nm × 150 nm nano-XAFS analysis. It was also shown that its existence suppressed the oxidation and dissolution of Pt. The MEA Pt₃Co/C after 10,000 ADT-rec cycles had many cracks and pores in the cathode electrocatalyst layer, and about 90% of Co had been dissolved and removed from the cathode layer. We discovered a metallic Pt-Co alloy band in the electrolyte region of 300-400 nm from the cathode edge and square planar Pt²⁺-O₄ species and octahedral Co²⁺-O₆ species in the area between the cathode edge and the Pt-Co band. The transition of Pt and Co chemical species in the Pt₃Co/C cathode electrocatalyst in the MEA during the degradation process, as well as a fuel cell deterioration suppression process by Co were visualized for the first time at the nano scale using the same-view nano-XAFS/STEM-EDS combination technique that can measure the MEA under a humid N₂ atmosphere while maintaining the working environment for a fuel cell.

Three-dimensional PdCuM (M = Ru, Rh, Ir) Trimetallic Alloy Nanosheets for Enhancing Methanol Oxidation Electrocatalysis

Owing to their intrinsically high activity and rich active sites on the surface, noble metal materials with an ultrathin two-dimensional nanosheet structure are emerging as ideal catalysts for boosting fuel cell reactions. However, the realization of controllable synthesis of multimetallic Pd-based alloy ultrathin nanosheets (NSs) for achieving enhanced electrocatalysis evolved from compositional and structural advantages remains a grand challenge. Herein, we report a universal method for the construction of a new series of the three-dimensional (3D) multimetallic PdCuM (M = Ru, Rh, Ir) superstructures that consist of ultrathin alloy NSs. Different from the conventional 2D ultrathin nanostructure, the 3D PdCuM NSs that endowed with abundant routes for fast mass transport, high noble material utilization efficiency, and ligand effect from M to PdCu display large promotion in electrocatalytic performance for the methanol oxidation reaction. Impressively, the composition-optimized Pd₅₉Cu₃₃Ru₈ NSs, Pd₅₇Cu₃₄Rh₉ NSs, and Pd₆₃Cu₂₉Ir₈ NSs show the mass activities of 1660.8, 1184.4, and 1554.8 mA mg^-1 in alkaline media, which are 4.9, 3.5, and 4.6-fold larger than that of commercial Pd/C, respectively. More importantly, all of the PdCuM NSs are also very stable for long-term electrochemical tests.

Facile synthesis of PdFe alloy tetrahedrons for boosting electrocatalytic properties towards formic acid oxidation

The controllable synthesis of multi-metal nanocrystals with a tetrahedral shape is significant for constructing high-efficiency electrocatalysts. However, due to the great distinction among the thermodynamic reduction potentials of different metal precursors, it is difficult to achieve tetrahedron-shaped alloy nanocrystals with a uniform {111} crystal surface and low surface energy. Herein, we reported a one-pot hydrothermal synthetic strategy to achieve high-yield PdFe alloy tetrahedrons. The unique structure endowed an impressive surface area-to-volume ratio, well distribution of Pd and Fe sites, and essential electronic effects, due to which they could be employed as formic acid oxidation reaction (FAOR) catalysts. As expected, the PdFe alloy tetrahedrons exhibited 4.8 and 2.4 times higher mass activity (595.8 A g-1) and specific activity (33.4 A m-2) compared to commercial Pd black, respectively; they also showed enhanced electrocatalytic stability and good resistance to CO poisoning. This work demonstrates the potential applications of bimetal Pd-based tetrahedrons as promising anode catalysts in a direct formic acid fuel cell.